AC Contactors and Starters

Catalogs > Industrial Controls Catalog > Motor Control, NEMA > Contactors, Starters, and Overload Relays > AC Contactors and Starters > Bulletin 500 Top Wiring For Motor Loads

Bulletin 500 Top Wiring For Motor Loads

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Product Selection of NEMA size 0…4 Modular Kits

Base Contactor
Includes a 120V AC coil and (1) N.O. auxiliary contactor as standard.

NEMA Size	Continuous Ampere Rating [A]	Max. Horsepower Rating Full Load Current Must Not Exceed “Continuous Ampere Rating”
		1-Phase Motor Voltage		3-Phase Motor Voltage				600V AC Maximum Ÿ 60 Hz
		115V	230V	200V	230V	50 Hz	460…575V	3 Power Poles	4 Power Poles	5 Power Poles
						380…415V		Cat. No.	Cat. No.	Cat. No.
00	9	1/3	1	1.5	1.5	2	2	∆	∆	—
0	18	1	2	3	3	5	5	500-AOÄ930	500-AOÄ940	500-AOÄ950
1	27	2	3	7.5	7.5	10	10	500-BOÄ930	500-BOÄ940	500-BOÄ950
2	45	3	7.5	10	15	25	25	500-COÄ930	500-COÄ940	500-COÄ950
3	90	7.5	15	25	30	50	50	500-DOÄ930	500-DOÄ940	500-DOÄ950
4	135	—	—	40	50	75	100	500-EOÄ930	500-EOÄ940	500-EOÄ950
5	270	—	—	75	100	150	200	∆	∆	—
6	540	—	—	150	200	300	400	∆	—	—
7	810	—	—	—	300	600	600	∆	—	—
8	1215	—	—	—	450	900	900	∆	—	—
9	2250	—	—	—	800	1600	1600	∆	—	—
∆ See Product Selection of NEMA sizes 00…9 as Factory Assembled for NEMA size 00, 5…9 open type contactors and NEMA size 00…9 enclosed contactors.

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500-AOÄ940 becomes Cat. No. 500-AOD940.

[V]	24	110	120	125	208	220	240	250	277	380	415	440	480	550	600
AC, 50 Hz	J	D	—	—	—	A	—	—	—	N	I	B	—	C	—
AC, 60 Hz	J	—	D	—	H	—	A	—	F	—	—	—	B	—	C
DC♦	VL	—	—	VG	—	—	—	VG	—	—	—	—	—	—	—
♦ DC voltage code is only available for NEMA sizes 0…3. When ordering a DC voltage code (VL or VG), add "DC" to the catalog number. Example: 500DC-BOVL930.

Note: The base contactor includes a 120V AC coil as standard. For all other voltages, a second coil will be included in the modular kit for field swap out.

Options for Modular Kit

Options
Code	Description
17	Surge Suppressor for 120 or 240V AC Coil
90	(1) N.O. Auxiliary Contact⋆
91	(1) N.C. Auxiliary Contact⋆

⋆ Up to (6) combinations of auxiliary contacts can be selected. Example: Code 90011 indicates (2) N.O. and (2) N.C. contacts.

Example: Cat. No. 500-COD930-17-90 includes a NEMA size 2, 3-pole, contactor with a 120V AC coil, surge suppressor, and (1) N.O. auxiliary contact.

Product Selection of NEMA sizes 0…4 by Components

Base Contactor	Coil	Auxiliary Contact Contactor	Surge Suppressor	Power Pole	Top Wire Kit	Load -Side Terminal Shield

Base Contactor
NEMA Size	Continuous Ampere Rating [A]	Cat. No.
0	18	500F-AOD930
1	27	500F-BOD930
2	45	500F-COD930
3	90	500F-DOD930
4	135	500F-EOD930

