Bulletin 1109 Non-Reversing Vacuum Starter
| Product Overview |
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Bulletin 1109
- Voltage: 1500V AC maximum
- Current ratings: 200, 400, and 600 A
- Overload protection
- Time-proven eutectic or solid-state overload protection with current transformers
- Solid-state E1 Plus with wide 5:1 adjustment range
- Time-proven eutectic or solid-state overload protection with current transformers
- Line and load terminals up front for ease of wiring
- Visual ON/OFF indicator
- Snap-on side-mount auxiliary contacts
- Mining
- Foundries-metal processing
- Chemical
- Petroleum
- Cement
- Cranes & Hoists
- Pumps
- Other harsh environments where voltages above 600V are used
- Mining
The Bulletin 1109 open-type starter is designed for use up to 1500V. Vacuum starters are particularly well-suited in mining, pumping, and other harsh environments where voltages above 600V are used.
The Bulletin 1109 line uses vacuum bottles to enclose the power‑switching contacts within the starter. The use of vacuum technology results in particularly effective arc extinguishing above 600V and results in a very compact, long-lasting starter.
Standards Compliance and Certifications
Standards Compliance
UL 508
CSA 22.2 No. 14
EN60947-4 (1000V)
Certifications
cULus Listed (File No. E3125; Guide No. NLDX, NLDX7)
Configuration of a Basic Vacuum Starter
The information below is for reference purposes. Not all combinations will produce a valid cat. no. Refer to the tables on the following pages for product selection.
| 1109 | – | B | O | D | – | EEJ | ||
| a | b | c | d |
| a | b | c | d | ||||||||||
| Continuous Current Rating [A] | NEMA Enclosure Type | Control Voltage | Overload Relay Code | ||||||||||
| Code | Description | Code | Type | Code | Voltage | Frequency | Code | Description | Current Range [A] | Starter Size | |||
| B | 200 | O | Open type — no enclosure | A | 230…240V AC | 60 Hz | Blank | Eutectic alloy | Heater elements | 200, 400, 600 | |||
| C | 400 | B | 460…480V AC | 60 Hz | EEJ | E1 Plus solid-state | 40…200 | 200 | |||||
| D | 600 | D | 120V AC | 60 Hz | EEW | 80…400 | 400 | ||||||
| G | 125V DC | — | EEM | 120…600 | 600 | ||||||||
| H | 250V DC | — | |||||||||||
| N | 380…415V AC | 60 Hz | |||||||||||
Solid-State Overload Relay for 3-Phase Applications: Automatic/Manual Reset, Class 10, 15, 20, or 30
For use with Bulletin 1109
| Size | Full Load Current Adjustment Range [A] |
Automatic/Manual Reset |
| Overload Relay Code | ||
| 200 | 40…200 | EEJ |
| 400 | 80…400 | EEW |
| 600 | 120…600 | EEM |
Product Selection
| Build a Catalog Number |
3-Phase, 200…1500V, 60 Hz
| Motor Switching Ratings | |||||||||||||
| 200…208V | 220…240V | 440…480V | 550…600V | 1000V | 1500V | Continuous Current Rating [A] | Cat. No. | ||||||
| [Hp] | [kW] | [Hp] | [kW] | [Hp] | [kW] | [Hp] | [kW] | [Hp] | [kW] | [Hp] | [kW] | ||
| 50 | 37 | 75 | 56 | 150 | 112 | 200 | 149 | 300 | 224 | 500 | 373 | 200 | 1109-BOÄ-µ |
| 125 | 93 | 150 | 112 | 300 | 224 | 350 | 261 | 700 | 522 | 850 | 634 | 400 | 1109-COÄ-µ |
| 200 | 149 | 200 | 149 | 400 | 298 | 600 | 447 | 1000 | 746 | 1200 | 895 | 600 | 1109-DOÄ-µ |
Ä Control Voltage Code
The cat. no. is incomplete. To complete the cat. no., select a control voltage code from the table below and insert into the cat. no.
