Controllers

ControlLogix Controllers Overview

Click to enlarge - 1756-L65 Ctrl Lgx in Chassi_ BW


The ControlLogix controller provides a scalable controller solution that is capable of addressing a large amount of I/O points.

The controller can be placed into any slot of a ControlLogix I/O chassis and multiple controllers can be installed in the same chassis. Multiple controllers in the same chassis communicate with each other over the backplane (just as controllers can communicate over networks) but operate independently.

ControlLogix controllers can monitor and control I/O across the ControlLogix backplane, as well as over I/O links. ControlLogix controllers can communicate over EtherNet/IP, ControlNet, DeviceNet, DH+, Universal Remote I/O, and RS-232-C (DF1/DH-485 protocol) networks and many third party process and device networks. To provide communication for a ControlLogix controller, install the appropriate communication interface module into the chassis.


Available controllers include: ControlLogix standard controllers, GuardLogix safety controllers, and ControlLogix-XT extreme environment controllers.

Environmentals and Certifications

ControlLogix Controllers Environmental Specifications

  ControlLogix Controllers GuardLogix Controllers ControlLogix-XT Controllers
Operating Temperature 0…60 °C (32…140 °F) 0…60 °C (32…140 °F) -25…70 °C (-13…158 °F)
Storage temperature
-40…85 °C (-40…185 °F) -40…85 °C (‑40…185 °F) -40…85 °C (-40…185 °F)
Relative Humidity 5…95% noncondensing 5…95% noncondensing 5...95% noncondensing
Vibration 2 g at 10…500 Hz 2 g at 10…500 Hz 2 g at 10…500 Hz
Operating Shock 30 g 30 g 30 g
Nonoperating Shock 50 g 50 g 50 g

ControlLogix Controllers Certifications

Certifications: UL, c-UL-us, CE, CSA, C-Tick, FM, ATEX, certified by TÜV for functional safety.

When product is marked. See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details. For safety and SIL certification details, see the Safety Certifications and SIL link.


Standard ControlLogix Controllers

Click to enlarge - 1756-L65 Ctrl Lgx in Chassi_ BW


The ControlLogix controller is part of the Logix5000 family of controllers. A ControlLogix system includes:


1756-L6 Controllers Offer:


1756-L7 Controllers Offer:


Features

Feature 1756-L6 Controllers 1756-L7 Controllers
Controller tasks • 32 tasks
• 100 programs/task
• Event tasks: all event triggers
Built-in communication ports 1 RS-232 serial port 1 USB port
Serial port communications • ASCII
• DF1 full/half-duplex
• DF1 radio modem
• DH-485
• Modbus via logic
Communication options • EtherNet/IP
• ControlNet
• DeviceNet
• Data Highway Plus
• Remote I/O
• SynchLink
• Third-party process and device networks
Controller connections supported, max 250 500
Network connections, per network module • 100 ControlNet (1756-CN2/A)
• 40 ControlNet (1756-CNB)
• 256 EtherNet/IP; 128 TCP (1756-EN2x)
• 128 EtherNet/IP; 64 TCP (1756-ENBT)
Controller redundancy Full support
Integrated motion • EtherNet/IP connection
• SERCOS interface
• Analog options ( Encoder input, LDT input, SSI input)
Programming languages • Relay ladder
• Structured text
• Function block
• SFC
 

ControlLogix Standard Controllers

Specifications [PDF]

Cat. No. User Memory
1756-L61 2 MB
1756-L62 4 MB
1756-L63 8 MB
1756-L64 16 MB
1756-L65 32 MB
1756-L72 4 MB
1756-L73 8 MB
1756-L74 16 MB
1756-L75 32 MB
 

ControlLogix-XT Controllers

Click to enlarge - 1756_ControlLogixXT_System_4C


The ControlLogix-XT controllers function in the same way as the traditional ControlLogix controllers. The ControlLogix-XT products include control and communication system components that, when used with FLEX I/O-XT products, provide a complete control system solution that can be used in environments where temperatures range from -20...70 °C (-4...158 °F).

When used independently, the ControlLogix-XT system can withstand environments where the temperature ranges from -25...70  °C (-13...158 °F).


Features

Feature 1756-L63XT
Controller tasks • 32 tasks
• 100 programs/task
• Event tasks: all event triggers
Built-in communication ports 1 port RS-232 serial
Communication options • EtherNet/IP
• ControlNet
• DeviceNet
• Data Highway Plus
• Remote I/O
• SynchLink
• 3rd party process and device networks
Serial port communications • ASCII
• DF1 full/half-duplex
• DF1 radio modem
• DH-485
• Modbus via logic
Controller connections supported, max 250
Network connections, per network module • 100 ControlNet (1756-CN2/A)
• 40 ControlNet (1756-CNB)
• 256 EtherNet/IP; 128 TCP (1756-EN2x)
• 128 EtherNet/IP; 64 TCP (1756-ENBT)
Controller redundancy Full support
Programming languages • Relay ladder
• Structured text
• Function block
• SFC
 

ControlLogix-XT Controllers

Specifications [PDF]

Cat. No. User Memory
1756-L63XT 8 MB

GuardLogix Controllers

Click to enlarge - GuardLogix_in_chassis_GS


A GuardLogix controller is a ControlLogix processor that also provides safety control. The GuardLogix system is a dual processor solution — you must use a 1756-L6xS primary controller and a 1756-LSP safety partner to Achieve SIL 3 and Cat. 4/PLe. A major benefit of this system is that it’s still a single project, safety and standard together. The safety partner controller is a part of the system, is automatically configured, and requires no user setup.

