Bulletin 522 Multi-Speed Disconnect Type

Product Overview


Click to enlarge - 522-1_72-1


Bulletin 522


A Bulletin 522 combination multi-speed starter consists of a Bulletin 520 multi-speed starter and a disconnect switch (fused or non-fused) mounted in a common enclosure.

Standards Compliance and Certifications

Standards Compliance

UL 508
CSA C22.2, No. 14


Certifications

Fusible Versions
cULus Listed (File No. E125316, Guide No. NKJH, NKJH7)
Non-Fusible Versions
cULus Listed (File No. E3125, Guide No. NLDX, NLDX7)


Configuration of a Basic Combination Starter

The information below is for reference purposes only. Not all combinations will produce a valid cat. no. Refer to the tables on the following pages for product selection.

Example Cat. No.

512 A    A    CD A2E 1 24R 90
a    b    c    d    e    f

a    b
Bulletin No. Starter Size
Bulletin No. Description NEMA Size Code NEMA Size
502 Combination contactor with disconnect switch A 0
503 Combination contactor with circuit breaker B 1
506 Reversing combination starter with disconnect switch C 2
506X Reversing combination starter with disconnect switch in a narrow enclosure D 3
507 Reversing combination starter with circuit breaker E 4
507X Reversing combination starter with circuit breaker in a narrow enclosure F 5
512 Non-reversing combination starter with disconnect switch G 6
512H Non-reversing combination starter with disconnect switch (Horizontal) H 7
512M Non-reversing combination starter with disconnect switch — extra panel space  
512V Non-reversing vacuum combination starter with disconnect switch
513 Non-reversing combination starter with circuit breaker
513H Non-reversing combination starter with circuit breaker (Horizontal)
513M Non-reversing combination starter with circuit breaker — extra panel space
513V Non-reversing vacuum combination starter with circuit breaker
522E 2-speed, 2-winding, full voltage, multi-speed combination starter with disconnect switch
522F 2-speed, 1-winding, constant or variable torque, full voltage, multi-speed combination starter with disconnect switch
522G 2-speed, 1-winding, constant horsepower, full voltage, multi-speed combination starter with disconnect switch
523E 2-speed, 2-winding, full voltage, multi-speed combination starter with circuit breaker
523F 2-speed, 1-winding, constant or variable torque, full voltage, multi-speed combination starter with circuit breaker
523G 2-speed, 1-winding, constant horsepower, full voltage, multi-speed combination starter with circuit breaker
1232 Pump panel with disconnect switch (Narrow)
1232X Pump panel with disconnect switch (Extra space)
1232V Pump panel with vacuum contactor and disconnect switch (Extra space)
1233 Pump panel with circuit breaker (Narrow)
1233X Pump panel with circuit breaker (Extra space)
1233V Pump panel with vacuum contactor and circuit breaker (Extra space)

c    d
Enclosure Type Coil Voltage
Code Type Voltage
Code
Description Line
Voltage
[V]
Coil
Voltage
[V]
A Type 1: General purpose, painted metal enclosure with spring latch door fastener, external overload relay reset, and non-metallic handle H Common Control
(without
transformer)
208 208
F Type 3R/4/12: Rainproof, watertight, dusttight, painted metal enclosure with screw fasteners, external overload relay reset, and non-metallic handle A 240 240
J Type 3R/4/12: Rainproof, watertight, dusttight, painted metal enclosure with door safety hardware, metal handle, and NO external overload relay reset B 480 480
D Type 3R/4/12: Rainproof, watertight, dusttight, painted metal enclosure with door safety hardware, external overload relay reset, and metal handle C 600 600
N Type 3R: Rainproof, painted metal enclosure with screw fasteners, external overload relay reset, and a non-metallic handle H Transformer
Control⋆ 
208 120
C Type 4/4X: Watertight corrosion-resistant stainless steel enclosure with screw fasteners, external overload relay reset, and a stainless steel handle A 240 120
K Type 12: Hazardous location (Class II, Division 2, Group F + G and Class III, Divisions 1 + 2) painted metal enclosure with screw fasteners, NO external overload relay reset, and a non-metallic handle. B 480 120
L Type 12: Hazardous location (Class II, Division 2, Group F + G and Class III, Divisions 1 + 2) painted metal enclosure with screw fasteners, external overload relay reset, and a non-metallic handle. C 600 120
E Type 7/9: Hazardous location bolted enclosure, metal handle. HD Separate Control
(without
transformer)
208 120
H Type 3R/7/9: Hazardous location bolted enclosure, rain proof, metal handle. AD 240 120
U Type 3R/7/9: Hazardous location Unilock enclosure, rain proof, metal handle. BD 480 120
  CD 600 120

e    f
Overload Relay Options
Code Description See Modifications for Combination Devices
None Eutectic Alloy  
See E1 Plus Solid-State Three-Phase Overload Relay (Selectable Class 10, 20, or 30) (Automatic/Manual Reset) Solid-State

⋆ Note:
When selecting a factory-installed control circuit transformer use the Transformer Control Voltage Suffix Code to denote the transformer primary voltage. The transformer secondary voltage and starter coil will both be 120V AC by default. Example: Cat. No. 512-BAB-6P-24R will have a transformer with a 480V primary voltage, 120V secondary voltage, and a 120V starter coil voltage.

Product Selection

2-Speed Separate Winding, 3-Pole – 3-Pole, Constant or Variable Torque

Heater Elements — Starters with eutectic alloy overhead relays require 3 heater elements for each speed located on Eutectic Alloy Overload Relay Heater Elements.
NEMA
Size
Con-
tinuous
Ampere
Rating
[A]
Maximum Hp Rating
FLC Must Not Exceed
Continuous Ampere Rating
Line
Voltage
[V]
Fuse Clip
Rating
Amperes
[A]
Fuses not
included.
Select per NEC
Type 1
General Purpose
Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)
Type 4/4X
Watertight
Corrosion-Resistant
Stainless Steel
Motor Voltage
60 Hz 60 Hz 50 Hz 60 Hz
200V 230V 380…
415V
460…
575V
Cat. No.⋆ ‡ §  Cat. No.⋆ ‡ §  Cat. No.⋆ ‡ §  Cat. No.⋆ ‡ § 
1 27 5 5 208…240 30 522E-BAÄ-µ-µ-24R 522E-BFÄ-µ-µ-24R 522E-BJÄ-µ-µ-24R 522E-BCÄ-µ-µ-24R
7-1/2 7-1/2 480…600 30 522E-BAÄ-µ-µ-24R 522E-BFÄ-µ-µ-24R 522E-BJÄ-µ-µ-24R 522E-BCÄ-µ-µ-24R
7-1/2 7-1/2 208…240 30 522E-BAÄ-µ-µ-24R 522E-BFÄ-µ-µ-24R 522E-BJÄ-µ-µ-24R 522E-BCÄ-µ-µ-24R
10 10 480…600 30 522E-BAÄ-µ-µ-24R 522E-BFÄ-µ-µ-24R 522E-BJÄ-µ-µ-24R 522E-BCÄ-µ-µ-24R
7-1/2 7-1/2 208…240 60 522E-BAÄ-µ-µ-25R 522E-BFÄ-µ-µ-25R 522E-BJÄ-µ-µ-25R 522E-BCÄ-µ-µ-25R
10 10 480…600 60 522E-BAÄ-µ-µ-25R 522E-BFÄ-µ-µ-25R 522E-BJÄ-µ-µ-25R 522E-BCÄ-µ-µ-25R
2 45 10 15 208…240 60 522E-CAÄ-µ-µ-25R 522E-CFÄ-µ-µ-25R 522E-CJÄ-µ-µ-25R 522E-CCÄ-µ-µ-25R
25 25 480…600 60 522E-CAÄ-µ-µ-25R 522E-CFÄ-µ-µ-25R 522E-CJÄ-µ-µ-25R 522E-CCÄ-µ-µ-25R
10 15 208…240 100 522E-CAÄ-µ-µ-26J 522E-CFÄ-µ-µ-26J 522E-CJÄ-µ-µ-26J 522E-CCÄ-µ-µ-26J
25 25 480…600 100 522E-CAÄ-µ-µ-26J 522E-CFÄ-µ-µ-26J 522E-CJÄ-µ-µ-26J 522E-CCÄ-µ-µ-26J
3 90 25 30 208…240 100 522E-DAÄ-µ-µ-26R 522E-DFÄ-µ-µ-26R 522E-DJÄ-µ-µ-26R 522E-DCÄ-µ-µ-26R
50 50 480…600 100 522E-DAÄ-µ-µ-26R 522E-DFÄ-µ-µ-26R 522E-DJÄ-µ-µ-26R 522E-DCÄ-µ-µ-26R
25 30 208…240 200 522E-DAÄ-µ-µ-27J 522E-DFÄ-µ-µ-27J 522E-DJÄ-µ-µ-27J 522E-DCÄ-µ-µ-27J
50 50 480…600 200 522E-DAÄ-µ-µ-27J 522E-DFÄ-µ-µ-27J 522E-DJÄ-µ-µ-27J 522E-DCÄ-µ-µ-27J
4 135 40 50 208…240 200 522E-EAÄ-µ-µ-27R 522E-EFÄ-µ-µ-27R 522E-EJÄ-µ-µ-27R 522E-ECÄ-µ-µ-27R
75 100 480…600 200 522E-EAÄ-µ-µ-27R 522E-EFÄ-µ-µ-27R 522E-EJÄ-µ-µ-27R 522E-ECÄ-µ-µ-27R
40 50 208…240 400 522E-EAÄ-µ-µ-28J 522E-EFÄ-µ-µ-28J 522E-EJÄ-µ-µ-28J 522E-ECÄ-µ-µ-28J
75 100 480…600 400 522E-EAÄ-µ-µ-28J 522E-EFÄ-µ-µ-28J 522E-EJÄ-µ-µ-28J 522E-ECÄ-µ-µ-28J
5 270 40 50 208…240 200 522E-FAÄ-µ-µ-27R 522E-FFÄ-µ-µ-27R 522E-FJÄ-µ-µ-27R 522E-FCÄ-µ-µ-27R
75 100 480…600 200 522E-FAÄ-µ-µ-27R 522E-FFÄ-µ-µ-27R 522E-FJÄ-µ-µ-27R 522E-FCÄ-µ-µ-27R
75 100 150 200 208…600 400 522E-FAÄ-µ-µ-28R 522E-FFÄ-µ-µ-28R 522E-FJÄ-µ-µ-28R 522E-FCÄ-µ-µ-28R
  

⋆  Non-Fusible Disconnect Type

Cat. nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the fuse clip code from the cat. no. Example: Cat. No. 522E-BFB-24R becomes Cat. No. 522E-BFB.


‡ Class H fuse clips can be supplied. Example: Cat. No. 522E-BAÄ-µµ24R becomes Cat. No. 522E-BAÄ-µµ24. Class J fuse clips can be supplied. Example: Cat. No. 522E-BAÄ-µµ24R becomes Cat. No. 522E-BAÄ-µµ24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 522E-BAÄ-µµ24R becomes Cat. No. 522E-BAÄ-µµ24E.
§ These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open delta connected separate winding motors, use consequent pole starter, and furnish complete ordering information, see Ä Coil Voltage Code.


Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a Coil Voltage Code from the table below to complete the cat. no.
Example: Cat. No. 522E-BAÄ-µ-µ-24R becomes Cat. No. 522E-BAB-µ-µ-24R. For other voltages, consult your local Rockwell Automation sales office or Allen‑Bradley distributor.


  [V] 208 230…240 460…480 575…600
Common Control AC, 60 Hz H A B C
Transformer Control (See Configuration of a Basic Combination Starter Note)
120V Separate Control (without transformer) AD AD CD CD
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Three-Phase Overload Relay (Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high speed overload relay and the second code will denote the low speed overload relay.
Example: Cat. No. 522E-BAB-µ-µ-24R becomes Cat. No. 522E-BAB-A2E-A2E-24R.


Build a Catalog Number


2-Speed Separate Winding, 3-Pole – 3-Pole, Constant Horsepower

Heater Elements — Starters with eutectic alloy overhead relays require 3 heater elements for each overload. Located on Eutectic Alloy Overload Relay Heater Elements.
NEMA
Size
Con-
tinuous
Ampere
Rating
[A]
Maximum Hp Rating
Full Load Current Must Not Exceed Continuous Ampere Rating
Line
Voltage
[V]
Fuse Clip Rating Amperes [A]
Fuses not included. Select per NEC
Type 1
General Purpose
Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)
Type 4/4X
Watertight
Corrosion-
Resistant
Stainless Steel
Motor Voltage
60 Hz 60 Hz 50 Hz 60 Hz
200V 230V 380…
415V
460…
575V
Cat. No.⋆ ‡ §  Cat. No.⋆ ‡ §  Cat. No.⋆ ‡ §  Cat. No.⋆ ‡ § 
1 27 5 5 208…240 30 522E-BAÄ-µ-µ-24R 522E-BFÄ-µ-µ-24R 522E-BJÄ-µ-µ-24R 522E-BCÄ-µ-µ-24R
7-1/2 7-1/2 480…600 30 522E-BAÄ-µ-µ-24R 522E-BFÄ-µ-µ-24R 522E-BJÄ-µ-µ-24R 522E-BCÄ-µ-µ-24R
5 5 208…240 60 522E-BAÄ-µ-µ-25R 522E-BFÄ-µ-µ-25R 522E-BJÄ-µ-µ-25R 522E-BCÄ-µ-µ-25R
7-1/2 7-1/2 480…600 60 522E-BAÄ-µ-µ-25R 522E-BFÄ-µ-µ-25R 522E-BJÄ-µ-µ-25R 522E-BCÄ-µ-µ-25R
2 45 7-1/2 10 208…240 60 522E-CAÄ-µ-µ-25R 522E-CFÄ-µ-µ-25R 522E-CJÄ-µ-µ-25R 522E-CCÄ-µ-µ-25R
20 20 480…600 60 522E-CAÄ-µ-µ-25R 522E-CFÄ-µ-µ-25R 522E-CJÄ-µ-µ-25R 522E-CCÄ-µ-µ-25R
7-1/2 10 208…240 100 522E-CAÄ-µ-µ-26J 522E-CFÄ-µ-µ-26J 522E-CJÄ-µ-µ-26J 522E-CCÄ-µ-µ-26J
20 20 480…600 100 522E-CAÄ-µ-µ-26J 522E-CFÄ-µ-µ-26J 522E-CJÄ-µ-µ-26J 522E-CCÄ-µ-µ-26J
3 90 20 25 208…240 100 522E-DAÄ-µ-µ-26R 522E-DFÄ-µ-µ-26R 522E-DJÄ-µ-µ-26R 522E-DCÄ-µ-µ-26R
40 40 480…600 100 522E-DAÄ-µ-µ-26R 522E-DFÄ-µ-µ-26R 522E-DJÄ-µ-µ-26R 522E-DCÄ-µ-µ-26R
20 25 208…240 200 522E-DAÄ-µ-µ-27J 522E-DFÄ-µ-µ-27J 522E-DJÄ-µ-µ-27J 522E-DCÄ-µ-µ-27J
40 40 480…600 200 522E-DAÄ-µ-µ-27J 522E-DFÄ-µ-µ-27J 522E-DJÄ-µ-µ-27J 522E-DCÄ-µ-µ-27J
4 135 30 40 208…240 200 522E-EAÄ-µ-µ-27R 522E-EFÄ-µ-µ-27R 522E-EJÄ-µ-µ-27R 522E-ECÄ-µ-µ-27R
60 75 480…600 200 522E-EAÄ-µ-µ-27R 522E-EFÄ-µ-µ-27R 522E-EJÄ-µ-µ-27R 522E-ECÄ-µ-µ-27R
30 40 208…240 400 522E-EAÄ-µ-µ-28J 522E-EFÄ-µ-µ-28J 522E-EJÄ-µ-µ-28J 522E-ECÄ-µ-µ-28J
60 75 480…600 400 522E-EAÄ-µ-µ-28J 522E-EFÄ-µ-µ-28J 522E-EJÄ-µ-µ-28J 522E-ECÄ-µ-µ-28J
5 270 30 40 208…240 200 522E-FAÄ-µ-µ-27R 522E-FFÄ-µ-µ-27R 522E-FJÄ-µ-µ-27R 522E-FCÄ-µ-µ-27R
60 75 480…600 200 522E-FAÄ-µ-µ-27R 522E-FFÄ-µ-µ-27R 522E-FJÄ-µ-µ-27R 522E-FCÄ-µ-µ-27R
60 75 100 150 208…600 400 522E-FAÄ-µ-µ-28R 522E-FFÄ-µ-µ-28R 522E-FJÄ-µ-µ-28R 522E-FCÄ-µ-µ-28R
  

⋆  Non-Fusible Disconnect Type

Cat. nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the fuse clip code from the cat. no. Example: Cat. No. 522E-BFB-24R becomes Cat. No. 522E-BFB.


