Bulletin 1497 — Global Control Transformers
| Product Overview |
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Cat. No. 1497-B-HXJX-3-N Control Circuit Transformer, 3-pole Fuse Block with Optional Cat. No. 1491-R150 Fuse Cover |
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Cat. No. 1497-C-BASX-0-N Control Circuit Transformer, Non-Fused |
Bulletin 1497 — Global Control Circuit Transformers
Bulletin 1497 Global Control Circuit Transformers are designed to reduce supply voltages to control circuits. The complete line of transformers is available with optional factory-installed or panel-mount primary and secondary fuse block. A dual primary and secondary fuse block is pre-wired and mounted on top of the transformer up to 500VA.
- 63…2000VA
- Single, dual, and multi-tap primary voltages
- Single phase
- EN 60-529 finger-safe protection
- Epoxy encapsulated
- RoHS compliant
Standards Compliance and Certifications
Standards Compliance
EN61558
C22.2 No. 66
UL 506
Certifications
cULus Listed (File No. E52057; Guide No. XPTQ, XPTQ7)
CE
Catalog Number Explanation
Bulletin 1497 Multi‑Tap Transformers
| 1497 | | A | | M1 | | 3 | | N |
| a | b | c | d |
| a | b | c | d | ||||||||
| VA Rating | Primary and Secondary Voltage | Fuse Block Options§ | Factory Installed Options | ||||||||
| Code | Description | Code | Primary | Secondary | Code | Block Options | Code | Description | |||
| A | 63 VA | M1 | 240V, 208V | 120V (60 Hz) | 0 | 0 Primary, 0 Secondary | N | No Fusing, No Cover | |||
| B | 80 VA | M2 | 240V, 208V | 24V (60 Hz) | 1 | 0 Primary, 1 Secondary | |||||
| C | 130 VA | M3 | 240V, 208V | 24V, 120V (60 Hz) | 2 | 2 Primary, 0 Secondary | |||||
| D | 200 VA | M4 | 415V, 400V, 380V | 115X230V (50 Hz) | 3 | 2 Primary, 1 Secondary | |||||
| E | 250 VA | M5 | 415V, 400V, 380V | 24V (50 Hz) | |||||||
| F | 350 VA | ||||||||||
| G | 500 VA | ||||||||||
| H | 750 VA | ||||||||||
| J | 800 VA | ||||||||||
| K | 1000 VA | ||||||||||
| L | 1600 VA | ||||||||||
| M | 2000 VA | ||||||||||
Bulletin 1497 Transformers
| 1497 | | A | | BADX | | 3 | | N |
| a | b | c | d |
| a | b | c | d | ||||||||
| VA Rating | Primary and Secondary Voltage | Fuse Block Options§ | Factory Installed Options | ||||||||
| Code | Description | Code | Primary | Secondary | Code | Block Options | Code | Description | |||
| A | 63 VA | HX | 208V (60 Hz) | — | 0 | 0 Primary, 0 Secondary | N | No Fusing, No Cover | |||
| B | 80 VA | AX | 240V (60 Hz), 220V (50 Hz) |
— | 1 | 0 Primary, 1 Secondary | |||||
| C | 130 VA | BAØ | 240X480V (60 Hz), 220X440V (50 Hz) |
— | 2 | 2 Primary, 0 Secondary | |||||
| D | 200 VA | CXT | 600V (60 Hz), 550V (50 Hz) |
— | 3 | 2 Primary, 1 Secondary | |||||
| E | 250 VA | DX | — | 120V (60 Hz) | |||||||
| F | 350 VA | JX | — | 24V (60 Hz) | |||||||
| G | 500 VA | SX | — | 120V (60 Hz), 110V (50Hz) |
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| H | 750 VA | JK | — | 24V (50 Hz), 26V (60 Hz) |
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| J | 800 VA | ||||||||||
| K | 1000 VA | ||||||||||
| L | 1600 VA | ||||||||||
| M | 2000 VA | ||||||||||
¬ When the primary voltage code BA is selected and a 120V AC secondary is desired, the secondary voltage code SX should be selected.