Example: Cat. No. 1109-BOÄ becomes Cat. No. 1109-BOD.
| [V] | 120 | 125 | 240 | 250 | 380…415 | 440…480 | ||
| AC | 50/60 Hz | D | — | A | — | N | B | |
µ Overload Relay Code
Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The cat. no. as listed is incomplete. Select an overload relay code from below to complete the cat. no. Example: Cat. No. 1109-BOD-µ becomes Cat. No. 1109-BOD-EEJ.
Accessories
Auxiliary Contacts
Contactors are supplied with one normally open and one normally closed auxiliary contact (A600 rating) as standard. Additional auxiliary contacts, two normally open and two normally closed, can be added in the field.
| Description | Cat. No. |
| Auxiliary Contact (10 A @ 600V) | 1195C-N3 |
| Auxiliary Contact (10 mA @ 5V DC) | 1195C-N4 |
Lug Kit (3 per kit)
| Continuous Current Rating [A] | Wire Size | Cat. No. |
| 200 | 2/0…250 MCM | 1195C-LK1 |
| 400 | (2) #6…300 MCM | 1195C-LK2 |
| 600 | (2) #2…600 MCM | 1195C-LK3 |
Control Module
Side-mounted module for DC input voltage
| Continuous Current Rating [A] | Input Voltage | Cat. No. |
| 200/400/600 | 125V DC | 1195C-N5 |
| 250V DC | 1195C-N6 | |
Control Pak
Side-mounted module for DC coil power
| Continuous Current Rating [A] | Input Voltage | Cat. No. |
| 200 | 110/120V AC | 1102C-CP2D |
| 220/240V AC | 1102C-CP2A | |
| 380/415V AC | 1102C-CP2N | |
| 440/480V AC | 1102C-CP2B | |
| 400/600 | 110/120V AC | 1102C-CP46D |
| 220/240V AC | 1102C-CP46A | |
| 380/415V AC | 1102C-CP46N | |
| 440/480V AC | 1102C-CP46B | |
Coil Kit
Contains DC coil mounted in the sheet metal frame assembly that attaches to the contactor mounting plate
| Continuous Current Rating [A] | Input Voltage | Control Pak Voltage | Cat. No. |
| 200 | 108V DC | 110/120V AC | 1102C-PK2D |
| 220/240V AC | 1102C-PK2A | ||
| 380/415V AC | 1102C-PK2N | ||
| 440/480V AC | 1102C-PK2B | ||
| 125V DC | — | 1102C-PK2G | |
| 250V DC | — | 1102C-PK2H | |
| 400 | 108V DC | 110/120V AC | 1102C-PK4D |
| 220/240V AC | 1102C-PK4A | ||
| 380/415V AC | 1102C-PK4N | ||
| 440/480V AC | 1102C-PK4B | ||
| 125V DC | — | 1102C-PK4G | |
| 250V DC | — | 1102C-PK4H | |
| 600 | 108V DC | 110/120V AC | 1102C-PK6D |
| 220/240V AC | 1102C-PK6A | ||
| 380/415V AC | 1102C-PK6N | ||
| 440/480V AC | 1102C-PK6B | ||
| 125V DC | — | 1102C-PK6G | |
| 250V DC | — | 1102C-PK6H | |
Vacuum Interrupter Phase Assembly Kit
Replacement for one vacuum interrupter phase
| Current Rating of Interrupter [A] | Cat. No. |
| 200 A Vacuum Interrupter Phase Assembly | 1102C-VB2 |
| 400 A Vacuum Interrupter Phase Assembly | 1102C-VB4 |
| 600 A Vacuum Interrupter Phase Assembly | 1102C-VB6 |
Specifications
| 200 A | 400 A | 600 A | ||
| Standards | EN 60947-4 1000V UL 508 CSA 22.2 1500V |
EN 60947-4 1000V UL 508 CSA 22.2 1500V |
EN 60947-4 1000V UL 508 CSA 22.2 1500V |
|
| Power Ratings | ||||
| Insul. & Operating Voltage | 200…1500V | 200…1500V | 200…1500V | |
| Rated Fequency | 50…400 Hz | 50…400 Hz | 50…400 Hz | |
| Making Current Capacity | 1600 A | 3200 A | 4800 A | |
| Breaking Current Capacity | 1600 A | 3200 A | 4800 A | |