Coils
Description	NEMA Size
	0…1	2	3	4
	Cat. No.	Cat. No.	Cat. No.	Cat. No.
24V 50/60 Hz	CB013	CC013	CD013	CE013
110V 50 Hz, 120V 60 Hz	CB236	CC236	CD236	CE236
208V 60 Hz	CB249	CC249	CD249	CE249
220V 50 Hz, 240V 60 Hz	CB254	CC254	CD254	CE254
277V 60 Hz	CB260	CC260	CD260	CE260
380V 50 Hz	CB354	CC354	CD354	CE354
415V 50 Hz	CB357	CC357	CD357	CE357
440V 50 Hz, 480V 60 Hz	CB273	CC273	CD273	CE273
550V 50 Hz, 600V 60 Hz	CB278	CC278	CD278	CE278
24V DC	599-B24DC	599-C24DC	599-D24DC	—
125…250V DC	599-B250DC	599-C250DC	599-D250DC	—

Note: The base contactor includes a 120V AC coil as standard. For all other voltages, select an alternate component coil for field installation.

Auxiliary Contact — Contactors
Description	NEMA Size	Cat. No.
1 N.O.	0…5	595-A
2 N.O.	0…5	595-AA
1 N.C.	0…5	595-B
2 N.C.	0…5	595-BB
1 N.O. and N.C.	0…5	595-AB

Surge Suppressor
Description	NEMA Size	Cat. No.
12…120V AC	0…5	599-K04
240…264V AC Varistor		599-KA04

Power Pole Adders
Description	NEMA Size	Cat. No.
1 N.O.	0…1	599-P01A
1 N.O.	2	599-P2A
1 N.O.	3	599-P3A
1 N.O.	4	599-P4A

Top Wiring Kit
NEMA Size	Cat. No.
0…1	599-TW01
2	599-TW2
3	599-TW3
4	599-TW4

Terminal Shield Kit
NEMA Size	Cat. No.
0…2	599-TS02
3,4	599-TS34

Product Selection of NEMA sizes 00…9 as Factory Assembled

NEMA Size	Continuous Ampere Rating [A]	Max. Horsepower Rating Full Load Current Must Not Exceed “Continuous Ampere Rating”				Open Type Without Enclosure	Type 1 General Purpose Enclosure	Type 3R/4/12 Rainproof, Dusttight Industrial Use Enclosure	Type 4/4X Watertight, Corrosion- Resistant Enclosures Stainless Steel⋆
		Motor Voltage
		200V	230V	50 Hz 380…415V	460…575V	Cat. No.	Cat. No.	Cat. No.	Cat. No.
3-Phase Ÿ 3 Power Poles Ÿ 600V AC Maximum Ÿ 60 Hz
00	9	1-1/2	1-1/2	2	2	500-TOÄ930	500-TAÄ930	—	—
0	18	3	3	5	5	∆	500-AAÄ930	500-AJÄ930	500-ACÄ930
1	27	7.5	7.5	10	10	∆	500-BAÄ930	500-BJÄ930	500-BCÄ930
2	45	10	15	25	25	∆	500-CAÄ930	500-CJÄ930	500-CCÄ930
3	90	25	30	50	50	∆	500-DAÄ930	500-DJÄ930	500-DCÄ930
4	135	40	50	75	100	∆	500-EAÄ930	500-EJÄ930	500-ECÄ930
5	270	75	100	150	200	500-FOÄ930	500-FAÄ930	500-FJÄ930	500-FCÄ930
6§ ♣	540	150	200	300	400	500-GOÄ930	500-GAÄ930	500-GJÄ930	500-GCÄ930
7§	810	—	300	600	600	500-HOÄ930	500-HAÄ930	500-HJÄ930	500-HCÄ930
8§	1215	—	450	900	900	500-JOÄ930	500-JAÄ930	—	—
9§	2250	—	800	1600	1600	500-KOÄ930	500-KAÄ930	—	—
⋆ Fiberglass-reinforced polyester hubs are included with each starter at no additional charge.
‡ On size 7 and larger, the auxiliary contact is located on the interposing relay.
§ Does not include line and load lugs, see for kits.
♣ Size 6 has feed through wiring.
∆ See Product Selection of NEMA size 0…4 Modular Kits for NEMA size 0…4 open type contactors.