T VA rating codes G, H, or J with primary voltage over 500V have only cULus approval.
Not available for use with primary voltage code BA.
§ VA rating codes H…M are only available with no fuse block option (0).
Product Selection
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Selecting a Control Circuit Transformer
For proper transformer selection, three characteristics of the load circuit must be determined in addition to the minimum voltage required to operate the circuit. These are total steady-state (sealed) VA, total inrush VA, and inrush load power factor.
- Total steady-state (sealed) VA is the volt-amperes that the transformer must deliver to the load circuit for an extended period of time — the amount of current required to hold the contact in the circuit.
- Total inrush VA is the volt amperes that the transformer must deliver upon initial energization of the control circuit. Energization of electromagnetic devices takes 30…50 milliseconds. During this inrush period, the electromagnetic control devices draw many times normal current — 3…10 times normal is typical.
- Inrush load power factor is difficult to determine without detailed vector analysis of all the load components. Such an analysis is generally not feasible. Therefore, a safe assumption is 40% power factor.
Selection Process
1. Determine the total inrush VA of the control circuits from the table below. Do not neglect the current requirements of indicating lights and other devices that do not have an inrush VA but are re-energized at the same time as the other components in the circuit. Their total VA should be added to the total inrush VA.
2. Refer to the table below, Regulation Data — Inrush VA. If the supply circuit voltage (Step 1) is reasonably stable and fluctuates not more than ± 5%, refer to the 90% secondary voltage column. If it fluctuates as much as ± 10%, refer to the 95% secondary voltage column. Go down the column selected until at the inrush VA closest to, but not less than, the inrush VA of the control circuit.
3. Read to the far left side of the chart. The transformers continuous nominal VA rating is now selected. The secondary voltage that will be delivered under inrush conditions will be either 85%, 90%, or 95% of the rated secondary voltage, depending on the column selected from the table below, Regulation Data — Inrush VA. The total sealed VA of the control circuit must not exceed the nominal VA rating of the transformer selected from the table below, Typical Magnetic Motor Starter and Contactor Data 60 Hz, 120 Volt, 3-Pole.
4. Refer to the specification tables on the following pages to select a transformer according to the required continuous nominal VA, and primary and secondary voltage combinations.
Regulation Data — Inrush VA
| Inrush VA at 40% Power Factor | Power Factor Adjustments | ||||
| Nominal VA Rating | 85% | 90% | 95% | Power Factor | Multiply By |
| 63 | 347 | 289 | 216 | 100% | 0.64 |
| 80 | 338 | 290 | 229 | 90% | 0.67 |
| 130 | 907 | 745 | 541 | 80% | 0.71 |
| 200 | 1267 | 1039 | 754 | 70% | 0.78 |
| 250 | 1394 | 1116 | 781 | 60% | 0.82 |
| 350 | 2870 | 2298 | 1584 | 50% | 0.91 |
| 500 | 3786 | 3013 | 2065 | 40% | 1.00 |
| 750 | 7360 | 5763 | 3786 | 30% | 1.11 |
| 800 | 7360 | 5763 | 3786 | 20% | 1.29 |
| 1000 | 8837 | 6785 | 4329 | 10% | 1.50 |
| 1600 | 14921 | 11328 | 7070 | — | — |
| 2000 | 20500 | 14850 | 9100 | — | — |
Typical Magnetic Motor Starter and Contactor Data 60 Hz, 120 Volt, 3-Pole
| Contactor | NEMA Size | ||||||
| 0 | 1 | 2 | 3 | 4 | 5 | ||
| Bulletin 500 | 192 | 192 | 240 | 660 | 1225 | 1490 | VA Inrush |
| 29 | 29 | 29 | 45 | 69 | 96 | VA Sealed | |
Note:Refer to Selecting a Control Circuit Transformer for information on how to select a control circuit transformer.