‡ Class H fuse clips can be supplied. Example: Cat. No. 522E-BAÄ-µµ24R becomes Cat. No. 522E-BAÄ-µµ24. Class J fuse clips can be supplied. Example: Cat. No. 522E-BAÄ-µµ24R becomes Cat. No. 522E-BAÄ-µµ24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 522E-BAÄ-µµ24R becomes Cat. No. 522E-BA-Ä-µµ24E.
§ These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open delta connected separate winding motors, use consequent pole starter, and furnish complete ordering information, see Ä Coil Voltage Code.


Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a Coil Voltage Code from the table below to complete the cat. no.
Example: Cat. No. 522E-BAÄ-µ-µ-24R becomes Cat. No. 522E-BAB-µ-µ-24R. For other voltages, consult your local Rockwell Automation sales office or Allen‑Bradley distributor.


  [V] 208 230…240 460…480 575…600
Common Control AC, 60 Hz H A B C
Transformer Control (See Configuration of a Basic Combination Starter Note)
120V Separate Control (without transformer) AD AD CD CD
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Three-Phase Overload Relay (Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high speed overload relay and the second code will denote the low speed overload relay. Example: Cat. No. 522E-BAB-µ-µ-24R becomes Cat. No. 522E-BAB-A2E-A2E-24R.

Build a Catalog Number


2-Speed Consequent Pole, 5-Pole – 3-Pole, Single Winding, Constant or Variable Torque

Heater Elements — Starters with eutectic alloy overhead relays require 3 heater elements for each speed. Located on Eutectic Alloy Overload Relay Heater Elements.
NEMA
Size
Con-
tinuous
Ampere
Rating [A]
Maximum Hp Rating
Full Load Current Must Not Exceed Continuous Ampere Rating
Line
Voltage
[V]
Fuse Clip Rating Amperes [A]
Fuses not included. Select per NEC
Type 1
General Purpose
Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)
Type 4/4X
Watertight
Corrosion-
Resistant
Stainless Steel
Motor Voltage
60 Hz 60 Hz 50 Hz 60 Hz
200V 230V230V 380…
415V
460…
575V
Cat. No.⋆ ‡  Cat. No.⋆ ‡  Cat. No.⋆ ‡  Cat. No.⋆ ‡ 
1 27 7-1/2 7-1/2 208…240 30 522F-BAÄ-µ-µ-24R 522F-BFÄ-µ-µ-24R 522F-BJÄ-µ-µ-24R 522F-BCÄ-µ-µ-24R
10 10 480…600 30 522F-BAÄ-µ-µ-24R 522F-BFÄ-µ-µ-24R 522F-BJÄ-µ-µ-24R 522F-BCÄ-µ-µ-24R
7-1/2 7-1/2 208…240 60 522F-BAÄ-µ-µ-25R 522F-BFÄ-µ-µ-25R 522F-BJÄ-µ-µ-25R 522F-BCÄ-µ-µ-25R
10 10 480…600 60 522F-BAÄ-µ-µ-25R 522F-BFÄ-µ-µ-25R 522F-BJÄ-µ-µ-25R 522F-BCÄ-µ-µ-25R
2 45 10 15 208…240 60 522F-CAÄ-µ-µ-25R 522F-CFÄ-µ-µ-25R 522F-CJÄ-µ-µ-25R 522F-CCÄ-µ-µ-25R
25 25 480…600 60 522F-CAÄ-µ-µ-25R 522F-CFÄ-µ-µ-25R 522F-CJÄ-µ-µ-25R 522F-CCÄ-µ-µ-25R
10 15 208…240 100 522F-CAÄ-µ-µ-26J 522F-CFÄ-µ-µ-26J 522F-CJÄ-µ-µ-26J 522F-CCÄ-µ-µ-26J
25 25 480…600 100 522F-CAÄ-µ-µ-26J 522F-CFÄ-µ-µ-26J 522F-CJÄ-µ-µ-26J 522F-CCÄ-µ-µ-26J
3 90 25 30 208…240 100 522F-DAÄ-µ-µ-26R 522F-DFÄ-µ-µ-26R 522F-DJÄ-µ-µ-26R 522F-DCÄ-µ-µ-26R
50 50 480…600 100 522F-DAÄ-µ-µ-26R 522F-DFÄ-µ-µ-26R 522F-DJÄ-µ-µ-26R 522F-DCÄ-µ-µ-26R
25 30 208…240 200 522F-DAÄ-µ-µ-27J 522F-DFÄ-µ-µ-27J 522F-DJÄ-µ-µ-27J 522F-DCÄ-µ-µ-27J
50 50 480…600 200 522F-DAÄ-µ-µ-27J 522F-DFÄ-µ-µ-27J 522F-DJÄ-µ-µ-27J 522F-DCÄ-µ-µ-27J
4 135 40 50 208…240 200 522F-EAÄ-µ-µ-27R 522F-EFÄ-µ-µ-27R 522F-EJÄ-µ-µ-27R 522F-ECÄ-µ-µ-27R
75 100 480…600 200 522F-EAÄ-µ-µ-27R 522F-EFÄ-µ-µ-27R 522F-EJÄ-µ-µ-27R 522F-ECÄ-µ-µ-27R
40 50 208…240 400 522F-EAÄ-µ-µ-28J 522F-EFÄ-µ-µ-28J 522F-EJÄ-µ-µ-28J 522F-ECÄ-µ-µ-28J
75 100 480…600 400 522F-EAÄ-µ-µ-28J 522F-EFÄ-µ-µ-28J 522F-EJÄ-µ-µ-28J 522F-ECÄ-µ-µ-28J
5 270 40 50 208…240 200 522F-FAÄ-µ-µ-27R 522F-FFÄ-µ-µ-27R 522F-FJÄ-µ-µ-27R
75 100 480…600 200 522F-FAÄ-µ-µ-27R 522F-FFÄ-µ-µ-27R 522F-FJÄ-µ-µ-27R
75 100 150 200 208…600 400 522F-FAÄ-µ-µ-28R 522F-FFÄ-µ-µ-28R 522F-FJÄ-µ-µ-28R
  

⋆  Non-Fusible Disconnect Type

Cat. nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the fuse clip code from the cat. no. Example: Cat. No. 522F-BJB-24R becomes Cat. No. 522F-BJB.


‡ Class H fuse clips can be supplied. Example: Cat. No. 522F-BAÄ-µµ24R becomes Cat. No. 522F-BAÄ-µµ24. Class J fuse clips can be supplied. Example: Cat. No. 522F-BAÄ-µµ24R becomes Cat. No. 522F-BAÄ-µµ24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 522F-BAÄ-µµ24R becomes Cat. No. 522F-BAÄ-µµ24E.


Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a Coil Voltage Code from the table below to complete the cat. no.
Example: Cat. No. 522F-BAÄ-µ-µ-24R becomes Cat. No. 522F-BAB-µ-µ-24R. For other voltages, consult your local Rockwell Automation sales office or Allen‑Bradley distributor.


  [V] 208 230…240 460…480 575…600
Common Control AC, 60 Hz H A B C
Transformer Control (See Configuration of a Basic Combination Starter Note)
120V Separate Control (without transformer) AD AD CD CD
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Three-Phase Overload Relay (Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high speed overload relay and the second code will denote the low speed overload relay. Example: Cat. No. 522F-BAB-µ-µ-24R becomes Cat. No. 522F-BAB-A2E-A2E-24R.

Build a Catalog Number


2-Speed Consequent Pole, 5-Pole – 3-Pole, Single Winding, Constant Horsepower

Heater Elements — Starters with eutectic alloy overhead relays require 3 heater elements for each overload. Located on Eutectic Alloy Overload Relay Heater Elements.
NEMA
Size
Con-
tinuous
Ampere
Rating
[A]
Maximum Hp Rating
Full Load Current Must Not Exceed Continuous Ampere Rating
Line
Voltage
[V]
Fuse Clip Rating Amperes [A]
Fuses not included. Select per NEC
Type 1
General Purpose
Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)
Type 4/4X
Watertight
Corrosion-
Resistant
Stainless Steel
Motor Voltage
60 Hz 60 Hz 50 Hz 60 Hz
200V 230V 380…
415V
460…
575V460…
575V
Cat. No.⋆ ‡  Cat. No.⋆ ‡  Cat. No.⋆ ‡  Cat. No.⋆ ‡ 
1 27 5 5 208…240 30 522G-BAÄ-µ-µ-24R 522G-BFÄ-µ-µ-24R 522G-BJÄ-µ-µ-24R 522G-BCÄ-µ-µ-24R
7-1/2 7-1/2 480…600 30 522G-BAÄ-µ-µ-24R 522G-BFÄ-µ-µ-24R 522G-BJÄ-µ-µ-24R 522G-BCÄ-µ-µ-24R
5 5 208…240 60 522G-BAÄ-µ-µ-25R 522G-BFÄ-µ-µ-25R 522G-BJÄ-µ-µ-25R 522G-BCÄ-µ-µ-25R
7-1/2 7-1/2 480…600 60 522G-BAÄ-µ-µ-25R 522G-BFÄ-µ-µ-25R 522G-BJÄ-µ-µ-25R 522G-BCÄ-µ-µ-25R
2 45 7-1/2 10 208…240 60 522G-CAÄ-µ-µ-25R 522G-CFÄ-µ-µ-25R 522G-CJÄ-µ-µ-25R 522G-CCÄ-µ-µ-25R
20 20 480…600 60 522G-CAÄ-µ-µ-25R 522G-CFÄ-µ-µ-25R 522G-CJÄ-µ-µ-25R 522G-CCÄ-µ-µ-25R
7-1/2 10 208…240 100 522G-CAÄ-µ-µ-26J 522G-CFÄ-µ-µ-26J 522G-CJÄ-µ-µ-26J 522G-CCÄ-µ-µ-26J
20 20 480…600 100 522G-CAÄ-µ-µ-26J 522G-CFÄ-µ-µ-26J 522G-CJÄ-µ-µ-26J 522G-CCÄ-µ-µ-26J
3 90 20 25 208…240 100 522G-DAÄ-µ-µ-26R 522G-DFÄ-µ-µ-26R 522G-DJÄ-µ-µ-26R 522G-DCÄ-µ-µ-26R
40 40 480…600 100 522G-DAÄ-µ-µ-26R 522G-DFÄ-µ-µ-26R 522G-DJÄ-µ-µ-26R 522G-DCÄ-µ-µ-26R
20 25 208…240 200 522G-DAÄ-µ-µ-27J 522G-DFÄ-µ-µ-27J 522G-DJÄ-µ-µ-27J 522G-DCÄ-µ-µ-27J
40 40 480…600 200 522G-DAÄ-µ-µ-27J 522G-DFÄ-µ-µ-27J 522G-DJÄ-µ-µ-27J 522G-DCÄ-µ-µ-27J
4 135 30 40 208…240 200 522G-EAÄ-µ-µ-27R 522G-EFÄ-µ-µ-27R 522G-EJÄ-µ-µ-27R 522G-ECÄ-µ-µ-27R
60 75 480…600 200 522G-EAÄ-µ-µ-27R 522G-EFÄ-µ-µ-27R 522G-EJÄ-µ-µ-27R 522G-ECÄ-µ-µ-27R
30 40 208…240 400 522G-EAÄ-µ-µ-28J 522G-EFÄ-µ-µ-28J 522G-EJÄ-µ-µ-28J 522G-ECÄ-µ-µ-28J
60 75 480…600 400 522G-EAÄ-µ-µ-28J 522G-EFÄ-µ-µ-28J 522G-EJÄ-µ-µ-28J 522G-ECÄ-µ-µ-28J
5 270 30 40 208…240 200 522G-FAÄ-µ-µ-27R 522G-FFÄ-µ-µ-27R 522G-FJÄ-µ-µ-27R
60 75 480…600 200 522G-FAÄ-µ-µ-27R 522G-FFÄ-µ-µ-27R 522G-FJÄ-µ-µ-27R
60 75 100 150 208…600 400 522G-FAÄ-µ-µ-28R 522G-FFÄ-µ-µ-28R 522G-FJÄ-µ-µ-28R
  

⋆  Non-Fusible Disconnect Type

Cat. nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the fuse clip code from the cat. no. Example: Cat. No. 522G-BJB-24R becomes Cat. No. 522G-BJB.


‡ Class H fuse clips can be supplied. Example: Cat. No. 522G-BAÄ-µµ24R becomes Cat. No. 522G-BAÄ-µµ24. Class J fuse clips can be supplied. Example: Cat. No. 522G-BAÄ-µµ24R becomes Cat. No. 522G-BAÄ-µµ24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 522G-BAÄ-µµ24R becomes Cat. No. 522G-BAÄ-µµ24E.


Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a Coil Voltage Code from the table below to complete the cat. no.
Example: Cat. No. 522G-BAÄ-µ-µ-24R becomes Cat. No. 522G-BAB-µ-µ-24R. For other voltages, consult your local Rockwell Automation sales office or Allen‑Bradley distributor.


  [V] 208 230…240 460…480 575…600
Common Control AC, 60 Hz H A B C
Transformer Control (See Configuration of a Basic Combination Starter Note)
120V Separate Control (without transformer) AD AD CD CD
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Three-Phase Overload Relay (Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high speed overload relay and the second code will denote the low speed overload relay. Example: Cat. No. 522G-BAB-µ-µ-24R becomes Cat. No. 522G-BAB-A2E-A2E-24R.