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500-AOÄ940 becomes Cat. No. 500-AOD940.

[V]	24	110	120	125	208	220	240	250	277	380	415	440	480	550	600
AC, 50 Hz	J	D	—	—	—	A	—	—	—	N	I	B	—	C	—
AC, 60 Hz	J	—	D	—	H	—	A	—	F	—	—	—	B	—	C
DC♦	VL	—	—	VG	—	—	—	VG	—	—	—	—	—	—	—
♦ When ordering a DC voltage code, add DC to the catalog number. Example: Cat. No. 500DC-BOVL930.

Product Selection of NEMA sizes 00…5 as Factory Assembled

NEMA Size	Continuous Ampere Rating (A)	Max. Horsepower Rating Full Load Current Must Not Exceed “Continuous Ampere Rating”				Open Type Without Enclosure	Type 1 General Purpose Enclosure	Type 3R/4/12 Rainproof, Dusttight Industrial Use Enclosure	Type 4/4X Watertight, Corrosion- Resistant Enclosures Stainless Steel⋆
		Motor Voltage
		200V	230V	50 Hz	460… 575V
				380… 415V
						Cat. No.	Cat. No.	Cat. No.	Cat. No.
3-Phase Ÿ 4 Power Poles Ÿ 600V AC Maximum Ÿ 60 Hz
00	9	1.5	1.5	2	2	—	—	—	—
0	18	3	3	5	5	∆	500-AAÄ940	500-AJÄ940	500-ACÄ940
1	27	7.5	7.5	10	10	∆	500-BAÄ940	500-BJÄ940	500-BCÄ940
2	45	10	15	25	25	∆	500-CAÄ940	500-CJÄ940	500-CCÄ940
3	90	25	30	50	50	∆	500-DAÄ940	500-DJÄ940	500-DCÄ940
4	135	40	50	75	100	∆	500-EAÄ940	500-EJÄ940	500-ECÄ940
5	270	75	100	150	200	500-FOÄ940	500-FAÄ940	500-FJÄ940	500-FCÄ940
3-Phase Ÿ 5 Power Poles Ÿ 600V AC Maximum Ÿ 60 Hz
NEMA Size	Continuous Ampere Rating [A]	200V	230V	50 Hz	460… 575V
				380… 415V
0	18	3	3	5	5	∆	500-AAÄ950	500-AJÄ950	500-ACÄ950
1	27	7.5	7.5	10	10	∆	500-BAÄ950	500-BJÄ950	500-BCÄ950
2	45	10	15	25	25	∆	500-CAÄ950	500-CJÄ950	500-CCÄ950
3	90	25	30	50	50	∆	500-DAÄ950	500-DJÄ950	500-DCÄ950
4	135	40	50	75	100	∆	500-EAÄ950	500-EJÄ950	500-ECÄ950
⋆ Fiberglass-reinforced polyester hubs are included with each starter.
‡ On size 7 and larger, the auxiliary contact is located on the control relay.
∆ See Product Selection of NEMA size 0…4 Modular Kits for NEMA size 0…4 open type contactors.

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500-AOÄ940 becomes Cat. No. 500-AOD940.

[V]	24	110	120	125	208	220	240	250	277	380	415	440	480	550	600
AC, 50 Hz	J	D	—	—	—	A	—	—	—	N	I	B	—	C	—
AC, 60 Hz	J	—	D	—	H	—	A	—	F	—	—	—	B	—	C
DC♦	VL	—	—	VG	—	—	—	VG	—	—	—	—	—	—	—
♦ When ordering a DC voltage code, add "DC" to the catalog number. Example: Cat. No. 500DC-BOVL930.

Special Purpose Enclosures

Description		Hazardous Locations — Bolted Enclosures⋆
Contactor		Type 7 & 9 Class I, Groups C & D Class II, Groups E, F, & G — Divisions 1 & 2 —	Type 3R, 7 & 9 Class I, Groups C & D Class II, Groups E, F, & G — Divisions 1 & 2 —
Size	Poles
0	3	Available	Available
1	3
2	3
3	3
4	3
5	3