Note:Refer to Selecting a Control Circuit Transformer for information on how to select a control circuit transformer.
Fuse Sizing Charts
Important: Select the fuse to protect the control circuit conductors in accordance with the National Electrical Code.
Primary Fuse Sizing Chart (When Only Primary Protection is Used)
Maximum Amp Rating for Current Limiting Fuses Based on Transformer Primary Voltage and the National Electrical Code
| VA | 208V | 220V | 240V | 277V | 347V | 380V | 400V | 415V | 440V | 480V | 500V | 550V | 600V | 690V |
| 63 | 0.75 | 0.75 | 0.75 | 0.5 | 0.5 | 0.4 | 0.4 | 0.4 | 0.4 | 0.25 | 0.25 | 0.25 | 0.25 | 0.25 |
| 80 | 1 | 1 | 1 | 0.75 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.4 | 0.4 | 0.4 | 0.25 |
| 130 | 1.5 | 1.5 | 1.5 | 1.25 | 1 | 1 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.5 | 0.5 | 0.5 |
| 200 | 2.5 | 2.5 | 2.5 | 2 | 1.5 | 1.5 | 1.5 | 1.25 | 1.25 | 1.25 | 1 | 1 | 1 | 0.75 |
| 250 | 3 | 3 | 3 | 2.5 | 2 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 1.25 | 1.25 | 1 |
| 350 | 5 | 4 | 4 | 3 | 3 | 2.5 | 2.5 | 2.5 | 2 | 2 | 2 | 1.5 | 1.5 | 1.5 |
| 500 | 4 | 3 | 3 | 5 | 4 | 3 | 3 | 3 | 3 | 3 | 3 | 2.5 | 2.5 | 2 |
| 750 | 6 | 5 | 5 | 4 | 3 | 5 | 5 | 5 | 5 | 4 | 4 | 4 | 3 | 3 |
| 800 | 6 | 6 | 5 | 4 | 3 | 3 | 3 | 5 | 5 | 5 | 4 | 4 | 4 | 3 |
| 1000 | 8 | 7 | 6 | 6 | 4 | 4 | 4 | 4 | 3 | 3 | 3 | 5 | 5 | 4 |
| 1600 | 12 | 12 | 11 | 9 | 7 | 7 | 6 | 6 | 6 | 5 | 5 | 4 | 4 | 3 |
| 2000 | 12 | 11 | 13 | 12 | 9 | 8 | 8 | 8 | 7 | 6 | 6 | 6 | 5 | 4 |
Primary Fuse Sizing Chart (When Primary and Secondary Protection is Used)
Maximum Amp Rating for Current Limiting Fuses Based on Transformer Primary Voltage and the National Electrical Code
| VA | 208V | 220V | 240V | 277V | 347V | 380V | 400V | 415V | 440V | 480V | 500V | 550V | 600V | 690V |
| 63 | 0.75 | 0.75 | 0.5 | 0.5 | 0.4 | 0.4 | 0.4 | 0.4 | 0.3 | 0.3 | 0.3 | 0.25 | 0.25 | 0.25 |
| 80 | 1.5 | 1.5 | 1.5 | 1 | 1 | 1 | 1 | 0.75 | 0.75 | 0.75 | 0.75 | 0.5 | 0.5 | 0.5 |
| 130 | 3 | 2.5 | 2.5 | 2 | 1.5 | 1.5 | 1.5 | 1.5 | 1.25 | 1.25 | 1.25 | 1 | 1 | 0.75 |
| 200 | 4 | 4 | 4 | 3 | 2.5 | 2.5 | 2.5 | 2 | 2 | 2 | 2 | 1.5 | 1.5 | 1 |
| 250 | 6 | 5 | 5 | 4 | 3 | 3 | 3 | 3 | 2.5 | 2.5 | 2.5 | 2 | 2 | 1.5 |
| 350 | 8 | 7 | 7 | 6 | 5 | 4 | 4 | 4 | 3 | 3 | 3 | 3 | 2.5 | 2.5 |