Modifications for Combination Devices

For Use on Bulletins 502, 502L, 503, 503L, 506, 506X, 507, 507X, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 522, 522E, 522F, 522G, 523, 523E, 523F, 523G, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1232X, 1232V, 1233X, and 1233V

Description of Modification Suffix No. Enclosure Type NEMA Size
0 1 2 3 4 5 6 7
Pilot Devices in Cover or Flange      
Full Voltage Non-Reversing Single Speed Starters START-STOP push button 1
1
1
1
1
3R/4/12, 4/4X
Bolted
Unilock
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
A
NA
NA
NA
A
NA
NA
ON-OFF push button 1E
1E
1E
1E
1
3R/4/12, 4/4X
Bolted
Unilock
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
A
NA
NA
NA
A
NA
NA
START-STOP illuminated push button 1L
1L
1
3R/4/12, 4/4X
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
HAND-OFF-AUTO selector switch 3
3
3
3
1
3R/4/12, 4/4X
Bolted
Unilock
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
A
NA
NA
NA
A
NA
NA
OFF-ON selector switch 3E
3E
3E
3E
1
3R/4/12, 4/4X
Bolted
Unilock
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
A
NA
NA
NA
A
NA
NA
HAND-AUTO selector switch 3H
3H
3H
3H
1
3R/4/12, 4/4X
Bolted
Unilock
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
A
NA
NA
NA
A
NA
NA
PILOT LIGHT Transformer Type —
incandescent bulb
4⋆ ‡ 
4⋆ ‡ 
4⋆ ‡ 
1, 3R/4/12, 4/4X, 3R
Bolted
Unilock
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
A
NA
NA
Transformer Type—LED bulb 4L⋆ ‡  1, 3R/4/12, 4/4X, 3R A A A A A A A A
PUSH-TO-TEST PILOT LIGHT
Transformer—incandescent bulb
5⋆ ‡ 
5⋆ ‡ 
1, 3R/4/12, 4/4X, 3R
Bolted
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
5L⋆ ‡  1, 3R/4/12, 4/4X, 3R A A A A A A A A
START-STOP push button and HAND-OFF-AUTO selector switch (unwired) 13
13
1
3R/4/12, 4/4X
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Full Voltage Reversing and Multi-Speed Starters FOR-REV-STOP push button Bulletin 506…507 1 1, 3R/4/12, 4/4X A A A A A A NA NA
Bulletin 507 1 Bolted (7 & 9) A A A A A A NA NA
FOR-OFF-REV selector switch (Bulletin 506…507) 3
3
3
1, 3R/4X12, 4/4X, 3R
Bolted
Unilock
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
NA
NA
HAND-AUTO 3H
3H
3H
3H
1
3R/4/12, 4/4X,
Bolted
Unilock
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
NA
NA
NA
NA
HIGH-LOW-STOP push button Bulletin 522…523 1 1, 3R/4/12, 4/4X A A A A A A NA NA
Bulletin 523 1 Bolted A A A A A A NA NA
HIGH-OFF-LOW selector switch Bulletin 522…523 3 1, 3R/4/12, 4/4X A A A A A A NA NA
Bulletin 523 3 Bolted A A A A A A NA NA
HIGH-LOW-OFF-AUTO selector switch 3J 1, 3R/4/12, 4/4X A A A A A A NA NA
PILOT LIGHT (2) Transformer Type —
Incandescent Bulb
4‡ §  1, 3R/4/12, 4/4X A A A A A A NA NA
Transformer Type—LED Bulb 4L§  1, 3R/4/12, 4/4X A A A A A A NA NA
PUSH-TO-TEST PILOT LIGHT Transformer— Incandescent Bulb 5‡  1, 3R/4/12, 4/4X A A A A A A NA NA
  Transformer—LED Bulb 5L* 1, 3R/4/12, 4/4X A A A A A A NA NA
  
A = Available
NA = Not Available
⋆ “OFF” pilot lights for non-reversing and non-multi-speed applications require a normally closed auxiliary contact (-91).
‡ The suffix number is incomplete. Specify the lens with the following letters: A = Amber; B = Blue; C = Clear; G = Green; W = White.
§ For multi-speed and reversing starters, one pilot light for each container. Add additional letter to identify two lens colors. The first letter specifies “FORWARD” or “HIGH”, or “ON”; the second letter specifies “REVERSE” or “LOW” , or “OFF”; e.g. 4AG.

For Use on Bulletins 502, 502L, 503, 503L, 506, 506X, 507, 507X, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 522, 522E, 522F, 522G, 523, 523E, 523F, 523G, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1232X, 1232V, 1233X, and 1233V, Continued

Description of Modification Suffix No. Enclosure Type NEMA Size
0 1 2 3 4 5 6 7
Control Circuit Transformers Includes 2 Primary Fuses and 1 Secondary Fuse With standard capacity, 60 or 50 Hz
With standard capacity with fuse covers
With standard capacity, 60 or 50 Hz
With standard capacity, 60 or 50 Hz
6P
6PC
6P
6P
1, 3R/4X/12, 4/4X, 3R
1, 3R/4X/12, 4/4X, 3R
Bolted⋆ 
Unilock‡ 
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
A
A
NA
NA
With 100 W extra capacity, 60 or 50 Hz
With 100 W extra capacity with fuse covers
With 100 W extra capacity, 60 or 50 Hz
With 100 W extra capacity, 60 or 50 Hz
6XP
6XPC
6XP
6XP
1, 3R/4X/12, 4/4X, 3R
1, 3R/4X/12, 4/4X, 3R
Bolted⋆ 
Unilock‡ 
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
A
A
NA
NA
With 200VA capacity
With 200VA capacity with fuse covers
With 200 W extra capacity, 60 or 50 Hz
With 200 W extra capacity with fuse covers
6XXP
6XXPC
6YP
6YPC
1, 3R/4X/12, 4/4X, 3R
1, 3R/4X/12, 4/4X, 3R
1, 3R/4X/12, 4/4X, 3R
1, 3R/4X/12, 4/4X, 3R
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
A
A
NA
NA
A
A
NA
NA
A
A
NA
NA
NA
NA
NA
NA
NA
NA
With 300 W extra capacity, 60 or 50 Hz
With 300 W extra capacity with fuse covers
6XYP
6XYPC
1, 3R/4X/12, 4/4X, 3R
1, 3R/4X/12, 4/4X, 3R
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
With 400 W extra capacity, 60 or 50 Hz
With 400 W extra capacity with fuse covers
6YYP
6YYPC
1, 3R/4X/12, 4/4X, 3R
1, 3R/4X/12, 4/4X, 4X
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
Auxiliary Contacts Auxiliary contact installed on
contactors
N.O.
N.C.
90§ 
91§ 
1, 3R/4X/12, 4/4X
Bolted
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
A
NA
Auxiliary contact — contactor (four maximum)
N.C. — late break
97 1, 3R/4/12, 4/4X, 3R A A A A A A NA NA
Auxiliary contact installed on disconnect N.O.
N.C.
98
99
1, 3R/4/12, 4/4X, 3R
1, 3R/4/12, 4/4X, 3R
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Auxiliary contact installed on circuit breaker (external to breaker) to operate with handle (two maximum) N.O.
N.O.
N.O.
98
98
98
1, 3R/4X/12, 4/4X, 3R
Bolted⋆ 
Unilock‡ 
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
A
NA
NA
N.C.
N.C.
N.C.
99
99
99
1, 3R/4X/12, 4/4X, 3R
Bolted⋆ 
Unilock‡ 
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
A
NA
NA
Control Circuit Control circuit fuse block less transformer 1 Fuse — Fuse Included 21 1, 3R/4X/12, 4/4X, 3R A A A A A A A A
1 Fuse with Protective
Cover — Fuse Included
21C 1, 3R/4X/12, 4/4X, 3R A A A A A A A A
2 Fuses — Fuses Included 22 1, 3R/4X/12, 4/4X, 3R A A A A A A A A
2 Fuse with Protective
Cover — Fuse Included
22C 1, 3R/4X/12, 4/4X, 3R A A A A A A A A
Surge suppression for 120V or 240V AC Coil 17 1, 3R/4X/12, 4/4X, 3R
Bolted⋆ 
Unilock‡ 
A A A A A A NA NA
Terminal blocks
(Cat No. 1492-HC6)
6-Point Block TB6 1, 3R/4X/12, 4/4X, 3R A A A A A A A A
Terminal blocks
(Cat No. 1492-HC12)
12-Point Block TB12 1, 3R/4X/12, 4/4X, 3R A A A A A A A A
Overload Relays
(Eutectic Alloy)
N.O. alarm contact adder (Bulletin 592) 9 1, 3R/4X/12, 4/4X, 3R
Bolted⋆ 
Unilock‡ 
A A A A A A NA NA
N.C. alarm contact adder (Bulletin 592) 9A A A A A A A NA NA
Omit overload relays For Bulletins 506, 506X, 507, 507X Deduct 23 1, 3R/4X/12, 4/4X, 3R
Bolted⋆ 
Unilock‡ 
A A A A A A NA NA
For Bulletins 522, 523 Deduct 23 A A A A A A NA NA
Accessories 3-phase Powermonitor (Timemark Model 258) 400 1, 3R/4X/12, 4/4X, 3R
Bolted (3R, 7 & 9)
Unilock (7 & 9)
A A A A A A A A
Bulletin 596 (used on Bulletin 500…509), 3-pole maximum On Delay
Off Delay
87A
87B
A
a
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
Form A compelling relay (used on Bulletin 522…523) 70 1, 3R/4/12, 4/4X A A A A A A NA NA
Form B auto. seq. accelerating relay for each higher speed (used on Bulletin 522…523) 71 1, 3R/4/12, 4/4X A A A A A A NA NA
Form C auto. seq. decelerating relay for each higher speed (used on Bulletin 522…523) 72 1, 3R/4/12, 4/4X A A A A A A NA NA
  
A = Available
NA = Not Available
⋆ Bolted suitable for Type 7 & 9 or Type 3R, 7 & 9.
‡ Unilock suitable for Type 7 & 9 or Type 3R, 7 & 9 with the addition of a drain or a breather and drain. White LED option not available, incandescent only.
§ For Bulletins 506, 507, 522 and 523 devices. One auxiliary contact is installed on each of the two contactors.

For Use on Bulletins 502, 502L, 503, 503L, 506, 506X, 507, 507X, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 522, 522E, 522F, 522G, 523, 523E, 523F, 523G, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1232X, 1232V, 1233X, and 1233V, Continued

Description of Modification Suffix No. Enclosure Type NEMA Size
0 1 2 3 4 5 6 7
Circuit Breakers Marine Requirements 345 A A A A A A NA NA
Current Limiters Add the letter “C” to the instantaneous circuit breaker no. code. C 1, 3R/4X/12, 4/4X, 3R A A A A A A NA NA
Thermal Magnetic Circuit Breakers Add the letter “T” to the circuit breaker no. code. T 1, 3R/4X/12, 4/4X, 3R A A A A A A S S
Current Limiters Add the letter “D” to the inverse time circuit breaker no. code. D 1, 3R/4X/12, 4/4X, 3R A A A A A A NA NA
Accessories Enclosure Breather 136 Bolted⋆  A A A A A A NA NA
Breather and drain 137 Unilock and Bolted⋆ ‡  A A A A A A NA NA
Drain 138 Bolted and Unilock⋆ ‡  A A A A A A NA NA
Enclosure Door Viewing Window 203W 1, 3R/4/12, 3R A A A A A A NA NA
Handles
For Disconnect Switch or Circuit Breaker
Painted metal
Stainless steel
Molded plastic (deduct)
412
413
419
1, 3R/4/12, 3R
4/4X
1, 3R/4/12, 4/4X, 3R
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
S
S
NA
S
S
NA
S
S
NA
Fuse Cover Protective fuse cover for disconnect switch 414 1, 3R/4/12, 4/4X, 3R A A A A A A NA NA
Control Relay
(Plug-In)
2-Pole
3-Pole
415
416
1, 3R/4/12, 4/4X, 3R A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Timing Relay
(Plug-In)
On-Delay
Off-Delay
417
418
1, 3R/4/12, 4/4X, 3R A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Electrical Interlock Early Break (1 N.O. and 1 N.C.)
Early Break (2 N.O. and 2 N.C.)
420
421
1, 3R/4/12, 4/4X, 3R
1, 3R/4/12, 4/4X, 3R
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
Bracket Mounting Feet for Pump Panels§  424 3R NA A A A A A NA NA
Elapsed Time Meter (ENM - Series T50) 425 3R/4/4X/12 NA A A A A A A A
Protective Covers for Contactors and Starters 426 1, 3R/12, 4/4X, 4 NA A A A A A NA NA
  
A = Available
NA = Not Available
S = Standard
⋆ Bolted suitable for Type 7 & 9 or Type 3R, 7, & 9.
‡ Unilock suitable for Type 7 & 9 or Type 3R, 7, & 9 with the addition of a drain or a breather and drain.
§ Pump panel comes standard with pole mounting bracket.

Accessories

Contactor Accessories

   Click to enlarge - 500DC_DCController_4c
Bulletin 500DC — Electronic DC Coil Controller
Features
  • Compact size – NEMA sizes 0…3

  • Versatility – Fully assembled unit or as a retro-fit kit

  • LED status indication – LED diagnostics determine if the controller is functioning correctly

  • Low power consumption – Draws 3.5 watts steady state

  • Built-in thermal protection – The controller is protected from over temperature

  • Reverse polarity protection – Should the wiring be reversed during installation or coil change, no damage will occur
  • NEMA Size 0…1, 2, and 3
    DC Voltage
  • 24V
  • 125…250V
  • Min. DC Inrush Switching Requirement for Logic Control Device
  • 6.7 A

  • 8.2 A

  • 16.5 A
  • 4.9 A

  • 7.0 A

  • 14.3 A
  • Certifications
  • cULus Listed (File No. E14840, Guide No. NKCR, NKCR7)

  • CE mark (per EN 60947-5-1)
  • Example Cat. No. An example of a factory-assembled contactor catalog number is Cat. No. 500DC-BOVL930. For further details visit the on-line catalog.
    For Use With Bulletin 509 (See Bulletin 509 Open Type Full Voltage Starter ).
    For Bulletins 505 and 520, consult your local Rockwell Automation sales office or Allen-Bradley distributor.
      

    For use on Bulletins 500, 500F, 500L, 500FL, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_105-2 Coils (60 Hz)            
    115…120V
    0…1 CB-236
    200…208V CB-249
    230…240V CB-254
    460…480V CB-273
    575…600V CB-278
    115…120V 2 CC-236
    200…208V CC-249
    230…240V CC-254
    460…480V CC-273
    575…600V CC-278
    115…120V 3 CD-236
    200…208V CD-249
    230…240V CD-254
    460…480V CD-273
    575…600V CD-278
    115…120V 4 CE-236
    200…208V CE-249
    230…240V CE-254
    460…480V CE-273
    575…600V CE-278
    115…120V 5
    (SER. L)
    AF-236
    200…208V AF-249
    230…240V AF-254
    Note: For complete listing of coils available, see Bulletin 500 Line of Contactors and Starters (excluding Modular Kits) 460…480V AF-273
    575…600V 5 AF-278
    Surge Suppressor — Made to be easily mounted directly across the coil terminals of contactors and starters with 120V or 240V AC coils. The purpose of the suppressor is to limit voltage transients for applications requiring interface with solid-state components. One suppressor is required per coil.
      RC Module            
    AC Operating
    Mechanism
    24…48V AC, 50/60 Hz
    00⋆  100-FSC48
    110…280V AC, 50/60 Hz 100-FSC280
    380…480V AC, 50/60 Hz 100-FSC480
    Click to enlarge - 500Line-1_105-5 Varistor Module            
    AC/DC Operating
    Mechanism
    12…55V AC/ 12…77V DC
    00⋆  100-FSV55
    Cat. No. 100-FSC280 56…136V AC/ 78…180V DC 100-FSV136
      137…277V AC/ 181…350V DC 100-FSV277
    278…575V AC 100-FSV575
    Click to enlarge - 500Line-1_105-6 12…120V AC 0…5 599-K04
    240…264V AC Varistor 599-KA04
    12…120V AC 6 199-FSMA1‡ 
    12…120V AC
    Varistor
    199-GSMA1§ 
    Cat. No. 599-K04 120V AC 7…8 700-N24
      
    ⋆ For non-combination starters only.
    ‡ For use on the interposing relay.
    § For use on the contactor or starter.

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_105-1 Terminal and Lug Covers        

    Line side terminal covers
    0…1 599-TC01N
    2 599-TC2N
    3 599-TC3N
    4 599-TC4N
    5 599-TC5N
    Line side terminal covers (reversing) 0…1 599-TC01R
    Click to enlarge - 500Line-1_105-4 Tie Point Terminal 0…2 599-TP02
    3…5 599-TP34
      

    Description For Use With No. of Poles NEMA Size Cat. No.
    Protective Covers 500/F/FL, 500L, 500LP, 505 3 0…1 599-PC01
    Click to enlarge - 1_92 509, 505, 520E (2), 520F/G 3 0…1 599-PS01♦ 
    500L, 500LP 5 0…1 599-PC01-5♠ 
    520F/G 5 0…1 599-PS01-5♦ 
    500/F/FL, 500L, 500LP, 505 3 2 599-PC2
    509, 505, 520E (2), 520F/G 3 2 599-PS2♦ 
    500L, 500LP 5 2 599-PC2-5♠ 
    520F/G 5 2 599-PS2-5♦ 
    500/F/FL, 500L, 500LP, 505 3 3 599-PC3
    509, 505, 520E (2), 520F/G 3 3 599-PS3♦ 
    500L, 500LP 5 3 599-PC3-5♠ 
    520F/G 5 3 599-PS3-5♦ 
    500/F/FL, 500L, 500LP, 505 3 4 599-PC4
    509, 505, 520E (2), 520F/G 3 4 599-PS4♦ 
    500L, 500LP 5 4 599-PC4-5♠ 
    520F/G 5 4 599-PS4-5♦ 
    500/F/FL, 500L, 500LP 3 5 599-PC5
    Cat. No. 599‑PS01 509 3 5 599-PS5♦ 
      
    ♠ Used on 5-pole contactors and starters.
    ♦ Bul. 592 Eutectic alloy or solid-state overload relays.

