Bulletin 609 Single and Three Phase

Click to enlarge - 609-1_153-1


Bulletin 609


Bulletin 609 manual starting switches are designed for use on motor starting installations where remote push button control is not required and where undervoltage protection is not needed. The motor is started at full line voltage, and thermal type overload protection is provided.
Bulletin 609RS manual starting switches are designed for manually reversing AC polyphase motors; the Bulletin 609TS manual switches are designed for operating 2-speed, separate winding wye connected motors. These switches incorporate two of the standard Bulletin 609 manual starting switches mounted on a common base plate. A mechanical interlock is provided to prevent both switches from being closed at the same time.


Table of Contents
Product Selection
Accessories and Modifications
Approximate Dimensions

Standards Compliance and Certifications

Standards Compliance


Certifications



Your order must include: 1) Cat. no. of the switch, 2) Cat. no. of the heater element(s), and 3) if required, cat. no. of any accessories.

Product Selection

Single- and Three-Phase NEMA Manual Starting Switches

Type
of
Oper-
ator
Phase Size Maximum Horsepower Rating Open Type
without
Enclosure
Type 1
General
Purpose
Enclosure
Surface
Mounting
¬ 
Type 12
Dusttight
Industrial
Use
Enclosure
Type 4/4X
Watertight,
Corrosion-
Resistant
Enclosure
Fiberglass-
Reinforced
Polyester
‡ 
Hazardous Locations
Motor Voltage Enclosure Class I, Groups C & D
Class II, Groups E, F & G – Divisions 1 & 2
AC,
60 Hz
AC,
50 Hz
DC Type 7 & 9 Type 3R, 7 & 9§ 
115V 200V 230V 460…
575V
380…
415V
115…
125V
230…
250V
Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
Push Button 1 Æ 0 1 2 609-AOX 609-AAX 609-AJX 609-ACX 609-AEX 609-AHX
1 2 3 609-BOX 609-BAX 609-BJX 609-BCX 609-BEX 609-BHX
1 P 3 5 609-XOX 609-XAX 609-XJX 609-XCX 609-XEX 609-XHX
3 Æ 0 3 3 5 5 609-AOW 609-AAW 609-AJW 609-ACW 609-AEW 609-AHW
1 7-1/2 7-1/2 10 10 609-BOW 609-BAW 609-BJW 609-BCW 609-BEW 609-BHW
Toggle Lever 1 Æ 0 1 2 609T-AOX 609T-AAX
1 2 3 609T-BOX 609T-BAX
1 P 3 5 609T-XOX 609T-XAX
3 Æ 0 3 3 5 5 609T-AOW 609T-AAW
1 7-1/2 7-1/2 10 10 609T-BOW 609T-BAW
Push Button DCT  0 1 1-1/2 609D-AOZ 609D-AAZ 609D-ACZ 609D-AEZ 609D-AHZ
1 1-1/2 2 609D-BOZ 609D-BAZ 609D-BCZ 609D-BEZ 609D-BHZ
Toggle Lever DCT  0 1 1-1/2 609DT-AOZ 609DT-AAZ
1 1-1/2 2 609DT-BOZ 609DT-BAZ
Bulletin 609RS — Manual Reversing Switches
Push Button 3 Æ 0 3 3 5 5 609-AOW21 609-AAW21
1 7-1/2 7-1/2 10 10 609-BOW21 609-BAW21
Toggle Lever 3 Æ 0 3 3 5 5 609T-AOW21 609T-AAW21
1 7-1/2 7-1/2 10 10 609T-BOW21 609T-BAW21
Bulletin 609TS — Manual 2-Speed Switches
Push Button 3 Æ 0 3 3 5 5 609-AOW22 609-AAW22
1 7-1/2 7-1/2 10 10 609-BOW22 609-BAW22
Toggle Lever 3 Æ 0 3 3 5 5 609T-AOW22 609T-AAW22
1 7-1/2 7-1/2 10 10 609T-BOW22 609T-BAW22
  
¬ Type 1 general purpose flush mounting enclosures with pull box are also available. Order as follows. Change the second letter of the listed cat. no. from A to L. Example: Cat. No. 609-ALX. For a stainless steel flush plate, change the second letter of the listed cat. no. from A to Q. Example: Cat. No. 609-AQX.
T DC manual starters are not UL listed.
‡ Fiberglass-reinforced polyester hubs are included with each starter.
§ These enclosures include a cover gasket and drain. It is recommended that a breather also be installed.

Breather Cat. No. 1401-N1 (Can be installed at the top of an enclosure.)
Drain Cat. No. 1401-N2 (Can be installed at the bottom of an enclosure.)
Breather-Drain Combination Cat. No. 1401-N3 (Can be installed at the top of an enclosure as a breather or bottom as a drain.)
  

Accessories

Pilot Light Kits

Kits are available for field installation of pilot lights in Type 1 General Purpose surface or flush mounting enclosures. As standard, a clear pilot light lens is supplied. Pilot lights are not available for Bulletin 609RS or 609TS manual starters.

Volts [V] Cat. No.
120 609-N10
240 609-N20
480 609-N40
600 609-N60
  

Pilot Lights Factory Installed

To order, add the following suffix code after the last letter in the listed Cat. No. Example: Cat. No. 609-AAXD4. Available for Type 1 General Purpose Enclosure only.

Volts [V] Suffix Code
120 D4
240 A4
480 B4
600 C4
  
Note:Replacement lamp is ANSI part number B2A (NE-51H), Cat. No. 609-N9.

Fusing

The Bulletin 609 is suitable for general installation in accordance with the local electrical code.

Group Fusing

The Bulletin 609 sizes 0 and 1 in Type 1, 4X, and 12 enclosures are UL Listed for group fusing with Class J fuses only. See table below for maximum fuse ratings.

Full Load Current of Smallest
Motor Amperes [A]
Maximum Fuse Ratings [A]
Nominal System Voltages
120…240V 480…600V
0.45…2.99 30 30
3.00…6.49 60 30
6.50…18.0 100
  

Approximate Dimensions

Bulletin 609 – 609U

Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

NEMA Type 1

Click to enlarge - 609-1_159-1   Click to enlarge - 609-1_159-2   Click to enlarge - 609-1_159-3   Click to enlarge - 609-1_159-4
Surface Mounting Flush Mounting for Plaster Wall Flush Mounting for Machine Cavity Flush Mounting Cavity and Drilling Layout

NEMA Type 4/4X

Click to enlarge - 609-1_159-5   Click to enlarge - 609-1_159-6
     Open Type — Without Enclosure

¬ Undervoltage solenoid applies only to Bulletins 609U and 609TU.


Bulletin 609 – 609U, Continued

Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

NEMA Type 3R, 7 & 9

Click to enlarge - 609-1_160-1


NEMA Type 7 & 9

Click to enlarge - 609-1_160-2


NEMA Type 12

Click to enlarge - 609-1_160-3


Bulletin 609RS, 609TS

Open Type Without Enclosure

Click to enlarge - 609-1_160-4


NEMA Type 1

Click to enlarge - 609-1_160-5