During development, safety and standard have the same rules, multiple programmers, online editing, and forcing are all allowed. Once the project is tested and ready for final validation, you set the Safety Task to a SIL 3 integrity level, which is then enforced by the GuardLogix controller. When safety memory is locked and protected, the safety logic can't be modified and all safety functions operate with SIL 3 integrity. On the standard side of the GuardLogix controller, all functions operate like a regular Logix controller. Thus online editing, forcing, and other activities are all allowed.


With this level of integration, safety memory can be read by standard logic and external devices, like HMIs or other controllers, eliminating the need to condition safety memory for use elsewhere. The result is easy system-wide integration and the ability to display safety status on displays or marquees. Use Guard I/O modules for field device connectivity on Ethernet or DeviceNet networks, and for safety interlocking between GuardLogix controllers use Ethernet or ControlNet networks. Multiple GuardLogix controllers can share safety data for zone to zone interlocking, or a single GuardLogix controller can use remote distributed safety I/O between different cells/areas.

For additional information see Safety Programmable Controllers, GuardLogix Integrated Safety System.

Features

In addition to the standard features of a ControlLogix controller, the GuardLogix controller has these safety-related features.

Feature 1756-L61S, 1756-L62S, 1756-L63S, 1756-LSP
Safety communication options Standard and safety
• EtherNet/IP
• ControlNet
• DeviceNet
Network connections, per network module • 100 ControlNet (1756-CN2/A)
• 40 ControlNet (1756-CNB)
• 256 EtherNet/IP; 128 TCP (1756-EN2x)
• 128 EtherNet/IP; 64 TCP (1756-ENBT)
Controller redundancy Not supported
Programming languages Relay ladder
 

GuardLogix Controllers

Specifications [PDF]

Cat. No. Description User Memory
Standard Tasks and Components Safety Task and Components
1756-L61S GuardLogix safety controller 2 MB 1 MB
1756-L62S 4 MB 1 MB
1756-L63S 8 MB 3.75 MB
1756-LSP GuardLogix safety partner (one is required for each GuardLogix controller)
 

Accessories—Controllers

Memory Cards

Memory cards offer nonvolatile memory to permanently store a user program and tag data on a controller. The 1756-L7 ControlLogix controllers come with a 1784-SD1 Secure Digital card already installed. The 1756-L6 controllers support optional CompactFlash cards that you purchase separately. Through RSLogix 5000 software, you can manually trigger the controller to save to or load from nonvolatile memory or configure the controller to load from nonvolatile memory on powerup.

The GuardLogix controller does not support user program storage or retrieval by using a CompactFlash card.


Attribute 1784-CF64 1784-CF128 1784-SD1 1784-SD2
Type CompactFlash Secure Digital
Memory 64 MB 128 MB 1 GB 2 GB
Supported controllers ControlLogix L6 controllers ControlLogix L7 controllers
Weight, approx. 14.2 g (0.5 oz) 1.76 g (0.062 oz)

1756 Energy Storage Modules

Instead of a battery, the 1756-L7 controllers ship with a 1756-ESMCAP energy storage module (ESM) already installed. The ESM eliminates the need for a battery.

Attribute 1756-ESMCAP 1756-ESMNSE 1756-ESMNRM
Description Capacitor-based Energy Storage Module Energy storage module without WallClockTime back-up power Nonremovable capacitor-based energy storage module
Use Ships with the controller Use this ESM if your application requires that the installed ESM deplete its residual energy to 200 mJoule or less before transporting it into or out of your application. Additionally, you can use this ESM with a 1756-L73 (8 MB) or smaller memory-sized controller only. Secures the controller by preventing the USB connection and access to SD card removal. If the SD card is installed prior to insertion of the 1756-ESMNRM module, the SD card
remains functional, but not removable.
Supported controllers ControlLogix L7 controllers

Replacement Batteries

Each ControlLogix controller ships with a battery. The 1756-L6 controllers have nonvolatile memory if you install a 1784-CF64 or 1784-CF128 industrial CompactFlash card. With nonvolatile memory, the controller can be used without a battery. If you do not use a battery, current tag data will be at the state it was when the nonvolatile memory was saved.

Attribute 1756-BA1 1756-BA2 1756-BATM⋆  1756-BATA
Description Lithium battery (0.59 g) Lithium battery (0.59 g) Externally mounted battery assembly Replacement lithium battery for 1756-BATM (5 g max lithium per each D cell; contains 2 D cells)
ControlLogix controllers 1756-L61, 1756-L62, 1756-L63 controllers, series A 1756-L61, 1756-L62, 1756-L63 controllers, series B
1756-L64, 1756-L65 controllers
1756-L61, 1756-L62, 1756-L63 controllers,series A 1756-BATM battery module
GuardLogix controllers 1756-L61S, 1756-L62S, 1756-L63S
Supported legacy controllers 1756-L55Mx controllers‡ 
1756-L60M03SE controller
1756-L55Mx controllers‡ 
1756-L60M03SE controller
1756-BATM battery module
⋆ The 1756-BATM externally mounted battery assembly is highly recommended for use with all series A 1756-L6x controllers and provides longer battery life than the 1756-BA1 battery. The 1756-BATM includes one 1756-BATA lithium battery assembly and a 1 m (3.28 ft) cable to connect housing to controller.
‡ The 1756-L55M22, 1756-L55M23, and 1756-L55M24 controllers have nonvolatile memory and can be used without a battery.