    Timer Attachment Kit — A pneumatic timer attachment may be field installed in the space of two adjacent auxiliary contact blocks. Timing units are available for either ON-Delay or OFF-Delay operation with a timed set of one (1) N.O. and one (1) N.C. snap-action contacts that are electrically isolated.
    Repetitive accuracy within the timer range is approximately ±10% provided a minimum reset time of 75 ms is allowed.
    Note:
  • Sizes 0…5: Timers can be added to the left- or right-hand side of the contactor body. On Size 00 they can be mounted to the front of the contactor.

  • Size 0, 1 and 2: Timers cannot be used on the same side as power pole adders.

  • Size 2 Devices: The operating coil must be changed. See Bulletin 500 Line of Contactors and Starters (excluding Modular Kits) and refer to the size 2 operating coil listing. Order the coil listed for a 4‑…5‑pole device.

  • Note: These coils can also be factory installed.
  • Enclosed Devices: Please contact your local Rockwell Automation sales office or Allen-Bradley distributor.

  • Contact Ratings:  NEMA A600 (10 A, 600V AC max.)
    NEMA P300 (5 A, 300V DC max.)
    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_105-7 On-Delay 00♣  100-FPTA30
    On-Delay 100-FPTA180
    Off-Delay 100-FPTB30
    Off-Delay 100-FPTB180
    Left-hand ON Delay 0…5 596-TL32
    Left-hand OFF Delay 596-TL33
    Right-hand ON Delay 596-TR32
    Cat No. 596-TR32 Right-hand OFF Delay 596-TR33
      
    ♣ For open type, non-combination starters only.

    Description NEMA Size Cat. No.
    Auxiliary Contact — Contactors 1 N.O. 0…5 595-A
    Click to enlarge - 500Line-1_106-1 2 N.O. 0…5 595-AA
    1 N.C. 0…5 595-B
    2 N.C. 0…5 595-BB
    1 N.O. and N.C. 0…5 595-AB
    1 N.C.L.B. 0…5 595-BL
    1 N.O. 6 195-GA10
    1 N.O. 7 ∆  1495-J6
    2 N.O. 6 195-GA20
    2 N.O. 7…8 ∆  1495-K6
    2 N.O. 9 ∆  1495-K8
    1 N.C. 6 195-GB01
    1 N.C. 7…9 ∆  1495-J6
    2 N.C. 6 195-GB02
    2 N.C. 7…8 ∆  1495-K6
    2 N.C. 9 ∆  1495-K8
    1 N.O. and N.C. 6 195-GB11
    2 N.O. 7…8 ∆  1495-K6
    2 N.O. 9 ∆  1495-K8
    1 N.C.L.B. 6 195-GL01
      
    ∆ The normally open contacts can easily be changed to normally closed in the field.

    Power Pole Adders — The 1 N.O. and 1 N.C. power poles may be field added to all size 0…4 Bulletin 500 line contactors and starters except the Bulletin 500L and 500FL. Two- and three-pole contactors will accept a maximum of two adder poles and four-pole devices will accept one adder pole. Each adder pole kit includes a mechanical load balancer to be used when only one power pole is added.
    Note: When power poles are added to Size 2, 3, or 4 (2- or 3-pole devices) the operating coil must be changed. Refer to the listing for the size of your contactor or starter. Order the operating coil listed for a 4-…5-pole device.
    Note: These coils can also be factory installed.
    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_106-6 1 N.O. 0…1 599-P01A
    1 N.C. 599-P01B
    1 N.C. Late Break 599-P01BL
    1 N.O. 2 599-P2A
    1 N.C. 599-P2B
    1 N.C. Late Break 599-P2BL
    1 N.O. 3 599-P3A
    1 N.C. 599-P3B
    Cat. No. 599-P01A (1 N.O.)
    Size 0…1, 27 Amps.
    1 N.O. 4 599-P4A
    1 N.C. 599-P4B
    Contactor Kick-off Springs — For horizontal mounting of 2- or 3-pole Bulletin 500 contactors and starters.
    Note: When kick-off springs are added to Size 2, 3 or 4, the operating coil must be changed. Refer to the listing for the size of your contactor or starter. Order the operating coil listed for a 4-pole device.
    Note: These coils can also be factory installed.
    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_106-8 0…1 599-N11
    2 599-N12
    3 599-N13
    4…5 599-N14
      

      Wire Size NEMA Size Cat. No.
    Click to enlarge - 1_93 Lug Connectors (3 per package)
    #14…8 AWG Wire 0…1 ⋆ 
    #14…4 AWG Wire 2 1494R-N1
    #8…1/0 AWG Wire 3 1494R-N2
    #6…4/0 AWG Wire 4 1494R-N3
    Cat. No. 1494R-N3 2 of #1/0…350 MCM Wire 5 42450-804-01
      
    ⋆ All terminals of the 30 A switches are furnished with self-lifting pressure plate connectors as standard.

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_107-1 Terminal Lug Kit Two #1/0 150…500 MCM
    1 required per terminal
    6 199-LJ1
    Terminal Lug Kit #4 AWG…500 MCM
    3 required per terminal for Size 7 and 4 required per terminal for Size 8
    7…8 199-LG1
      

    Description NEMA Size Cat. No.
    Auxiliary Contact Adder Decks — The same 2- and 4-pole auxiliary contact blocks in various combinations of normally open and normally closed will slide and snap on to the front of the contactor. Adder decks have convenient backed out wire clamps to make lugging of control wires unnecessary. Fits on Open Type devices only.
    Click to enlarge - 500Line-1_106-2 2 N.O. 00 100-FA20
    1 N.O. -1 N.C. 100-FA11
    2 N.C. 100-FA02
    4 N.O. 100-FA40
    3 N.O.-1 N.C. 100-FA31
    2 N.O. -2 N.C. 100-FA22
    4-pole 4 N.C. 100-FA04
    24V DC Interface Module — Mounts to the top of the contactor. It provides a 24V DC, 0.5 w input signal that can be used to operate the 24…240V AC coil of the contactor. Fits on Open Type devices only.
    Click to enlarge - 500Line-1_106-3 00 100-JE
    Latch Attachment — On the front of the contactor. Fits on Open Type devices only.
    Click to enlarge - 500Line-1_106-4 00 100-FL11Ä
    Interposing Contactor — For open type Bulletin 500 and 500L. 120V, 60 Hz 6 500-NX100D
    240V, 60 Hz 6 500-NX100A
    Top Wiring Kit — Consists of (3) power lugs for the purpose of making extra connections to the load side of the contactor. A second set of overload relays can be wired to these lugs if two motors are being controlled by a single contactor.
    Click to enlarge - 500Line-1_106-7 0…1 599-TW01
    2 599-TW2
    3 599-TW3
    4 599-TW4
    Cat No. 599-TW01 5 599-TW5P
      

    Ä Voltage Suffix Code

    The cat. no. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No.
    Example: 120V, 60 Hz: Cat. No. 100-FL11Ä becomes Cat. No. 100-FL11D. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.


      [V] 24 48 100 110 120 230…
    240
    240 277 380…
    400
    400…
    415
    400 480
    50 Hz K Y KP D VA T N G B
    60 Hz J D A T N B
      
    § To complete cat. no., insert in the third position the desired numeric symbol (0…5) or one of the following letters — A, B, C, D, E, F, H, L, M, P, R, S, T, U, or W.

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_116-7 Click to enlarge - 500Line-1_116-8 Adapter Plates — For replacement of:
  • Allen-Bradley
  • (Bulletin 709 Series K)
  • Cutler Hammer
  • (Citation & Freedom Series)
  • Furnas (Class 14 and ESP 100)

  • General Electric (Series 300)

  • Joslyn-Clark (Type HP)

  • Square D (Type S)

  • Westinghouse
  • (A200 and W200 Advantage)
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0, 1 599-CP01
    2 599-CP2
      

    For use on Bulletins 512V, 513V, 1232V, 1233V

    Contactors are supplied with one normally open and one normally closed auxiliary contact (A600 rating) as standard. Additional auxiliary contacts, two normally open and two normally closed, can be added in the field.

    Description Cat. No.
    Auxiliary Contact (10 A @ 600V) 1195C-N3
    Auxiliary Contact (10 mA @ 5V DC) 1195C-N4
      

    Overload Accessories

    For use on Bulletins 500, 500F, 500FL, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_107-2 Auxiliary Contact —
    For eutectic alloy overload relays only⋆ 
       
    1 N.O. 00, 3-phase‡  595-A00
    1 N.C. 00, 3-phase‡  595-B00
    1 N.O. 0…2, 5…9 595-A02
    Auxillary Contact —
    For eutectic alloy overload relays only⋆ 
    Contact Ratings —
    NEMA A600 (10 A, 600V AC max.)
    NEMA P300 (5 A, 300V DC max.)
    1 N.C. 595-B02
    1 N.O. 3…4 595-A34§ 
    1 N.C. 595-B34♣ 
      

    Description Max. Continuous Current Rating [A] Cat. No.
    Click to enlarge - 500Line-1_116-6 DIN Rail Mounting Adapter for Bulletin 592 compact type 3-pole overload relays 40 599-MP1
    DIN Rail Mounting Adapter for Bulletin 592 compact type 1-pole overload relays 62 599-MP2
      

    ⋆ Auxiliary contact for solid-state overload relays is included in the product.
    ‡ Non-combination starters only.
    § Auxiliary contact mounted on right-hand side of overload relay provides N.O. contact function. Auxiliary contact mounted on left-hand side of overload relay provides N.C. contact function.
    ♣ To be mounted on right-hand side of overload to provide additional AC contact function.


    Voltage Control Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V; excluding Modular Kits

    Control Circuit Transformer with Top-Mounted Fuse Block Kits (pre-wired)⋆ ‡ 

      NEMA Size Primary Voltage Capacity – 120V Secondary Voltage
    Standard 100 W Extra 200 W Extra 300 W Extra 400 W Extra
    VA Cat. No. VA Cat. No. VA Cat. No. VA Cat. No. VA Cat. No.
    Click to enlarge - 1_093 0…2 208V 80 1497-N1PK 130 1497-N15PK 250 1497-N7PK 350 1497-N10PK 500 1497-N18PK
    240V & 480V 1497-N2PK 1497-N16PK 1497-N8PK 1497-N11PK 1497-N19PK
    600V 1497-N3PK 1497-N17PK 1497-N9PK 1497-N12PK 1497-N20PK
    3 208V 200 1497-N4PK 250 1497-N7PK 350 1497-N10PK 500 1497-N18PK 500 1497-N18PK
    240V & 480V 1497-N5PK 1497-N8PK 1497-N11PK 1497-N19PK 1497-N19PK
    600V 1497-N6PK 1497-N9PK 1497-N12PK 1497-N20PK 1497-N20PK
    4 208V 250 1497-N7PK 350 1497-N10PK 500 1497-N18PK
    240V & 480V 1497-N8PK 1497-N11PK 1497-N19PK
    600V 1497-N9PK 1497-N12PK 1497-N20PK
    5 208V 350 1497-N10PK 500 1497-N18PK
    240V & 480V 1497-N11PK 1497-N19PK
    600V 1497-N12PK 1497-N20PK
    6 208V 500 1497-N18PK
    240V & 480V 1497-N19PK
    600V 1497-N20PK
      
    ⋆ Transformers for NEMA sizes 7…9 are included as standard.
    ‡ Type 4/4X non-metallic enclosures and Type 7 & 9 hazardous location enclosures require transformers with separately mounted fuse blocks. For a complete listing of transformers, see Control Transformers.

    Control Circuit Transformers with Top Mounted Fuse Blocks§ ‡ 

      NEMA Size Primary Voltage/
    3 Pole Fuse Block
    Capacity – 120V Secondary Voltage
    Standard
    VA Cat. No.
    Click to enlarge - 1_093_2 0…2 208V 80 1497-B-HXDX-3-N
    240V & 480V 1497-B-BASX-3-N
    600V 1497-B-CXSX-3-N
    3 208V 200 1497-D-HXDX-3-N
    240V & 480V 1497-D-BASX-3-N
    600V 1497-D-CXSX-3-N
    4 208V 250 1497-E-HXDX-3-N
    240V & 480V 1497-E-BASX-3-N
    600V 1497-E-CXSX-3-N
    5 208V 350 1497-F-HXDX-3-N
    240V & 480V 1497-F-BASX-3-N
    600V 1497-F-CXSX-3-N
      
    § Transformers can be installed in Type 1, 3R, 3R/4/12 painted enclosures and Type 4/4X stainless steel enclosures.
    ‡ Type 4/4X non-metallic enclosures and Type 7 & 9 hazardous location enclosures require transformers with separately mounted fuse blocks. For a complete listing of transformers, see Control Transformers.

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1232X, and 1233V; excluding Modular Kits

    For Use When Fuse Block Is Not Integrated with the Transformers

    Click to enlarge - 500Line-1_108-1 Click to enlarge - 500Line-1_108-2 Click to enlarge - 500Line-1_108-3
    Cat. No. 1491-R165
    1-Pole Fuse Block
    Cat. No. 1491-R167
    2-Pole Fuse Block
    Cat. No. 1491-R171
    3-Pole Fuse Block
    Click to enlarge - 500Line-1_108-4 Click to enlarge - 1497-1_235-5  
    Cat. No. 1491-R169
    3-Pole Fuse Block
    Cat. No. 1491-R150
    Fuse Cover without Fuse∆ 
     

    These control circuit fusing kits are intended to be used for control circuit transformer protection and protection of control circuits capable of delivering no more than 200 000 RMS symmetrical amperes, 600V maximum. (Fuses not included.)

    Description⋆  Cat. No.
    One-pole kit — panel-mounted (midget fuse)‡  1491-R165
    Control Circuit Fuse Block
    For Class CC rejection type fuses (fuses not included)‡ 
    1491-R162
    Two-pole kit — panel-mounted (two midget fuses)‡  1491-R167
    Three-pole kit — panel-mounted (one midget fuse/two Class CC fuses)‡  1491-R169
    Three-pole kit — panel-mounted (three Class CC fuses) 1491-R171
    Single-pole kit — Bulletin 500 line controller mounted (Class CC fuses)§  599-FR04
    One-pole kit — panel-mounted (31…60 A Class J fuse) 1491-R173
    One-pole kit — panel-mounted (61…100 A Class J fuse) 1491-R175
      
    ⋆ For control circuit transformers with a 350 VA or larger rating, it is recommended that Bussmann Type FNQ-R, Ferraz-Shawmut Type ATDR, Littelfuse Type KLDR time delay fuses, or equivalent be used for primary fusing.
    ‡ These kits use only Class CC or midget fuses (rated 0.5…30 A) such as those offered by the following manufacturers:
    •  Bussmann KTK-R
    •  Ferraz-Shawmut ATM R
    •  Littelfuse KLK
    § Cat. No. 599-FR04 is rated for 6 A fuse maximum. Controller mounting applies to size 0…5 devices only.
    ∆ One cover per pole is required. Example: transformer with top-mounted fuse block requires three covers. Fuse block kit for separate control requires two covers. Fuses not included.

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_108-6 Single-pole kit — Bulletin 500 line controller mounted (Class CC fuses) 0…5 599-FR04
      
    Note:One cover per pole is required. Example: transformer with top-mounted fuse block requires three covers. Fuse block kit for separate control requires two covers.

