Bulletin 800R Hazardous Location Push Buttons
| Product Overview |
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Bulletin 800R — 30.5 mm Push Button Stations Hermetically Sealed for Division 2/Zone 2
- Hazardous location push button stations
- Classes I and II Division 2/Zone 2
- 30.5 mm mounting hole
- Types 4/13 and 4/4X/13
Control Stations
Bulletin 800R control stations are designed for Division 2/Zone 2 hazardous locations. They consist of Bulletin 800H (Type 4/4X/13) or Bulletin 800T (Type 4/13) operators with sealed contact blocks. Bulletin 800R units are available as factory assembled stations or as components for field assembly.
Hazardous Locations
Since the contacts are enclosed in a hermetically sealed chamber, the contact block is suitable for use in Class I and II, Division 2/Zone 2 Groups A, B, C, D, F and G hazardous locations and is listed by Underwriters Laboratories for this class of service. Complete stations as shown on page 2-23 can be used for Class I and II Division 2/Zone 2 applications. The individual components shown in the 800T and 800H sections are also suitable for Class I and II Division 2/Zone 2 locations providing they are suitably mounted by the customer in an enclosure as required for the application and by applicable codes and laws.
Class I Zone 2 protection method Ex nW IIc Temp. Code T3/T6, Demko 97.Y.122018 U applies to operators and contacts.
Per National Electrical Code: Zone 2. In Class I, Zone 2 locations, all wiring methods permitted for Class I, Division 2, Class I, Division 1 or Division 2, and Class I, Zone 0 or Zone 1 locations, including requirements for sealing, shall be permitted.
Note:Allen-Bradley Logic Reed contact blocks are also listed by Underwriters Laboratories for the Division 2/Zone 2 hazardous locations listed above.
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CAUTION: The complete stations and individual components listed herein are NOT suitable for use in Class I and II Division 1 hazardous locations. For Class I and II Division 1 hazardous locations, order Bulletin 800H Type 7 & 9 stations and units. |
Sealed Switch Contact Ratings
Maximum continuous current Ith 5 A. Bulletin 800T and 800H units have control circuit ratings with sealed switch contact blocks as follows:
| Max. Opertnl. Volts Ue |
Utilization Category | Rated Operational Currents | |||
| IEC | NEMA | Volts Ue | Make | Break | |
| AC 600 | AC-15 | B600 | 120…600 0…120 |
3600 VA 30 A |
360 VA 3 A |
| DC 300 | DC-13 | P300 | 24…300 0…24 |
138 VA 5.0 A |
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Stackable Sealed Switch Contact Ratings
Maximum continuous current Ith 2.5 A. Bulletin 800T and 800H units have control circuit ratings with sealed switch contact blocks as follows:
| Max. Opertnl. Volts Ue |
Utilization Category | Rated Operational Currents | |||
| IEC | NEMA | Volts Ue | Make | Break | |
| AC 300 | AC-15 | C300 | 120…300 0…120 |
1800 VA 15 A |
180 VA 1.5 A |
| DC 150 | DC-13 | Q150 | 24…150 0…24 |
69 VA 2.5 A |
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Logic Reed Contact Ratings
Maximum DC: 30V, 0.06 A Maximum AC: 150V, 0.15 A
Should only be used with resistive loads.
Standards Compliance
- UL 1604
- CSA C22.2, No. 213
Certifications
- UL Listed (File No. E10314, Guide No. NOIV)
- CSA Certified (File No. LR11924)
Product Selection
Complete Assembled Stations
Class I, Division 2/Zone 2
Push button operators for Class I, Division 2/Zone 2 are offered in Bulletin 800T/H, Bulletin 800T/800H 30.5 mm Push Buttons.