| Dielectric Strength | 6Kv - 1 Min. Interrupter GAP | 6Kv - 1 Min. Interrupter GAP | 6Kv - 1 Min. Interrupter GAP | |
| Interrupting Current (Max.) | 2.2 kA | 4.6 kA | 6 kA | |
| Short Circuit Withstand (Max.) | 10 kA symmetrical amps @ 1500V AC | 18 kA symmetrical amps @ 1500V AC | 30 kA symmetrical amps @ 1500V AC | |
| Mechanical Life | 1 200 000 | 1 000 000 | 750 000 | |
| Elect. Life AC3 Duty | 500 000 | 500 000 | 250 000 | |
| Switching Frequency (Mechanical) | 1102C, 1109 1104C |
1000/hr (max.) 1.5/s (full cycle) |
1000/hr (max.) 1.5/s (full cycle) |
1000/hr (max.) 1.5/s (full cycle) |
| Withstand current for 3 sec [kA] | 3.2 | 6.0 | 6.5 | |
| Chop Current Max. | 0.9 A | 0.9 A | 0.9 A | |
| Control Ratings | ||||
| Coil Voltage Operation | -15% +10% | -15% +10% | -15% +10% | |
| Inrush Power VA | 1200VA | 1100VA | 1600VA | |
| Sealed Power VA | 12VA | 12VA | 14VA | |
| Opening Time [ms] | 150…165 | 95…150 | 120…195 | |
| Closing Time [ms] | 13…18 | 30…40 | 30…40 | |
| Pick-Up Voltage | 80% Cold 85% Hot | 80% Cold 85% Hot | 80% Cold 85% Hot | |
| Drop-Out Voltage | 50% or less | 50% or less | 50% or less | |
| Application Ratings | ||||
| Mounting Installation | All planes | All planes | All planes | |
| Altitude | 6600 ft (2000 m) | 6600 ft (2000 m) | 6600 ft (2000 m) | |
| Ambient Storage | -65…+160 °F (-54…71 °C) | -65…+160 °F (-54…71 °C) | -65…+160 °F (-54…71 °C) | |
| Operating Temperature | -40…+135 °F (-40…57 °C) | -40…+135 °F (-40…57 °C) | -40…+135 °F (-40…57 °C) | |
| Vibration/Shock | 40 Hz: 2 G/50 G | 40 Hz: 2 G/50 G | 40 Hz: 2 G/50 G | |
Approximate Dimensions
Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Bulletin 1102C (200 A)
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Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Bulletin 1102C (400 A and 600 A)
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Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Bulletin 1109 (200 A)
With E1 Plus Overload
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Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Bulletin 1109 (200 A), Continued
With Eutectic Overload
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Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Bulletin 1109 (400 A)
With E1 Plus Overload
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Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Bulletin 1109 (400 A), Continued
With Eutectic Overload
|
Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Bulletin 1109 (600 A)
With E1 Plus Overload
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Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Bulletin 1109 (600 A), Continued
With Eutectic Overload
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Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Bulletin 1104C (200, 400, 600 A)
|
| Contactor Size [A] | A Height |
B Width |
C Depth |
D Mounting Height |
E Mounting Width |
| 200 | 8.375 (213) |
14 (358) |
6.5 (202) |
7 (210) |
13 (322) |
| 400 | 9.25 (235) |
21 (533) |
7.10 (232) |
7.85 (272) |
19.5 (495) |
| 600 | 12 (305) |
21 (533) |
7.10 (232) |
10.82 (280) |
19.5 (495) |