    Disconnect Switch Accessories

    For use on Bulletins 502, 502L, 506, 506X, 512, 512H, 512M, 512V, 522, 532, 542, 572, 1242, 1272, 1282, 1232X, and 1232V

      Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_109-1 Fuse Clips    
    0…30 A, 250V AC, Class H 0…2 1401-N41
    0…30 A, 250V AC, Class J
    0…30 A, 600V AC, Class H
    0…30 A, 600V AC, Class J
    31…60 A, 250V AC, Class H
    1…3 1401-N42
    31…60 A, 250V AC, Class J
    31…60 A, 600V AC, Class H
    31…60 A, 600V AC, Class J
    1…3 1401-N43
    61…100 A, 250V AC, Class H
    61…100 A, 250V AC, Class J
    61…100 A, 600V AC, Class H
    61…100 A, 600V AC, Class J
    2…4 1401-N44
    101…200 A, 250V AC, Class H
    101…200 A, 250V AC, Class J
    101…200 A, 600V AC, Class H
    101…200 A, 600V AC, Class J
    3…5 1401-N45
    201…400 A, 250V AC, Class H
    201…400 A, 250V AC, Class J
    201…400 A, 600V AC, Class H
    201…400 A, 600V AC, Class J
    4…5 1401-N46
    0…30 A, 250V AC, Class R
    0…30 A, 600V AC, Class R
    31…60 A, 250V AC, Class R
    0…2‡  1401-N50
    1401-N51
    31…60 A, 600V AC, Class R 1…3 1401-N52
    61…100 A, 250V AC, Class R
    61…100 A, 600V AC, Class R
    2…4 1401-N53
    101…200 A, 250V AC, Class R
    101…200 A, 600V AC, Class R
    3…5 1401-N54
    201…400 A, 250V AC, Class R
    201…400 A, 600V AC, Class R
    5…6 1401-N55
    0…30 A, 250V AC HRC Form II Fusing⋆ 
    0…30 A, 600V AC HRC Form II Fusing⋆ 
    31…60 A, 250V AC HRC Form II Fusing⋆ 
    31…60 A, 600V AC HRC Form II Fusing⋆ 
    0…2‡ 
    1…3
    ♠ 
    Click to enlarge - 500Line-1_109-2 Auxiliary Contacts for Disconnect Switches
    1 N.O.
    0…5 1495-N8
    1 N.C. 0…5 1495-N9
      
    ⋆ HRC Form II fusing for Canada only.
    ‡ For 0…30 A only.
    ♠ Fuse clip not required. Fuse bolts directly to switch and trailer fuse block.

    Click to enlarge - 1494-2_19-1 Description For Use With Cat. No.
    Lug Connectors (3 per package) 1494C, 1494F, 1494G, and 1494V Disconnect Switches  
    Disconnect Size [A] Wire Size
    30 #14…8 AWG Wire ⋆ 
    60 #14…4 AWG Wire ♣  1494R-N1
    100 #8…1/0 AWG Wire ♣  1494R-N2
    200 #6…4/0 AWG Wire ♣  1494R-N3
    400 #6…250 MCM AWG
    16 mm2…120 mm2
    1494R-N14
    400 #4 AWG…500 MCM Wire (oversized) 1494R-N15
    600 (2) of #1/0…350 MCM Wire ♣  1494R-N10
    Cat. No. 1494R-N3 600 (2) of #1/0…350 MCM Wire 1491-N621 or 1491-R621 600 A fuse blocks ∆  1494R-N11
    Click to enlarge - 1495_FuseCover_GS Protective Fuse Covers
    Switch Rating [A] Fuse Class Fuse Clip Rating [A] Cat. No.
    250V 600V
    30
    30
    60
    30
    60
    60
    100
    Non-fusible
    H, R
    H, R
    J
    J
    Non-fusible
    Non-fusible

    30
    60
    30
    60




    30
    60

    1495-N64
    30
    60
    100
    H, R
    H, R
    J


    100
    30
    60
    100
    1495-N65
    100 H, R
    J
    100
    200
    100
    200
    1495-N66
    200
    200
    Non-fusible
    H, J, R
    J


    200
    400


    200
    400
    ♦  1495-N67
    200
    200
    Non-fusible
    H, J, R

    200

    200
    ♠  1495-N62
    400
    400
    Non-fusible
    H, J, R

    400

    400
    ♦  1495-N68
    400
    400
    Non-fusible
    H, J, R

    400

    400
    ♠  1495-N63
    600 Non-fusible
    J

    600

    600
    ♦  1495-N61
      
    ⋆ All terminals of the 30 A switches are furnished with self-lifting pressure plate connectors (N56, N57, and N58) as standard.
    ♣ Each kit contains three lugs.
    ∆ Each kits contains two lugs.
    ♦ Switch with right-hand mechanism.
    ♠ Switch with left-hand mechanism.

    Circuit Breaker Accessories

    For use on Bulletins 503, 503L, 507, 507X, 513, 513H, 513M, 513V, 523, 533, 543, 573, 1243, 1273, 1283, 1233X, and 1233V

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_110-1 Circuit Breaker Kits    
    3 A, 0…1/3 Hp @ 200 and 230V
    3 A, 0…1 Hp @ 460 and 575V
    0…1 1401-N60
    7 A, 0.5…1 Hp @ 200 and 230V
    7 A, 1.5…3 Hp @ 460 and 575V
    0…1 1401-N61
    15 A, 1.5…3 Hp @ 200 and 230V
    15 A, 5…7.5 Hp @ 460 and 575V
    0…1 1401-N62
    30 A, 5 Hp @ 200V
    30 A, 5…7.5 Hp @ 230V
    30 A, 10…15 Hp @ 460 and 575V
    1…2 1401-N63
    50 A, 5…10 Hp @ 200V
    50 A, 10 Hp @ 230V
    50 A, 20…25 Hp @ 460V
    50 A, 20…30 Hp @ 575V
    1…3 1401-N64
    100 A, 15…25 Hp @ 200 and 230V
    100 A, 30…50 Hp @ 460V
    100 A, 40…50 Hp @ 575V
    2…4 1401-N65
    150 A, 30 Hp @ 200V
    150 A, 30…40 Hp @ 230V
    150 A, 60…75 Hp @ 460V
    150 A, 75…100 Hp @ 575 V
    3…4 1401-N66
    250 A, 125 Hp @ 575V 5 1401-N68
    250 A, 50…60 Hp @ 200V
    250 A, 60…75 Hp @ 230V
    1401-N69
    Click to enlarge - 500Line-1_109-2 Auxiliary Contacts for Disconnect Switches   1495-N8
    One normally open (1 N.O.)
    Adapter kit may be required. ⋆ 
    Bolted — One normally open (1 N.O.)‡ 
    Unilock — One normally open (1 N.O.)‡ 
    0…5§ 
    4…5♣ 
    One normally closed (1 N.C.)
    Adapter kit may be required.⋆ 
    Bolted — One normally closed (1 N.C.)‡ 
    Unilock — One normally closed (1 N.C.)‡ 
    0…5 1495-N9
    Click to enlarge - 500Line-1_110-3 Unilock — One normally open (1 N.O.)‡  0…2 1495-N14
    Unilock — One normally closed (1 N.C.)‡  0…2 1495-N15
    HMCP Circuit Breaker Adapter Kits (for mounting 1 or 2 auxiliary contacts)
    400 A Frame‡ 
    5 1495-N16
    150 A Frame 3…4 1495-N21
    250 A Frame - Enclosure Type 1, 3R/4/12, 3R and 4/4X (stainless steel)
    250 A Frame - Enclosure Type 7 & 9 (bolted & Unilock) and 4/4X (non-metallic)
    4…5∆ 
    0…5♦ 
    1495-N22
    250 A Frame - Enclosure Type 1, 3R/4/12, 3R, and 4/4X (stainless steel) 4 1495-N23
    Unilock — 150 A Frame‡  3…4 1495-N21
    Unilock — 250 A Frame‡  4…5 1495-N22
      
    ⋆ Contact Ratings — NEMA B600 and NEMA P600.
    ‡ Not available on larger sizes 6…9.
    § For Bolted and 1 N.O.
    ♣ For Unilock 1 N.C.
    ∆ For Enclosure Type 1.
    ♦ For Enclosure Types 7 & 9.

    Pilot Device Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_111-1 Selector Switch Kits
    OFF-ON/HAND-OFF-AUTO⋆ ‡  1 (lift-off) 00…2 599-SSL
    599-SS2L
    HAND-OFF-AUTO 1, 3R/4/12 0…5 599-SS09HJ
    4, 4X (stainless steel and non-metallic) 599-SS09HS
    OFF-ON 1, 3R/4/12 599-SS09OJ
    4, 4X (stainless steel and non-metallic) 599-SS09OS
    FOR-OFF-REV 1, 3R/4/12 599-SS09RJ
    4, 4X (stainless steel and non-metallic) 599-SS09RS
    TEST-OFF-AUTO
    (spring return from TEST)
    1, 3R/4/12 599-SS09TJ
    4, 4X (stainless steel and non-metallic) 599-SS09TS
    FOR-OFF-REV (Unilock) 3R, 7 & 9 0…2 1481-N48
    OFF-ON (Unilock) 1481-N54
    HAND-OFF-AUTO (Unilock) 1481-N55
    OFF-ON (Unilock) 3…5 1481-N59
    HAND-OFF-AUTO (Unilock) 1481-N60
    FOR-OFF-REV (Unilock) 1481-N62
    Click to enlarge - 500Line-1_111-2 Push Button Kits
    START-STOP⋆ ‡  1 (lift-off) 00…2 599-PBL
    START-STOP 1, 3R/4/12 0…5 599-PB09SJ
    4, 4X (stainless steel and non-metallic) 599-PB09SS
    FOR-REV-STOP 1, 3R/4/12 599-PB09RJ
    4, 4X (stainless steel and non-metallic) 599-PB09RS
    HIGH-LOW-STOP 1, 3R/4/12 599-PB09WJ
    4, 4X (stainless steel and non-metallic) 599-PB09WS
    START-STOP (Unilock) 7 & 9 0…2 1481-N53
    3…5 1481-N58
    START-STOP (bolted) 0…9 Use
    800H-DPH16AAXX64
      
    ⋆ Must order mounting bracket (Cat. No. 599-BRL) separately.
    ‡ For Type 1, lift-off, non-combination starters only (Bulletins 500, 500L, 505, and 509).

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_112-1 Pilot Light Kits§ 
    120V
    1, 3R/4/12 0…5 599-PL09DJ
    120V 4, 4X (stainless steel and non-metallic) 599-PL09DS
    240V 1, 3R/4/12 599-PL09AJ
    240V 4, 4X (stainless steel and non-metallic) 599-PL09AS
    480V 1, 3R/4/12 599-PL09BJ
    480V 4, 4X (stainless steel and non-metallic) 599-PL09BS
    600V 1, 3R/4/12 599-PL09CJ
    600V 4, 4X (stainless steel and non-metallic) 599-PL09CS
    ON⋆ ‡ ∆  120V AC 1 (lift-off) 00…2 599-PLLD
    240V AC 599-PLLA
    Optional Pilot Light Lens Covers
    Red
    All 0…5 800T-N26R
    Green 800T-N26G
    Amber 800T-N26A
    Blue 800T-N26B
    Clear 800T-N26C
    White 800T-N26W
    ON (Unilock 120V) — Red‡ ♣  3R, 7 & 9
    (Unilock)
    0…5 1481-N56A120R
    ON (Unilock 120V) — Green‡ ♣  1481-N56A120G
    Click to enlarge - 500Line-1_112-2 Push-to-Test Pilot Light Kits§ 
    120V
    1, 3R/4/12 0…5 599-PT09DJ
    120V 4, 4X (stainless steel and non-metallic) 599-PT09DS
    240V 1, 3R/4/12 599-PT09AJ
    240V 4, 4X (stainless steel and non-metallic) 599-PT09AS
    480V 1, 3R/4/12 599-PT09BJ
    480V 4, 4X (stainless steel and non-metallic) 599-PT09BS
    600V 1, 3R/4/12 599-PT09CJ
    600V 4, 4X (stainless steel and non-metallic) 599-PT09CS
    Optional Push-to-Test
    Pilot Light Lens Covers

    Red
    All 0…5 800T-N40
    Green 800T-N41
    Amber 800T-N42
    Blue 800T-N43
    Clear 800T-N45
    White 800T-N44
      Mounting bracket‡  All lift-off pilot devices, Type 1 00…2 599-BRL
      
    ⋆ Must order mounting bracket (Cat. No. 599-BRL) separately.
    ‡ For Type 1, lift-off, non-combination starters only (Bulletins 500, 500L, 505, and 509).
    § Pilot light kits and push-to-test pilot light kits include one green and one red cover as standard.
    ♣ An adapter (Cat. No. 1481-N61) is required for each pilot light added to Size 3, 4, and 5 Unilock enclosures.
    ∆ Supplied with red lens only.
    Note:Bulletins 505 and 520 with two pilot lights are supplied in hinged enclosures, with or without control circuit transformers.

    Description Enclosure Type NEMA Size Cat. No.
      ON ‡  (Unilock) —
    Red Lens (120V)
    3R, 7 & 9
    (Unilock)
    0…5 1481-N56A120R
      ON ‡  (Unilock) —
    Green Lens (120V)
    1481-N56A120G
      Transformers for pilot lights
    240V, 60 Hz and 220V, 50 Hz⋆ 
    00…5 1481-NX1
    480V, 60 Hz and 440V, 50 Hz 1481-NX2
    600V, 60 Hz and 550V, 50 Hz 1481-NX3
    Click to enlarge - 500Line-1_113-1 Replacement Bulbs for all Pilot Lights
    120V coil voltage - incandescent
    Amber, green, red, or blue lens color
    800T-N169
    120V coil voltage - LED
    Amber lens color
    800T-N320A
    Green lens color 800T-N320G
    Red lens color 800T-N320R
    Blue lens color 800T-N320B
    240/480/600V coil voltage - incandescent
    Amber, green, red, or blue lens color
    800T-N65
    240/480/600V coil voltage - LED
    Amber lens color
    800T-N318A
    Green lens color 800T-N318G
    Red lens color 800T-N318R
    Blue lens color 800T-N318B
      Additional Pilot Devices
    Additional pilot devices
    1, 3R/4/12 0…9 Use Bulletin 800T devices
    (See Bulletin 800T/800H 30.5 mm Push Buttons)
    Additional pilot devices 4/4X, 4X 0…9 Use Bulletin 800H
    Type 4X devices
    (See Bulletin 800T/800H 30.5 mm Push Buttons)
    Additional pilot devices (bolted) 3R, 7 & 9 0…9 Use Bulletin 800H
    Type 7 & 9 devices
    (See Bulletin 800H/Hazardous Location Push Buttons)
      
    ⋆ When the control voltage is other than 120V, 60 Hz or 110V, 50 Hz it is necessary to also use one of the following transformers.
    ‡ An adaptor (Cat. No. 1481-N61) is required for each pilot light added to size 3, 4, and 5 Unilock enclosures.

    Enclosure Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_114-2 Non-metallic Conduit Connectors
    1/2 in. (12.7 mm)
    4, 4X (stainless steel and non-metallic) 0…1 1490-N1
    3/4 in. (19 mm) 1490-N9
    1 in. (24.5 mm) 1490-N10
    1-1/4 in. (31.75 mm) 2 1490-N11
    1-1/2 in. (38.1 mm) 3 1490-N5
    2 in. (50.8 mm) 4 1490-N6
    2-1/2 in. (63.5 mm) 1490-N7
    3 in. (76.2 mm) 5 1490-N8
    Click to enlarge - 500Line-1_114-3 Grounding Adapters
    1/2 in. (12.7 mm), #14…10 AWG
    4, 4X (stainless steel and non-metallic)‡  0…1 1490-N19
    3/4 in. (19 mm), #14…8 AWG 1490-N20
    1 in. (24.5 mm), #14…8 AWG 1490-N21
    1-1/4 in. (31.75 mm), #14…4 AWG 2 1490-N22
    1-1/2 in. (38.1 mm), #8…1/0 AWG 3 1490-N23
    2 in. (50.8 mm), #8…1/0 AWG 4 1490-N24
    2-1/2 in. (63.5 mm), #6…2/0 AWG 1490-N25
    3 in. (76.2 mm), #6…4/0 AWG 5 1490-N26
    Click to enlarge - 500Line-1_114-4 Handle Kits with Universal Link for
    Switch and Breaker

    Painted Metal
    5-1/2 in. base
    1, 3R, 3R/4/12⋆  0…4 1494F-M1
    Painted Metal
    7-1/2 in. base
    5 1494F-M2
    Stainless Steel
    5-1/2 in. base
    4/4X (stainless steel) 0…4 1494F-S1
    Stainless Steel
    7-1/2 in. base
    5 1494F-S2
    Nonmetallic Handle
    5-1/2 in. base
    1, 3R, 3R/4/12, 4/4X (non-metallic) 0…4 1494F-P1
    Click to enlarge - 500Line-1_114-5 Hole Plugs
    30.5 mm hole plug for pilot devices
    All 0…5 800T-N1
    Enclosure Hole Plugs 598-N1
      
    ⋆ For combination starters only.
    ‡ Bulletin 1490 grounding adapters are available for use with these conduit hubs. These bushings provide a convenient method of connecting a ground wire to the conduit system. See conduit connector (hub) above proper size.