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| Surface Mount Cat. No. 800R-1TA |
Stainless Steel Booted Operator Station Cat. No. 800R-1HA4T |
Stainless Steel Bootless Operator Station Cat. No. 800R-1HA4TL |
Rosite Booted Operator Station Cat. No. 800R-1HA4R |
Rosite Bootless Operator Station Cat. No. 800R-1HA4RL |
| Operator | Contact Symbol | Contact Action | Button Type | Button Color | Legend Marking | Cast Aluminum Enclosures¬ |
Stainless Steel EnclosuresT | Rosite Glass Polyester EnclosuresT | |
| Surface Mount | Bootless Operator Station‡ | ||||||||
| Cat. No. | Cat. No. | Cat. No. | |||||||
| One Push Button |
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1 N.O. - 1 N.C. |
Momentary | Flush | Green | START | 800R-1TB | 800R-1HB4TL | 800R-1HB4RL |
| Extended | Red | STOP | 800R-1TA | 800R-1HA4TL | 800R-1HA4RL | ||||
| Flush | Black | No Legend | 800R-1TX | 800R-1HX4TL | 800R-1HX4RL | ||||
| Two Push Buttons |
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1 N.O. - 1 N.C. Each Button |
Momentary | Flush Extended |
Green Red |
START STOP |
800R-2TA | 800R-2HA4TL | 800R-2HA4RL |
| Flush Flush |
Black Black |
No Legend No Legend |
800R-2TX | 800R-2HX4TL | 800R-2HX4RL | ||||
| One Pilot Light, Two Push Buttons |
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1 N.O. - 1 N.C. Each Button |
Momentary | 120V AC Flush Extended |
Red Green Red |
No Legend START STOP |
800R-2TAR | 800R-2HAR4TL | 800R-2HAR4RL |
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120V AC Flush Flush |
Red Black Black |
No Legend No Legend No Legend |
800R-2TXR | 800R-2HXR4TL | 800R-2HXR4RL | |||
| 3-Position Selector Switch |
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1 N.O. - 1 N.C. |
Maintained | Knob Lever | Black with white insert | HAND OFF AUTO | 800R-R3TA | 800R-R3HA4TL | 800R-R3HA4RL |
| Knob Lever | Black with white insert | No Legend | 800R-R3TX | 800R-R3HX4TL | 800R-R3HX4RL | ||||
| One Push Button |
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1 N.O. - 1 N.C. |
Maintained | Push-Pull/Twist | Red | EMRG.STOP | 800R-1TAM | 800R-1HAM4TL | 800R-1HAM4RL |
| Two Push Buttons |
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1 N.O. - 1 N.C. Each Button |
Maintained | Flush Extended |
Green Red |
START STOP |
800R-2TAM | 800R-2HAM4TL | 800R-2HAM4RL |
| Flush Flush |
Black Black |
No Legend No Legend |
800R-2TXM | 800R-2HXM4TL | 800R-2HXM4RL | ||||
| ¬ Type 4/13. | |||||||||
| T Type 4/4X/13. | |||||||||
| ‡ To order a control station with booted operators, remove the L from the end of the catalog number. Example: Cat. No. 800R-1HA4TL becomes Cat. No. 800R-1HA4T. |
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Custom-Built Stations
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Description
The tables on page Class I, Division 2/Zone 2 list the most commonly used push button stations. Stations not listed in the table may be ordered as custom-built stations.
Cat. No.
The cat. no. used to identify custom-built Bulletin 800R push button stations, which are built at the factory, will be cat. nos. listed for the enclosure only, except letter W will be substituted for the letter Z and with a station serial number.
Ordering Information
The following information is required when ordering custom built push button stations.
1. Cat. no. of enclosure.
2. Cat. no. of control units.
3. Legend plate cat. no. and/or marking for each unit.
4. Specify vertical or horizontal mounting.
5. Specify desired operator mounting sequence. Inclusion of a sketch is recommended. If no information is given, standard configuration will be used.
Enclosures Only
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| Die Cast Cat. No. 800R-2TZ |
Stainless Steel Cat. No. 800R-2HZ4 |
Rosite Glass Polyester Cat. No. 800R-2HZ4R |
Fiberglass Cat. No. 800H-2HZ4Y |
| Units¬ | Die Cast (Type 4/13) |
Stainless Steel (Type 4/4X/13) |
Rosite Glass Polyester (Type 4/4X/13) |
FiberglassT (Type 4/4X/12/13) |
| Cat. No. | Cat. No. | Cat. No. | Cat. No. | |
| 1 | 800R-1TZ | 800R-1HZ4 | 800R-1HZ4R | 800H-1HZ4Y |
| 2 | 800R-2TZ | 800R-2HZ4 | 800R-2HZ4R | 800H-2HZ4Y |
| 3 | 800R-3TZ | 800R-3HZ4 | 800R-3HZ4R | 800H-3HZ4Y |
| 4 | 800R-4TZ | 800R-4HZ4 | 800R-4HZ4R | — |
| 5 | — | 800R-5HZ4 | — | — |
| 6 | 800R-6TZ | 800R-6HZ4 | 800R-6HZ4R | — |
| ¬ Number of units that can be mounted in enclosure. | ||||
| T Extra deep. Accomodates two levels of stackable sealed switch contact blocks. | ||||
| Note:Enclosure and conduit dimensions are detailed on Approximate Dimensions and Shipping Weights, except for the fiberglass enclosures, which are found on Enclosures (Bul. 800H Only), Continued. | ||||
Specifications¬
| Electrical Ratings | ||