| 500 | 6 | 5 | 5 | 9 | 7 | 6 | 6 | 6 | 5 | 5 | 5 | 4 | 4 | 3 |
| 750 | 9 | 8 | 7 | 6 | 5 | 9 | 9 | 9 | 8 | 7 | 7 | 6 | 6 | 5 |
| 800 | 9 | 9 | 8 | 7 | 5 | 5 | 5 | 8 | 8 | 8 | 8 | 7 | 6 | 5 |
| 1000 | 12 | 10 | 10 | 9 | 7 | 6 | 6 | 6 | 5 | 5 | 5 | 8 | 8 | 7 |
| 1600 | 15 | 15 | 15 | 12 | 11 | 10 | 10 | 9 | 9 | 8 | 8 | 7 | 6 | 5 |
| 2000 | 20 | 20 | 20 | 18 | 14 | 12 | 12 | 12 | 10 | 10 | 10 | 9 | 8 | 7 |
Secondary Fuse Sizing Chart
Maximum Amp Rating for Current Limiting Fuses Based on the National Electrical Code
| VA | 24V | 110V | 115V | 120V | 230V |
| 63 | 4 | 0.75 | 0.75 | 0.75 | 0.4 |
| 80 | 5 | 1 | 1 | 1 | 0.5 |
| 130 | 9 | 1.8 | 1.8 | 1.8 | 0.9 |
| 200 | 13 | 2.5 | 2.5 | 2.5 | 1.25 |
| 250 | 15 | 3.2 | 3.2 | 3.2 | 1.5 |
| 350 | 20 | 4.5 | 4.5 | 4.5 | 2.5 |
| 500 | 30 | 6.25 | 6.25 | 6.25 | 3 |
| 750 | 45 | 9 | 9 | 9 | 4.5 |
| 800 | 45 | 9 | 9 | 9 | 4.5 |
| 1000 | 60 | 12 | 12 | 12 | 6 |
| 1600 | 100 | 20 | 20 | 20 | 10 |
| 2000 | — | 25 | 25 | 25 | 12 |
Approximate Dimensions
Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
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Transformer without Fusing |
Transformer with Fuse Holder and Covers |
| VA | A | B | C | D | E | F | G | H | J | K | Approximate Shipping Wt. — lb (kg) | |
| Without Top-Mounted Fuse Block |
2-Pole Primary and 1-Pole Secondary Top-Mounted Fuse Block |
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| 63 | 3-7/8 (98.00) |
3-1/4 (82.55) |
3-1/8 (79.38) |
3-1/2 (88.90) |
7/32 (5.54) |
22/32 (18.29) |
2-27/32 (72.39) |
2-3/8 (73.91) |
4-5/64 (103.51) |
3-57/64 (99.01) |
4-1/2 (2.04) |
4-4/5 (2.18) |
| 80 | 3-7/8 (98.00) |
3-1/4 (82.55) |
3-1/8 (79.38) |
3-1/2 (88.90) |
7/32 (5.54) |
22/32 (18.29) |
2-27/32 (72.39) |
2-3/8 (73.91) |
4-5/64 (103.51) |
3-57/64 (99.01) |
4-1/2 (2.04) |
4-4/5 (2.18) |
| 130 | 3-7/8 (98.00) |
3-1/4 (82.55) |
3-1/8 (79.38) |
3-1/2 (88.90) |
7/32 (5.54) |
22/32 (18.29) |
3-3/8 (85.60) |
3-13/32 (86.61) |
4-45/64 (119.5) |
4-35/64 (115.44) |
6-7/10 (3.04) |
7-3/20 (3.24) |
Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
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Transformer with Fuse Holder and Covers |
Transformer without Fusing |
| VA | A | B | C | D | E | F | G | H | J | K | Approximate Shipping Wt. — lb (kg) | |