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_115-1 Door Safety Hardware Kits
    Enclosure Size (H x W x D)

    27 x 10 x 8.2 in.
    3R/4/12‡  0…2 1494F-V1
    30 x 20 x 9.7 in. 0…4 1494F-V2
    50 x 22 x 11.1 in. 3…4 1494F-V3
    56 x 30 x 14 in. 5 1494F-V4
      Breather
    Bulletin 505, 507, 509, and 513 — Unilock and bolted
    Class I, Groups C and D
    Class II, Groups E, F and G∆ § 
    0…5 1401-N1
    Drain
    Bulletin 505, 507, 509, and 513 — Unilock and bolted
    Class I, Groups C and D
    Class II, Groups E, F and G∆ § 
    1401-N2
    Breather Drain Combination♣ 
    Bulletin 505, 507, 509, and 513 — Unilock and bolted
    Class I, Groups C and D
    Class II, Groups E, F and G∆ § 
    1401-N3
    Click to enlarge - 1_102 Ground Lug Kits 0…2 599-GR1
    3…5 599-GR2
    6…7 599-GR3
      

    Description of Accessory Kit Size 0…2 Size 3 Size 4 Size 5 Size 6…9
    Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
    Reset Buttons (Each Kit Contains One Reset)          
    Type 1, 3R/12
    Bulletin 506…507 — One Kit Required Per Starter
    Bulletin 512…513 — One Kit Required Per Starter
    Bulletin 522…523 — Two Kits Required Per Starter
    1493-N21 1493-N21 1493-N31♠ 
    1493-N21♦ 
    Type 4/4X 1493-N32
    Pneumatic Timer Mounting Plate Adapter
    (For Mtg. Bulletin 849A Timer)
        Bulletin 509 and 513 — Unilock∆ 
    1401-N4
      
    ‡ Converts combination starter enclosure F to enclosure code D or J with door safety hardware.
    § Standard on bolted Type 3R, 7 & 9.
    ♣ The breather-drain combination can be in enclosure top as a breather or bottom as a drain. Specify (2) when both functions are required.
    ∆ Unilock suitable for Types 7 & 9 or Types 3R, 7 & 9 with the addition of a drain or a breather and drain.
    ♦ For Bulletins 512…513 only.
    ♠ Also use for NEMA sizes 0…2 lift-off enclosure.

    System Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_116-1 Power Monitor Kit⋆ ‡ 
    3-phase, 240V AC —
    (Time Mark Model A258)
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 599-PM1
    3-phase, 480V AC —
    (Time Mark Model A258B)
    599-PM2
    Click to enlarge - 500Line-1_116-2 Terminal Block⋆ 
    Panel Mount (6 point)§ 
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 1492-HC6
    Click to enlarge - 500Line-1_116-3 Timing Relays⋆ 
    120V AC, ON-Delay — 8-pin socket
    (Cat. No. 700-HN125) required
    0.1…10 s
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HT12AU120
    120V AC, ON-Delay — 8-pin socket
    (Cat. No. 700-HN125) required
    1.0…180 s
    700-HT12BU120
    120V AC, OFF-Delay — 11-pin socket
    (Cat. No. 700-HN126) required
    0.1…10 s
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HT22AU120
    120V AC, OFF-Delay — 11-pin socket
    (Cat. No. 700-HN126) required
    1.0…180 s
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HT22BU120
    Click to enlarge - 500Line-1_116-4 Control Relays⋆ 
    DPDT
    2-pole
    2 Form C
    Single AgNi Contact
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HA32A1
    3PDT
    3-pole
    3 Form C
    Single AgNi Contact
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HA33A1
    Click to enlarge - 500Line-1_116-5 Relay Sockets⋆ 
    8-pin socket
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HN125
    11-pin socket 0…7 700-HN126
      
    ⋆ For combination starters only.
    ‡ 3-phase power monitor kit includes the time mark phase monitor and socket.
    § Up to two 6-point terminal blocks may be added to each combination starter.

    Specifications

    Electrical Ratings

    NEMA
    Size
    Load
    Voltage
    [V]
    Continuous
    Current
    Rating
    [A]
    Service
    Limit
    Current
    Rating
    [A]⋆ 
    Maximum Hp Rating
    (Non-plugging and non-jogging duty)
    Maximum Hp Rating
    (Plugging and jogging duty)‡ 
    Transformer Primary
    Switching kVa Rating
    (Inrush Current
    £ 20 times
    Continuous
    Current)
    Transformer Primary
    Switching kVa Rating
    (Inrush Current = 20
    to 40 times
    Continuous Current)
    Capacitor
    Switching
    kVAR§ 
    Maximum
    Circuit
    Closing
    Inrush
    Current
    [A] Peak
    Including
    Offset
    1Æ 3Æ 1Æ 3Æ 1Æ 3Æ 1Æ 3Æ 3Æ 3Æ
    00 115
    200
    230
    380
    460
    575
    9 11 1/3

    1



    1-1/2
    1-1/2
    1-1/2
    2
    2
    1/4

    1/2



    1
    1
    1
    1-1/2
    1-1/2

























    87
    0 115
    200
    230
    380
    460
    575
    18 21 1

    2



    3
    3
    5
    5
    5
    1/2

    1



    1-1/2
    1-1/2
    1-1/2
    2
    2
    0.6

    1.2

    2.4
    3

    1.8
    2.1

    4.2
    5.2
    0.3

    0.6

    1.2
    1.5

    0.9
    1

    2.1
    2.6





    140
    1 115
    200
    230
    380
    460
    575
    27 32 2

    3



    7-1/2
    7-1/2
    10
    10
    10
    1

    2



    3
    3
    5
    5
    5
    1.2

    2.4

    4.9
    6.2

    3.6
    4.3

    8.5
    11
    0.6

    1.2

    2.5
    3.1

    1.8
    2.1

    4.3
    5.3


    6

    13.5
    17
    288
    1P 115
    230
    36 42 3
    5

    1-1/2
    3







    2 115
    200
    230
    380
    460
    575
    45 52 3

    7-1/2



    10
    15
    25
    25
    25
    2

    5



    7-1/2
    10
    15
    15
    15
    2.1

    4.1

    8.3
    10

    6.3
    7.2

    14
    18
    1

    2.1

    4.2
    5.2

    3.1
    3.6

    7.2
    8.9


    12

    25
    31
    483
    3 115
    200
    230
    380
    460
    575
    90 104 7-1/2

    15



    25
    30
    50
    50
    50
    7-1/2

    15



    15
    20
    30
    30
    30
    4.1

    8.1

    16
    20

    12
    14

    28
    35
    2

    4.1

    8.1
    10

    6.1
    7.0

    14
    18


    27

    53
    67
    947
    4 115
    200
    230
    380
    460
    575
    135 156





    40
    50
    75
    100
    100






    25
    30
    50
    60
    60
    6.8

    14

    27
    34

    20
    23

    47
    59
    3.4

    6.8

    14
    17

    10
    12

    23
    29


    40

    80
    100
    1581
    5 115
    200
    230
    380
    460
    575
    270 311





    75
    100
    150
    200
    200






    60
    75
    125
    150
    150
    14

    27

    54
    68

    41
    47

    94
    117
    6.8

    14

    27
    34

    20
    24

    47
    59


    80

    160
    200
    3163
    6 115
    200
    230
    380
    460
    575
    540 621





    150
    200
    300
    400
    400






    125
    150
    250
    300
    300
    27

    54

    108
    135

    81
    94

    188
    234
    14

    27

    54
    68

    41
    47

    94
    117


    160

    320
    400
    6326
    7 230
    460
    575
    810 932

    300
    600
    600












    240
    480
    600
    9470
    8 230
    460
    575
    1215 1400

    450
    900
    900












    360
    720
    900
    14205
    9 230
    460
    575
    2250 2590

    800
    1600
    1600












    665
    1325
    1670
    25380
      
    ⋆ Service-Limit Current Ratings — The service-limit current ratings shown represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. At service-limit current ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or the trip current of other motor protective devices used shall not exceed the service-limit current rating of the controller.
    ‡ Plugging or Jogging Service — The listed horsepower ratings are recommended for those applications requiring repeated interruption of stalled motor current encountered in rapid motor reversal in excess of five openings or closings per minute and shall not be more than ten in a ten minute period.
    § If maximum available current (at capacitor terminals) is greater than 3000 A, please contact your local Rockwell Automation sales office, Allen-Bradley distributor, or NEMA ICS-2 Standard.

    Mechanical Ratings

    NEMA
    Size
    Mechanical Life
    (Millions of Operations)
    Maximum Number of
    Auxiliary Contacts
    Operating Time [ms]
    Pick-up (Average) Drop-out (Average)
    00 10 5 20 16
    0 10 8 21 16
    1 10 8 22 14
    1P 10 8 22 14
    2 10 8 27 13
    3 5 8 37 20
    4 5 8 27 20
    5 5 8 25 18
    6 5 4 25…79 10…22
    7 8 88 40
    8 8 88 45
    9 8 118 84
      

    Construction

    NEMA
    Size
    Wire Size for
    Power Terminals
    Required Torque on
    Power Terminal Wire
    Clamps and Pressure
    Connectors or Lugs
    Type of Power Terminal Contact Material Requirements
    for Sizing of Wire
    Power
    Contacts
    Auxiliary
    Contacts
    00 #16…10 AWG 9 lb•in Pressure terminals Silver alloy Silver All wire rated 167 °F
    (75 °C) or higher must
    be sized per the local
    Electrical Code for
    167°F (75 °C) wire.
    0 #14…10 AWG 20 lb•in Saddle or wire clamps
    1 #14…8 AWG 20 lb•in
    2 #14…4 AWG 45 lb•in Pressure terminals
    3 #8…1/0 AWG 150 lb•in
    4 #6…4/0 AWG 275 lb•in
    5 #4 AWG…500 MCM 375 lb•in
    6 Lugs sold separately.
    See Contactor Accessories .
    7
    8
    9 Direct bus connections only.
      

    Environmental

    NEMA
    Size
    Operating Position Operating Temperature Range Altitude Corrosion-Resistance
    00 Horizontal Starters with eutectic alloy
    Overload relay
    –13…+149 °F
    (–25…+65 °C)

    Starters with SMP
    Overload relay
    –13…+131 °F
    (–25…+55 °C)

    (provided condensation
    is prevented)
    10 000 feet before derating All metal parts are treated for
    corrosion-resistance
    0 Vertical
    1
    1P
    2
    3
    4
    5
    6 Horizontal
    7 Vertical
    8
    9
      

    Short Circuit Rating

    Combination contactors and starters with disconnect switch: Bulletin 502, 506, 512, 522E, 522F, 522G, and 1232X

    Combination Contactors and Starters with Disconnect Switch: Bulletin 502, 506, 512, 522E, 522F, 522G, and 1232X
    NEMA Size Fuse Type Available Short Circuit Amperes RMS Symmetrical [A] Maximum Voltage [V]
    0…3 H, K 5000 600
    4…5 H, K 10 000
    0…5 J, R 100 000
    6 L 18 000
    7 L 18 000
    Combination Lighting Contactors with Disconnect Switch: Bulletin 502L
    Lighting Contactor Rating [A] Fuse Type Available Short Circuit Amperes RMS Symmetrical [A] Maximum Voltage [V]
    20…100 H, K 5000 600
    200…300 H, K 10 000
    20…300 J, R 100 000
    Combination Contactors and Starters with Circuit Breaker: Bulletin 503, 507, 513, 523E, 523F, 523G, and 1233X⋆ 
    Enclosure Type NEMA Size Available Short Circuit Amperes RMS Symmetrical [A] Maximum Voltage [V]
    1, 3R, 3R/4/12, 4/4X (stainless) 0…5 65 000 480
    Unilock 3R, 7, & 9 0…5 65 000
    Bolted 3R, 7, & 9 0…2 65 000
    1, 3R, 3R/4/12, 4/4X (stainless) 0…5 25 000 600
    Unilock 3R, 7, & 9 0…3 5000
    Unilock 3R, 7, & 9 4…5 10 000
    Bolted 3R, 7, & 9 0…2 5000
    3R, 3R/4/12 6…7 10 000
    Combination Lighting Contactors with Circuit Breaker: Bulletin 503L⋆ 
    Enclosure Type Lighting Contactor Rating [A] Available Short Circuit Amperes RMS Symmetrical [A] Maximum Voltage [V]
    1, 3R, 3R/4/12, 4/4X (stainless) 20…300 65 000 480
    Unilock 3R, 7, & 9 20…300 65 000
    Bolted 3R, 7, & 9 20…300 65 000
    1, 3R, 3R/4/12, 4/4X (stainless) 20…300 25 000 600
    Unilock 3R, 7, & 9 20…100 5000
    Unilock 3R, 7, & 9 20…300 10 000
    Bolted 3R, 7, & 9 20…300 5000
        
    ⋆ For the most up-to-date SCCRs, please see the on-line Industrial Controls catalog at www.ab.com/catalogs.

    Combination Contactors and Starters with Disconnect Switch: Bulletin 502, 506, 512, 522E, 522F, 522G, and 1232X
    NEMA Size Fuse Type Available Short Circuit Amperes RMS Symmetrical [A] Maximum Voltage [V]
    0…3 H, K 5000 600
    4…5 H, K 10 000
    0…5 J, R 100 000
    6 L 18 000
    7 L 18 000
        

    AC Coil Data

    NEMA Size Operating Volt Amperes Burden [VA] Heat Dissipation [W] Coil Operating Limits
    60 Hz Coils
    Inrush Sealed
    00 70 8 2.7 85…110%
    0 192 29 5.9
    1 & 1P 192 29 5.9
    2 (2…3 poles) 240 29 5.9
    2 (4…5 poles) 315 38 5.9
    3 (2…3 poles) 660 45 10
    3 (4…5 poles) 840 58 10
    4 (2…3 poles) 1225 69 14.8
    4 (4…5 poles) 1490 96 14.8
    5 (Series L) 1490 96 19.8
    6⋆  4860 254 65.7
    6 (Interposing relay) 52.44 3.96
    7‡  Economized DC Coil
    7 (Interposing relay) 74.40 9.84
    8§  Economized DC Coil
    8 (Interposing relay) 74.40 9.84
    9♣  Economized DC Coil
    9 (Interposing relay) 144 19.20
      
    ⋆ This rating is for the size 6 contactor coil only. All starters are shipped with an interposing relay as standard.
    ‡ Size 7 starters are shipped with a 250 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil.
    § Size 8 starters are shipped with a 350 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil.
    ♣ Size 9 starters are shipped with a 750 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil.