| Contact Ratings | Refer to the contact ratings (Sealed Switch Contact Ratings). | |
| Dielectric Strength | 2200V for one minute, 1300V for one minute (Logic Reed) | |
| Electrical Design Life Cycles | 1 000 000 at maximum rated load, 200 000 at maximum rated load (Logic Reed) | |
| Mechanical Ratings | ||
| Vibration | 10…2000 Hz 1.52 mm displacement (peak-to-peak) Max./10 G Max. (except Logic Reed) | |
| Shock | 1/2 cycle sine wave for 11 ms ³25 G (contact fragility) and no damage at 100 G | |
| Degree of Protection | Type 4/4X/13, 4/13; Watertight/Corrosion-Resistant IEC 529 IP66/65 | |
| Mechanical Design Life Cycles | ||
| Push Buttons | (Momentary, Non-Illuminated) (Momentary, Illuminated) (Push-Pull/Twist-to-Release) |
1 000 0000 — min. 250 000 — min. 250 000 — min. |
| Selector Switches | (Non-Illuminated) (Illuminated) |
1 000 000 min. 200 000 min. |
| All other devices | 200 000 min. | |
| Contact Operation | Logic Reed and sealed switch contact blocks: single break magnetic | |
| Typical Operating Forces | ||
| Operators without contact blocks | Flush, extended, standard mushroom, jumbo plastic mushroom: 2 lb max. Maintained selector switch: 3.6 in•lb maximum |
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| Spring Return Selector Switches | 3.6 in•lb to stop | |
| 0.2 in•lb to return | ||
| Illuminated Push Buttons and Push-to-Test Pilot Lights | 5 lb maximum | |
| 3-Position Push-Pull | 8 lb maximum push to in position or pull to center position (15 lb maximum pull to out position) |
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| Push-Pull and Push-Pull/Twist | 9 lb maximum push or pull | |
| 30 in•oz maximum twist, 6 in•oz minimum return | ||
| Contact Blocks | Logic Reed Sealed Switch Stackable Sealed Switch |
1 lb maximum 3 lb maximum at 0.205 in. plunger travel 1 lb maximum |
| Environment | ||
| Temperature Range | Operating Storage |
–40...+131 °F (–40...+55 °C) –40...+185 °F (–40...+85 °C) |
| Note:Operating temperatures below freezing are based on the absence of moisture and liquids. Consult your local Rockwell Automation sales office or Allen-Bradley distributor for use in lower temperature applications. | ||
| Humidity | 50% at 104 °F (40 °C) | |
| ¬ Performance Data — See Performance Data. | ||
Approximate Dimensions
Approximate Dimensions and Shipping Weights
Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
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| Type 4/4X/13 Stainless Steel Watertight/Oiltight/Corrosion‑Resistant Enclosure |
Type 4/4X/13 Rosite Glass Polyester Watertight/Oiltight/Corrosion‑Resistant Enclosure |
Type 4/13 Cast Aluminum Enclosure Watertight/Oiltight |
Mounting Instructions
(for Panel Mounting)
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| Dimension | Number of Units | |||||
| 1 | 2 | 3 | 4 | 5 | 6 | |
| Stainless Steel Type 4/4X/13 | ||||||
| A | 5-5/32 (135) | 7 (178) | 8-27/32 (225) | 10-11/16 (271) | 12-17/32 (318) | 14-3/8 (360) |
| B | 6-13/32 (163) | 8-1/4 (210) | 10-1/8 (257) | 11-31/32 (304) | 14-1/32 (359) | 15-7/8 (403) |
| Pipe Tap Size | 3/4 | 1 | ||||
| Glass Polyester Type 4/4X/13 | ||||||
| A | 4-1/2 (114) | 4-1/2 (114) | 6-1/4 (159) | 8 (203) | 12-1/8 (308) | 12-1/8 (308) |
| B | 7-1/32 (181) | 7-1/32 (181) | 8-23/32 (221) | 10-21/32 (271) | 14-7/8 (378) | 14-7/8 (378) |
| C | 5-7/8 (149) | 5-7/8 (149) | 7-9/16 (192) | 9-1/2 (241) | 13-1/2 (343) | 13-1/2 (343) |
| Pipe Tap Size | 3/4 | 1 | ||||
| Cast Aluminum Type 4/13 | ||||||
| A | 2-3/4 (69.8) | 4-1/2 (114) | 6-1/4 (159) | 8 (203) | — | 12-1/8 (308) |
| B | 4-3/16 (106) | 5-7/8 (149) | 7-9/16 (192) | 9-1/2 (241) | — | 13-1/2 (343) |
| Conduit Opening | 3/4 in. 14 N.P.T. |
— | 1 in. 11-1/2 N.P.T. |
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| ¬ Selector switch is 1-5/32 (29.4) maximum; pilot light is 1-7/32 (31). | ||||||
| T Selector switch is 1-3/32 (27.8) maximum; pilot light is 1-5/32 (29.4) maximum. | ||||||
| ‡ Selector switch is 1-7/32 (30.9) maximum; pilot light is 1-9/32 (32.5). | ||||||
| § Minimum vertical spacing dimension for jumbo legend plate is 2-15/32 (62.7). | ||||||
Operator Extension in Front of Panel§
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| Type 4/4X/13 Booted Flush and Extended Head Push Button |
Type 4/4X/13 Pilot Light |
Type 4/13 and Type 4/4X/13 Bootless Flush and Extended Head Push Button |
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| Type 4/13 Pilot Light |
Type 4/13 and Type 4/4X/13 Standard Knob Selector Switches |
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§ See Standard Legends – Aluminum, Type 4/13 (Bul. 800T)…Push Buttons and Switches (Bul. 800T Only) for additional Type 4/13 outlines and for additional Type 4/4X/13 outlines.