| Without Top-Mounted Fuse Block |
2-Pole Primary and 1-Pole Secondary Top-Mounted Fuse Block |
|||||||||||
| 200 | 4-7/8 (123.95) |
4-7/16 (112.78) |
3-3/4 (95.25) |
4-1/2 (114.30) |
7/32 (5.59) |
1-1/8 (28.70) |
3-3/8 (85.60) |
3-29/32 (86.61) |
5-21/64 (135.26) |
5-11/64 (131.44) |
8-2/5 (3.81) |
8-7/10 (3.95) |
| 250 | 4-7/8 (123.95) |
4-7/16 (108.20) |
3-3/4 (95.25) |
4-1/2 (114.30) |
7/32 (5.59) |
1-1/8 (28.70) |
3-7/8 (98.30) |
3-29/32 (98.30) |
5-21/64 (135.26) |
5-11/64 (131.44) |
10-2/5 (4.72) |
10-4/5 (4.90) |
| 350 | 4-7/8 (123.95) |
4-7/16 (108.20) |
3-3/4 (95.25) |
4-1/2 (114.30) |
7/32 (5.59) |
1-1/8 (28.70) |
3-7/8 (98.30) |
3-29/32 (98.30) |
5-21/64 (135.26) |
5-11/64 (131.44) |
13-2/5 (6.08) |
13-4/5 (6.26) |
Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
|
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|
Transformer without Fusing |
Transformer with Fuse Holder and Covers |
| VA | A | B | C | D | E | F | G | H | J | K | Approximate Shipping Wt. — lb (kg) | |
| Without Top-Mounted Fuse Block |
2-Pole Primary and 1-Pole Secondary Top-Mounted Fuse Block |
|||||||||||
| 500 | 5-1/4 (133.35) |
4-33/64 (114.81) |
4-3/8 (111.25) |
5-1/4 (133.35) |
5/16 (7.87) |
45/64 (18.03) |
4-17/32 (114.81) |
5-1/2 (139.70) |
6-3/16 (156.97) |
5-15/16 (150.62) |
17-3/5 (7.98) |
17-19/20 (8.14) |
Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
|
| VA | A | B | C | D | E | F | G | H | Approximate Shipping Wt. — lb (kg) |
| Without Top-Mounted Fuse Block | |||||||||
| 750 | 5-3/4 (146.05) |
5 (127.51) |
4-3/8 (111.25) |
5-1/4 (133.35) |
5/16 (7.87) |
45/64 (18.03) |
4-9/16 (114.81) |
5-19/32 (137.41) |
21-1/2 (9.75) |
| 800 | 5-3/4 (146.05) |
5 (127.51) |
4-3/8 (111.25) |
5-1/4 (133.35) |
5/16 (7.87) |
45/64 (18.03) |
4-9/16 (114.81) |
5-19/32 (137.41) |
21-1/2 (9.75) |
| 1000 | 6-3/8 (161.92) |
5-3/8 (136.53) |
5-5/16 (134.94) |
6-3/8 (161.92) |
5/16 (7.87) |
45/64 (18.03) |
5-33/64 (140.21) |
6-1/2 (162.56) |
37-1/5 (16.87) |
| 1600 | 8-1/2 (215.90) |
7-1/4 (184.15) |
5-3/4 (143.76) |
6-3/4 (171.45) |
7/16 (10.92) |
45/64 (18.03) |
5-3/4 (146.05) |
7-1/16 (168.66) |
50-4/5 (23.04) |
| 2000 | 9-1/2 (241.30) |
8-1/4 (209.55) |
5-3/4 (143.76) |
6-3/4 (171.45) |
7/16 (10.92) |
45/64 (18.03) |
5-11/64 (149.86) |
7-1/16 (172.47) |
61 (27.67) |