    Auxiliary Contacts (NEMA A600 and P300) — Bulletin 595, 596

    Maximum AC Contact Rating Per Pole
    AC Rating
    Designation
    Maximum Voltage
    60 or 50 Hz
    [A] Continuous
    Carrying Current
    [A]
    [VA]
    Make Break Make Break
    A600 120 60 6 10 7200 720
    240 30 3 10 7200 720
    480 15 1.5 10 7200 720
    600 12 1.2 10 7200 720
    Maximum DC Contact Rating Per Pole for 595, 596 Auxiliary Contacts (Maximum Continuous Carrying Current is 5 A)
    DC Rating
    Designation
    125V DC 250V DC 600V DC
    P300 0.55 A 0.55 A
    (Requires 2 Contacts in Series)
    1.1 A
    (Requires 2 Contacts in Series)
      

    Load-Life Curves

    Bulletin 500 Line contactors and starters are designed to provide superior performance in a variety of applications. These load-life curves are based on Rockwell Automation tests according to the requirements defined in IEC 947-4. Actual contact life may vary based on the application, duty cycle, and environmental conditions from that indicated by the curves.
    To find the contactor’s estimated electrical life, follow these guidelines:



    Contact Life for Mixed Utilization Categories AC3 and AC4

    In many applications, the utilization category cannot be defined as either purely AC3 or AC4. In those applications, the electrical life of the contactor can be estimated from the following equation:

    Click to enlarge - ContactLife_AC3_AC4_equation


    Where:

    Lmixed = Approximate contact life for a mixed AC3/AC4 utilization category application

    LAC3 = Approximate contact life in operations for AC3 utilization category (from AC3 life-load curves below)

    LAC4 = Approximate contact life in operations for AC4 utilization category (from AC4 life-load curves below)

    PAC4 = Percentage of AC4 operations


    Utilization Categories

    Category Typical Duty

    AC3 Starting of squirrel cage motors and switching off only after the motor is up to speed.

    AC4 Starting of squirrel cage motors with inching and plugging duty.


    Bulletin 500 Load/ Life Curves — AC3 and AC4

    Click to enlarge - 500Line-1_124-1


    Click to enlarge - 500Line-1_124-2

    Full Load Motor Currents

    3-Phase Motor Currents

    Full Load Currents of 3-Phase, 60 Hertz AC Induction Motors

    The full load currents listed below are “average values” for horsepower rated motors of several manufacturers at the more common rated voltages and speeds. These “average values”, along with the similar values listed in the U. S. National Electrical Code (NEC), should be used only as a guide for selecting suitable components for the Motor Branch Circuit. The rated full load current, shown on the motor nameplate, may vary considerably from the listed value depending on the specific motor design.

    ATTENTION: The motor nameplate full load current should always be used in determining the rating of the devices used for Motor Running Overcurrent Protection.

    HP RPM⋆  Full Load Current [A]
    208V 240V 480V 600V 2200V 4000V
    1/4 3600
    1800
    1200
    900
    1.20
    1.39
    1.62
    1.04
    1.20
    1.40
    0.52
    0.60
    0.70
    0.42
    0.48
    0.56






    1/3 3600
    1800
    1200
    900
    1.48
    1.69
    1.89
    1.28
    1.46
    1.64
    0.64
    0.73
    0.82
    0.51
    0.58
    0.66






    1/2 3600
    1800
    1200
    900
    2.08
    2.54
    2.89
    1.80
    2.20
    2.50
    0.90
    1.10
    1.25
    0.72
    0.88
    1.00






    3/4 3600
    1800
    1200
    900
    2.89
    3.47
    3.81
    2.50
    3.00
    3.30
    1.25
    1.50
    1.65
    1.00
    1.20
    1.32






    1 3600
    1800
    1200
    900
    3.51
    4.25
    4.60
    3.04
    3.68
    3.98
    1.52
    1.84
    1.99
    1.22
    1.47
    1.59






    1-1/2 3600
    1800
    1200
    900
    5.04
    5.80
    6.49
    4.36
    5.02
    5.62
    2.18
    2.51
    2.81
    1.74
    2.01
    2.25






    2 3600
    1800
    1200
    900
    6.51
    7.18
    8.20
    5.64
    6.22
    7.10
    2.82
    3.11
    3.55
    2.26
    2.49
    2.84






    3 3600
    1800
    1200
    900
    9.24
    10.4
    11.6
    8.00
    9.04
    10.1
    4.00
    4.52
    5.04
    3.20
    3.62
    4.03






    5 3600
    1800
    1200
    900
    15.7
    15.9
    18.6
    13.6
    13.8
    16.1
    6.80
    6.88
    8.07
    5.44
    5.50
    6.46






    7-1/2 3600
    1800
    1200
    900
    22.1
    25.0
    26.6
    19.1
    21.7
    23.1
    9.57
    10.8
    11.5
    7.66
    8.66
    9.22






    10 3600
    1800
    1200
    900
    29.7
    31.5
    32.9
    25.7
    27.3
    28.4
    12.9
    13.7
    14.2
    10.3
    10.9
    11.4






    15 3600
    1800
    1200
    900
    600
    43.0
    46.7
    49.1

    37.2
    40.4
    42.5

    18.6
    20.2
    21.3

    14.9
    16.2
    17.0









    20 3600
    1800
    1200
    900
    600
    59.2
    59.6
    61.7

    51.3
    51.6
    53.4

    25.6
    25.8
    26.7

    20.5
    20.6
    21.4

    5.2
    5.3
    5.4
    5.8
    6.4
    2.9
    3.0
    3.1
    3.2
    3.5
    25 3600
    1800
    1200
    900
    600
    70.9
    74.7
    76.0

    61.4
    64.7
    65.8

    30.7
    32.3
    32.9

    24.6
    25.9
    26.3

    6.3
    6.5
    6.7
    6.9
    8.1
    3.4
    3.6
    3.7
    3.8
    4.4
      
    ⋆ Synchronous speed nameplate is usually less due to slip.

    HP RPM⋆  Full Load Current [A]
    208V 240V 480V 600V 2200V 4000V
    50 3600
    1800
    1200
    900
    600
    141
    144
    147

    122
    125
    127

    61.2
    62.3
    63.4

    49.0
    49.8
    50.7


    12.3
    12.4
    13.1
    14.2

    6.8
    6.8
    7.2
    7.8
    60 3600
    1800
    1200
    900
    600
    165
    172
    173

    143
    149
    150

    71.6
    74.3
    74.9

    57.3
    59.4
    59.9


    14.6
    14.9
    15.4
    16.7

    8.0
    8.2
    8.5
    9.2
    75 3600
    1800
    1200
    900
    600
    204
    211
    215

    177
    183
    186

    88.5
    91.4
    93.1

    70.8
    73.1
    74.5


    18.0
    18.2
    19.0
    21.0

    9.9
    10.0
    10.5
    11.6
    100 3600
    1800
    1200
    900
    600
    450
    267
    276
    281


    231
    239
    243


    116
    119
    122


    92.6
    95.5
    97.2



    23.6
    24.2
    24.8
    26.4
    29.8

    13.0
    13.3
    13.6
    14.5
    16.4
    125 3600
    1800
    1200
    900
    720
    600
    450
    333
    340
    347



    288
    294
    300



    144
    147
    150



    115
    118
    120




    29.2
    29.9
    30.9
    31.3
    32.8
    36.0

    16.1
    16.4
    17.0
    17.2
    18.0
    19.8
    150 3600
    1800
    1200
    900
    720
    600
    450
    397
    404
    414



    344
    350
    358



    172
    175
    179



    138
    140
    143




    34.8
    35.5
    37.0
    37.0
    38.8
    42.0

    19.1
    19.5
    20.4
    20.4
    21.3
    23.1
    200 3600
    1800
    1200
    900
    720
    600
    450
    524
    531
    538



    454
    460
    466



    227
    230
    233



    182
    184
    186




    46.7
    47.0
    49.4
    49.0
    50.9
    53.7

    25.7
    25.9
    27.2
    27.0
    28.0
    29.5
    250 3600
    1800
    1200
    900
    720
    600
    450
    360
    642
    658
    682




    556
    570
    590




    278
    285
    295




    222
    228
    236





    57.5
    58.5
    61.5
    61.5
    61.0
    65.3
    70.0

    31.6
    32.2
    33.8
    33.8
    33.6
    35.9
    38.5
    300 3600
    1800
    1200
    900
    600
    450
    360
    774
    790
    804



    670
    684
    696



    335
    342
    348



    268
    274
    278




    69.0
    70.0
    73.5
    72.3
    76.0
    82.8

    38.0
    38.5
    40.4
    39.8
    41.8
    45.5
    350 3600
    1800
    1200


    748
    762
    774
    374
    381
    387
    299
    305
    310




    400 3600
    1800
    1200


    874
    892
    902
    437
    446
    451
    350
    357
    361




    450 3600
    1800
    1200


    972
    992
    1004
    486
    496
    502
    389
    397
    402




    500 3600
    1800
    1200


    1074
    1096
    1108
    537
    548
    554
    430
    438
    443




      

    Approximate Dimensions

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

    Open Type without Enclosure for Bulletin 500 and 500F Contactors — NEMA sizes 0…4

    Click to enlarge - 500Line-1_127-1    Click to enlarge - 500Line-1_127-2a

    NEMA
    Size
    Number of
    Switching Poles
    Dimensions in Inches (Millimeters) Approximate
    Shipping
    Weight
    [lb (kg)]
    A
    Width
    B
    Height
    C
    Depth
    D E
    0…1 2…3 3-9/16
    (90.5)
    7-5/8
    (193)
    4-15/32
    (113)
    7-1/16
    (180)
    2-3/4
    (70)
    3
    (1.4)
    4 4-3/8
    (111)
    3-1/2
    (1.6)
    5 4-15/16
    (125)
    4-3/4
    (2.2)
    2 2…3 3-15/16
    (100)
    9-25/32
    (248)
    4-23/32
    (120)
    9-1/4
    (235)
    3-5/32
    (80)
    4
    (1.8)
    4 4-31/32
    (126)
    4-3/4
    (2.2)
    5 5-1/2
    (140)
    6-1/4
    (2.8)
    3 2…3 6-1/8
    (155.5)
    10-3/64
    (255)
    6-19/32
    (167.4)
    8-21/32
    (220)
    5-33/64
    (140)
    14.5
    (6.5)
    4 7-15/16
    (201.6)
    16
    (7.25)
    5 8-13/16
    (223.8)
    18
    (8)
    4 2…3 7
    (178)
    12-11/64
    (309)‡ 
    7-13/16
    (198.4)
    9-27/32
    (250)
    6-5/16
    (160)
    22
    (10)
    4 9-1/16
    (230.2)
    25.5
    (11.5)
    5 10-7/16
    (265.1)
    28.5
    (13)
      
    ‡ For Feed-Through Wiring this dimension is 11-11/16 in. (297 mm).

    Open Type without Enclosure for Bulletin 500FL, 500L, and 500LP and for NEMA sizes 00, 5…9 for Bulletin 500 and 500F Contactors

    Click to enlarge - 500Line-1_127-1    Click to enlarge - 500Line-1_127-2

    Note: Top mounting hole on Size 00 is 1/4 in. (6.35 mm) to the left of centerline on Open Type. Mounting screws: 3…#10 for sizes 0…2, 1/4…#20, or 5/16…#18 for sizes 3…5.

    NEMA
    Size
    Number of
    Switching Poles
    Dimensions in Inches (Millimeters) Approximate
    Shipping
    Weight
    [lb (kg)]
    Bulletin 500
    500F-500FL
    Bulletin
    500L-500LP
    A
    Width
    B
    Height
    C
    Depth
    D E
    00
    5/10A
    1-2-3 2…3 1-25/32
    (45)
    3-3/16
    (81)
    3-11/64
    (80.5)
    2-23/64
    (60)
    1-25/64
    (35)
    1
    (0.45)
    0…1
    15/20A
    30A
    2…3 2…3 3-9/16
    (90.5)
    6
    (152)⋆ 
    4-15/32
    (113)
    5-1/2
    (140)
    2-3/4
    (70)
    3
    (1.4)
    4 4-3/8
    (111)
    3-1/2
    (1.6)
    5 4 4-15/16
    (125)
    4-3/4
    (2.2)
    2
    60A
    2…3 2…3 3-15/16
    (100)
    6-27/32
    (173)⋆ 
    4-23/32
    (120)
    6-5/16
    (160)
    3-5/32
    (80)
    4
    (1.8)
    4 4-31/32
    (126)
    4-3/4
    (2.2)
    5 4 5-1/2
    (140)
    6-1/4
    (2.8)
    3
    100A
    2…3 2…3 6-1/8
    (155.5)
    10-3/64
    (255)
    6-19/32
    (167.4)
    8-21/32
    (220)
    5-33/64
    (140)
    14.5
    (6.5)
    4 7-15/16
    (201.6)
    16
    (7.25)
    5 4 8-13/16
    (223.8)
    18
    (8)
    4
    200A
    2…3 2…3 7
    (178)
    12-11/64
    (309)‡ 
    7-13/16
    (198.4)
    9-27/32
    (250)
    6-5/16
    (160)
    22
    (10)
    4 9-1/16
    (230.2)
    25.5
    (11.5)
    5 4 10-7/16
    (265.1)
    28.5
    (13)
    5
    300A
    2…3 2…3 7
    (178)
    13-25/64
    (340)§ 
    8-17/32
    (217)
    9-27/32
    (250)
    6-5/16
    (160)
    24
    (10.9)
      
    ⋆ For Feed-Through Wiring this dimension is 6-15/16 in. (176 mm).
    ‡ For Feed-Through Wiring this dimension is 11-11/16 in. (297 mm).
    § For Feed-Through Wiring this dimension is 12-37/64 in. (320 mm).

    Open Type without Enclosure for Bulletin 505 Full Voltage Reversing Starters with Eutectic Alloy Overload Relay

    Click to enlarge - 500Line-1_128-1


    NEMA
    Size
    Style Dimensions in Inches (Millimeters) Approx.
    Shipping
    Weight
    [lb (kg)]
    A
    Width
    B
    Height
    C
    Relay
    Reset Depth
    D E F G
    Depth
    00 With
    Eutectic
    Alloy
    Overload
    Protection
    4-7/8
    (124)
    6-9/16
    (167)
    3-27/32
    (98)
    6-1/64
    (153)
    4-3/8
    (111)
    4
    (1.8)
    0…1 8
    (203)
    9-5/32
    (233)
    4-11/16
    (119)
    8-21/32
    (220)
    7-3/32
    (180)
    4-5/8
    (117)
    10
    (4.5)
    2 9-1/16
    (230)
    10-11/32
    (263)
    4-11/16
    (119)
    9-27/32
    (250)
    7-7/8
    (200)
    4-29/32
    (125)
    12-3/4
    (5.8)
    3 12-7/8
    (327)
    12-29/64
    (316)
    6-21/64
    (161)
    9-27/32
    (250)
    11-13/16
    (300)
    11-13/16
    (300)
    6-55/64
    (174)
    34
    (15.5)
    4 14-27/32
    (377)
    14-5/8
    (371)
    6-23/32
    (171)
    11-13/16
    (300)
    13-25/32
    (350)
    13-25/32
    (350)
    8-5/64
    (205)
    52
    (24)
    5 14-27/32
    (377)
    17-55/64
    (453)
    8-35/64
    (217)
    16-15/16
    (430)
    13-25/32
    (350)
    13-25/32
    (350)
    8-13/16
    (224)
    65
    (29.5)
    6 23-13/32
    (594.5)
    25-5/64
    (637)
    10-9/16
    (268.5)
    11-27/64
    (290)
    7 31-1/2
    (800)
    32-13/16
    (833.4)
    12-9/32
    (311.9)
    8 35-1/4
    (896)
    36-7/8
    (937)
    12-9/32
    (311.9)
    9 For dimensions, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
    00 Without
    Overload
    Protection
    4-7/8
    (124)
    4-5/16
    (110)
    2-3/16
    (55.6)
    3-3/4
    (95.3)
    4-3/8
    (111)
    2-3/4
    (1.2)
    0…1 8
    (203)
    7-19/32
    (193)
    7-3/32
    (180)
    7-3/32
    (180)
    4-5/8
    (117)
    8-3/4
    (4)
    2 9-1/16
    (230)
    8-3/8
    (213)
    7-7/8
    (200)
    7-7/8
    (200)
    4-29/32
    (125)
    11
    (5)
    3 12-7/8
    (327)
    10-21/32
    (271)
    9-27/32
    (250)
    11-13/16
    (300)
    11-13/16
    (300)
    6-55/64
    (174)
    30
    (13.5)
    4 14-27/32
    (377)
    12-23/32
    (323)
    11-13/16
    (300)
    13-25/32
    (350)
    13-25/32
    (350)
    8-5/64
    (205)
    47
    (21.3)
    5 14-27/32
    (377)
    12-23/32
    (323)
    11-13/16
    (300)
    13-25/32
    (350)
    13-25/32
    (350)
    8-13/16
    (224)
    47
    (21.3)
    6 23-13/32
    (594.5)
    17-1/16
    (433)
      11-27/64
    (290)
    7 31-1/2
    (800)
    32-13/16
    (833.4)
      11-11/32
    (288.1)
    8 35-1/4
    (896)
    36-7/8
    (937)
      11-13/16
    (300)
    9 For dimensions, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
      
    ⋆ Sizes 00…2 only.
    ‡ Sizes 3…5 only.

    Open Type without Enclosure for Bulletin 505V Full Voltage Reversing Starters with Solid State Overload Relay

    Click to enlarge - 500Line-1_131-1


    NEMA
    Size
    Overload
    Relay
    Dimensions in Inches (Millimeters) Approx. Shipping
    Weight
    [lb (kg)]
    A
    Width
    B
    Height
    C
    Depth
    D E F
    Relay Reset
    Depth
    G⋆ 
    0…1 E1 Plus
    Solid-State
    5-11/16
    (144)
    14-11/16
    (373)
    4-31/32
    (126)
    13-25/32
    (350)
    4-5/16
    (109)
    5
    (127)
    1/16
    (1.6)
    Size 0: 11.5 (5.2)
    Size 1: 12.2 (5.5)
    5-11/16
    (144)
    16-27/32
    (428)
    4-31/32
    (126)
    13-25/32
    (350)
    4-11/32
    (110)
    5-9/32
    (134)
    1/16
    (1.6)
    2 E1 Plus
    Solid-State
    6-1/8
    (156)
    17-1/16
    (434)
    5-7/32
    (133)
    15-3/4
    (400)
    4-23/32
    (120)
    5
    (127)
    1/4
    (6.4)
    14.5 (6.6)
    6-1/8
    (156)
    18-7/8
    (479)
    5-7/32
    (133)
    15-3/4
    (400)
    4-23/32
    (120)
    5-9/32
    (134)
    1/4
    (6.4)
    3 E1 Plus
    Solid-State
    7-17/32
    (192)
    25-1/8
    (639)
    7-19/32
    (193)
    21-21/32
    (550)
    5-29/32
    (150)
    7-1/16
    (179)
    1-3/32
    (28)
    57.4 (26.0)
    7-17/32
    (192)
    27-13/32
    (696)
    7-19/32
    (193)
    21-21/32
    (550)
    5-29/32
    (150)
    7-5/32
    (182)
    1-3/32
    (28)
    4 E1 Plus
    Solid-State
    8-5/32
    (208)
    29-3/32
    (739)
    8-13/16
    (224)
    25-19/32
    (650)
    6-23/32
    (171)
    7-15/32
    (190)
    2
    (51)
    86.0 (39.0)
    8-5/32
    (208)
    29-3/32
    (739)
    8-13/16
    (224)
    25-19/32
    (650)
    6-23/32
    (171)
    8-11/16
    (221)
    2-5/32
    (55)
    5 E1 Plus
    Solid-State
    8-7/16
    (215)
    37-7/8
    (962)
    9-17/32
    (242)
    36-31/32
    (939)
    6-11/16
    (170)
    9-9/32
    (236)
    2
    (51)
    112 (50.8)
    8-7/16
    (215)
    37-7/8
    (962)
    9-17/32
    (242)
    36-31/32
    (939)
    6-11/16
    (170)
    9-29/32
    (252)
    2
    (51)
      
    ⋆ Allow additional space for internal wiring.

    Open Type without Enclosure for Bulletin 509 Full Voltage Starters with Eutectic Alloy and Solid-State Overload Relay

    Click to enlarge - 500Line-1_132-1    Click to enlarge - 500Line-1_132-2
    Size 00 with Eutectic Alloy Overload Relay    Size 0…9
    Click to enlarge - 500Line-1_132-3
    Size 00 with Solid-State Overload Relay

    NEMA
    Size
    Dimensions in Inches (Millimeters) Approx. Shipping
    Weight
    [lb (kg)]
    A
    Width
    B
    Height
    C
    Relay Reset Depth
    D E
    00 ⋆  ⋆  ⋆  ⋆  ⋆  0.9 (0.4)
    0…1 3-9/16 (90.5) 7-5/8 (194) 4-1/2 (114) 7-3/32 (180) 2-3/4 (70) 4-1/4 (1.9)
    2 3-15/16 (100) 9-5/32 (233) 4-1/2 (114) 8-21/32 (220) 3-5/32 (80) 5-3/4 (2.6)
    3 6-11/64 (157) 12-29/64 (316) 6-1/16 (154) 8-21/32 (220) 5-33/64 (140) 15 (6.8)
    4 7 (178) 14-21/32 (372) 7-13/16 (198) 9-27/32 (250) 6-5/16 (160) 23-1/5 (10.6)
    5 7-3/8 (187) 16-7/6 (429) 8-17/32 (217) 14-32/32 (380) 6-5/16 (160) 35 (15.9)
    6 13-1/4 (337) 25-3/32 (637) 11-7/16 (291) 17-23/32 (450) 11-13/16 (300) 160 (72)
    7 16-1/2 (419) 30-27/32 (783) 12-9/32 (312) 18-5/16 (465) 15 (381) 247 (112)
    8 21-1/2 (546) 39-1/2 (1003) 15-19/32 (396) 22-5/8 (575) 20 (508) 370 (168)
    9 34 (864) 53-11/16 (1364) 28 (711)
      
    ⋆ See drawing for dimensions.

    Open Type without Enclosure for Bulletin 509 Full Voltage Starters with Solid-State Overload Relay

    Click to enlarge - 500Line-1_133-1


    NEMA
    Size
    Overload
    Relay
    Dimensions in Inches (Millimeters) Approx. Shipping
    Weight
    [lb (kg)]
    A
    Width
    B
    Height
    C
    Depth
    D E F
    Relay
    Reset Depth
    0…1 Solid-State
    E1 Plus
    3-9/16
    (91)
    7-5/8
    (193)
    4-15/32
    (113)
    7-1/16
    (180)
    2-3/4
    (70)
    4-1/2
    (114)
    4.3 (1.9)
    Solid-State
    E3 Plus
    3-9/16
    (91)
    9-25/32
    (248)
    4-15/32
    (113)
    9-1/4
    (235)
    2-3/4
    (70)
    4-5/8
    (118)
    2 Solid-State
    E1 Plus
    3-15/16
    (100)
    9-5/32
    (233)
    4-11/16
    (119)
    8-5/8
    (219)
    3-5/32
    (80)
    4-1/2
    (114)
    6.0 (2.7)
    Solid-State
    E3 Plus
    3-15/16
    (100)
    10-25/32
    (274)
    4-23/32
    (120)
    10-1/4
    (260)
    3-5/32
    (80)
    4-5/8
    (118)
    3 Solid-State
    E1 Plus
    6-1/8
    (156)
    12-7/16
    (316)
    6-19/32
    (168)
    8-21/32
    (220)
    5-1/2
    (140)
    6-1/16
    (154)
    16.0 (7.3)
    Solid-State
    E3 Plus
    6-1/8
    (156)
    14-9/16
    (370)
    6-19/32
    (168)
    8-21/32
    (220)
    5-1/2
    (140)
    5-61/64
    (151)
    4 Solid-State
    E1 Plus
    6-1/2
    (165)
    16-1/2
    (419)
    7-13/16
    (198)
    14-31/32
    (380)
    6-5/16
    (160)
    7-27/32
    (199)
    24.6 (11.2)
    Solid-State
    E3 Plus
    6-1/2
    (165)
    16-1/2
    (419)
    7-13/16
    (198)
    14-31/32
    (380)
    6-5/16
    (160)
    8-29/64
    (215)
    5 Solid-State
    E1 Plus
    6-1/2
    (165)
    16-29/32
    (429)
    8-11/32
    (212)
    14-31/32
    (380)
    6-5/16
    (160)
    7-5/8
    (194)
    33.9 (15.4)
    Solid-State
    E3 Plus
    6-1/2
    (165)
    16-29/32
    (429)
    8-11/32
    (212)
    14-31/32
    (380)
    6-5/16
    (160)
    8-11/64
    (208)
    6 Solid-State
    E1 Plus
    13-1/4
    (337)
    25-3/32
    (637)
    11-13/32
    (289)
    17-23/32
    (450)
    11-13/16
    (300)
    9-25/32
    (248)
    116 (52.6)
    Solid-State
    E3 Plus
    13-1/4
    (337)
    25-3/32
    (637)
    11-13/32
    (289)
    17-23/32
    (450)
    11-13/16
    (300)
    9-5/8
    (244)
      
    Note: For Bulletin 509 Size 00, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.

    Open Type without Enclosure for Bulletin 520E, 520F, and 520G Multi-Speed Starters with Eutectic Alloy Overload Relay

    Click to enlarge - 500Line-1_134-1


    NEMA
    Size
    Dimensions in Inches (Millimeters) Approx.
    Shipping Weight
    [lb (kg)]
    A
    Width
    B
    Height
    C
    Depth
    D E F
    Relay
    Reset Depth
    G
    2-Speed Separate Winding Bulletin 520E
    0…1 8
    (203)
    9-5/32
    (233)
    4-11/16
    (119)
    8-21/32
    (220)
    7-3/32
    (180)
    4-5/8
    (117)
    11-1/4
    (5.1)
    2 9-1/16
    (230)
    10-11/32
    (263)
    4-11/16
    (119)
    9-27/32
    (250)
    7-7/8
    (200)
    4-29/32
    (125)
    13-3/4
    (6.2)
    3 12-7/8
    (327)
    12-29/64
    (316)
    6-21/64
    (161)
    9-27/32
    (250)
    11-13/16
    (300)
    6-1/16
    (154)
    6-55/64
    (174)
    34
    (15.3)
    4 14-27/32
    (377)
    15-1/64
    (381)
    6-23/32
    (171)
    11-13/16
    (300)
    13-25/32
    (350)
    7-13/16
    (198)
    8-5/64
    (205)
    54
    (24.3)
    5 16-13/16
    (427)
    17-55/64
    (453)
    8-35/64
    (217)
    16-15/16
    (430)
    15-3/4
    (400)
    8-17/32
    (217)
    8-13/16
    (224)
    82
    (36.9)
    2-Speed Consequent Pole Bulletin 520F and 520G
    0…1 9-5/16
    (236.5)
    9-5/32
    (233)
    4-11/16
    (119)
    8-21/32
    (220)
    7-3/32
    (180)
    4-5/8
    (117)
    12
    (5.4)
    2 10-1/4
    (260.4)
    10-11/32
    (263)
    4-11/16
    (119)
    9-27/32
    (250)
    7-7/8
    (200)
    4-29/32
    (125)
    15-1/4
    (7)
    3 16-1/4
    (413)
    12-29/64
    (316.3)
    6-21/64
    (161)
    9-27/32
    (250)
    13-25/32
    (350)
    6-1/16
    (154)
    6-55/64
    (174)
    44
    (19.8)
    4 18-7/32
    (463)
    14-39/64
    (371)
    6-23/32
    (171)
    11-13/16
    (300)
    15-3/4
    (400)
    7-13/16
    (198)
    8-5/64
    (205)
    63
    (28.4)
    5 18-11/32
    (466)
    17-55/64
    (453)
    8-35/64
    (217)
    16-15/16
    (430)
    15-3/4
    (400)
    8-17/32
    (217)
    8-13/16
    (224)
    85
    (38.6)
      

    Open Type Enclosure for Bulletin 520E, 520F, and 520G Multi-Speed Starters with Solid State Overload Relay

    Click to enlarge - 500Line-1_135-1


    NEMA
    Size
    Overload
    Relay
    Dimensions in Inches (Millimeters) Approx. Shipping
    Weight
    [lb (kg)]
    A Width B Height C Depth D E F Relay
    Reset Depth
    G
    2-Speed Separate Winding Bulletin 520E
    0…1 E1 Plus
    Solid-State
    8
    (203)
    9-5/32
    (233)
    4-5/8
    (118)
    8-21/32
    (220)
    7-3/32
    (180)
    4-11/16
    (118)
    3-3/16
    (81)
    11.3 (5.1)
    8
    (203)
    11-11/32
    (288)
    4-5/8
    (118)
    10-27/32
    (276)
    7-3/32
    (180)
    4-31/32
    (126)
    3-3/16
    (81)
    2 E1 Plus
    Solid-State
    9-1/16
    (230)
    10-11/32
    (263)
    4-29/32
    (125)
    9-27/32
    (250)
    7-7/8
    (200)
    4-11/16
    (118)
    4-11/32
    (110)
    14.9 (6.8)
    9-1/16
    (230)
    12-5/32
    (309)
    4-29/32
    (125)
    11-21/32
    (296)
    7-7/8
    (200)
    4-31/32
    (126)
    4-11/32
    (110)
    3 E1 Plus
    Solid-State
    12-7/8
    (327)
    12-13/32
    (315)
    6-7/8
    (175)
    9-27/32
    (250)
    11-13/16
    (300)
    6-11/32
    (161)
    35.6 (16.1)
    12-7/8
    (327)
    14-9/16
    (370)
    6-55/64
    (174)
    9-27/32
    (250)
    11-13/16
    (300)
    6-17/64
    (158)
    4 E1 Plus
    Solid-State
    14-27/32
    (377)
    14-7/16
    (365)
    8-3/32
    (205)
    11-13/16
    (300)
    13-25/32
    (350)
    6-23/32
    (171)
    61.0 (27.7)
    14-27/32
    (377)
    15-21/32
    (397)
    8-3/32
    (205)
    11-13/16
    (300)
    13-25/32
    (350)
    7-3/4
    (196.9)
    5 E1 Plus
    Solid-State
    16-13/16
    (427)
    17-7/8
    (454)
    8-13/16
    (224)
    16-15/16
    (430)
    15-3/4
    (400)
    8-9/16
    (217)
    93.5 (42.4)
    16-13/16
    (427)
    17-7/8
    (454)
    8-13/16
    (224)
    16-15/16
    (430)
    15-3/4
    (400)
    9-3/16
    (233)
    6 E1 Plus
    Solid-State
    23-13/32
    (595)
    25-3/32
    (637)
    11-27/64
    (290)
    17-23/32
    (450)
    21-31/32
    (558)
    10-37/64
    (269)
    254 (115)
    23-13/32
    (595)
    25-3/32
    (637)
    11-27/64
    (290)
    17-23/32
    (450)
    21-31/32
    (558)
    11-9/16
    (294)
    2-Speed Consequent Pole Bulletin 520F and 520G
    0…1 E1 Plus
    Solid-State
    9-5/16
    (237)
    9-5/32
    (233)
    4-5/8
    (117)
    8-21/32
    (220)
    7-3/32
    (180)
    4-11/16
    (118)
    3-9/16
    (91)
    12.0 (5.4)
    9-5/16
    (237)
    11-11/32
    (288)
    4-5/8
    (117)
    10-27/32
    (275)
    7-3/32
    (180)
    4-31/32
    (126)
    3-9/16
    (91)
    2 E1 Plus
    Solid-State
    10-1/4
    (260)
    10-11/32
    (263)
    4-29/32
    (125)
    9-27/32
    (250)
    7-7/8
    (200)
    4-11/16
    (118)
    4-3/4
    (121)
    15.6 (7.1)
    10-1/4
    (260)
    12
    (305)
    4-29/32
    (125)
    11-1/2
    (292)
    7-7/8
    (200)
    4-31/32
    (126)
    4-3/4
    (121)
    3 E1 Plus
    Solid-State
    16-1/4
    (413)
    12-3/4
    (324)
    6-7/8
    (175)
    9-27/32
    (250)