Combination Contactors, Starters, and Pump Control Panels

Catalogs > Industrial Controls Catalog > Motor Control, NEMA > Combination Contactors, Starters, and Pump Control Panels > Bulletin 512H Horizontal Mounting Disconnect Type

Bulletin 512H Horizontal Mounting Disconnect Type

Introduction Standards Compliance and Certifications Configuration of a Basic Combination Starter Product Selection Modifications for Combination Devices
Accessories Specifications Full Load Motor Currents Approximate Dimensions Renewal Parts
Accessories

Contactor Accessories

For use on Bulletins 500, 500F, 500L, 500FL, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

Description NEMA Size Cat. No.
Click to enlarge - 500Line-1_105-2 Coils (60 Hz)            
115…120V
0…1 CB-236
200…208V CB-249
230…240V CB-254
460…480V CB-273
575…600V CB-278
115…120V 2 CC-236
200…208V CC-249
230…240V CC-254
460…480V CC-273
575…600V CC-278
115…120V 3 CD-236
200…208V CD-249
230…240V CD-254
460…480V CD-273
575…600V CD-278
115…120V 4 CE-236
200…208V CE-249
230…240V CE-254
460…480V CE-273
575…600V CE-278
115…120V 5
(SER. L)
AF-236
200…208V AF-249
230…240V AF-254
Note: For complete listing of coils available, see Bulletin 500 Line of Contactors and Starters 460…480V AF-273
575…600V 5 AF-278
Surge Suppressor — Made to be easily mounted directly across the coil terminals of contactors and starters with 120V or 240V AC coils. The purpose of the suppressor is to limit voltage transients for applications requiring interface with solid-state components. One suppressor is required per coil.
  RC Module            
AC Operating
Mechanism
24…48V AC, 50/60 Hz
00¬  100-FSC48
110…280V AC, 50/60 Hz 100-FSC280
380…480V AC, 50/60 Hz 100-FSC480
Click to enlarge - 500Line-1_105-5 Varistor Module            
AC/DC Operating
Mechanism
12…55V AC/ 12…77V DC
00¬  100-FSV55
Cat. No. 100-FSC280 56…136V AC/ 78…180V DC 100-FSV136
  137…277V AC/ 181…350V DC 100-FSV277
Click to enlarge - 500Line-1_105-6 278…575V AC 100-FSV575
12…120V AC 0…5 599-K04
240…264V AC Varistor 599-KA04
12…120V AC 6 199-FSMA1T 
12…120V AC
Varistor
199-GSMA1‡ 
Cat. No. 599-K04 120V AC 7…8 700-N24
  
¬ For non-combination starters only.
T For use on the interposing relay.
‡ For use on the contactor or starter.

Description NEMA Size Cat. No.
Click to enlarge - 500Line-1_105-1 Terminal and Lug Covers        

Line side terminal covers
0…1 599-TC01N
2 599-TC2N
3 599-TC3N
4 599-TC4N
5 599-TC5N
Line side terminal covers (reversing) 0…1 599-TC01R
Click to enlarge - 500Line-1_105-4 Tie Point Terminal 0…2 599-TP02
3…5 599-TP34
  

Description For Use With No. of Poles NEMA Size Cat. No.
Protective Covers 500/F/FL, 500L, 500LP, 505 3 0…1 599-PC01
Click to enlarge - 1_92 509, 505, 520E (2), 520F/G 3 0…1 599-PS01Ø 
500L, 500LP 5 0…1 599-PC01-5z 
520F/G 5 0…1 599-PS01-5Ø 
500/F/FL, 500L, 500LP, 505 3 2 599-PC2
509, 505, 520E (2), 520F/G 3 2 599-PS2Ø 
500L, 500LP 5 2 599-PC2-5z 
520F/G 5 2 599-PS2-5Ø 
500/F/FL, 500L, 500LP, 505 3 3 599-PC3
509, 505, 520E (2), 520F/G 3 3 599-PS3Ø 
500L, 500LP 5 3 599-PC3-5z 
520F/G 5 3 599-PS3-5Ø 
500/F/FL, 500L, 500LP, 505 3 4 599-PC4
509, 505, 520E (2), 520F/G 3 4 599-PS4Ø 
500L, 500LP 5 4 599-PC4-5z 
520F/G 5 4 599-PS4-5Ø 
500/F/FL, 500L, 500LP 3 5 599-PC5
Cat. No. 599‑PS01 509 3 5 599-PS5Ø 
  
z Used on 5-pole contactors and starters.
Ø Bul. 592 Eutectic alloy or solid-state overload relays.

Contactor Accessories, continued

For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X and 1233V, Continued

Timer Attachment Kit — A pneumatic timer attachment may be field installed in the space of two adjacent auxiliary contact blocks. Timing units are available for either ON-Delay or OFF-Delay operation with a timed set of one (1) N.O. and one (1) N.C. snap-action contacts that are electrically isolated.
Repetitive accuracy within the timer range is approximately ±10% provided a minimum reset time of 75 ms is allowed.
Note:
  • Sizes 0…5: Timers can be added to the left- or right-hand side of the contactor body. On Size 00 they can be mounted to the front of the contactor.

  • Size 0, 1 and 2: Timers cannot be used on the same side as power pole adders.

  • Size 2 Devices: The operating coil must be changed. See Bulletin 500 Line of Contactors and Starters and refer to the size 2 operating coil listing. Order the coil listed for a 4‑…5‑pole device.

  • Note: These coils can also be factory installed.
  • Enclosed Devices: Please contact your local Rockwell Automation sales office or Allen-Bradley distributor.

  • Contact Ratings:  NEMA A600 (10 A, 600V AC max.)
    NEMA P300 (5 A, 300V DC max.)
    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_105-7 On-Delay 00§  100-FPTA30
    On-Delay 100-FPTA180
    Off-Delay 100-FPTB30
    Off-Delay 100-FPTB180
    Left-hand ON Delay 0…5 596-TL32
    Left-hand OFF Delay 596-TL33
    Right-hand ON Delay 596-TR32
    Cat No. 596-TR32 Right-hand OFF Delay 596-TR33
      
    § For open type, non-combination starters only.

    Description NEMA Size Cat. No.
    Auxiliary Contact — Contactors 1 N.O. 0…5 595-A
    Click to enlarge - 500Line-1_106-1 2 N.O. 0…5 595-AA
    1 N.C. 0…5 595-B
    2 N.C. 0…5 595-BB
    1 N.O. and N.C. 0…5 595-AB
    1 N.C.L.B. 0…5 595-BL
    1 N.O. 6 195-GA10
    1 N.O. 7 §  1495-J6
    2 N.O. 6 195-GA20
    2 N.O. 7…8 §  1495-K6
    2 N.O. 9 §  1495-K8
    1 N.C. 6 195-GB01
    1 N.C. 7…9 §  1495-J6
    2 N.C. 6 195-GB02
    2 N.C. 7…8 §  1495-K6
    2 N.C. 9 §  1495-K8
    1 N.O. and N.C. 6 195-GB11
    2 N.O. 7…8 §  1495-K6
    2 N.O. 9 §  1495-K8
    1 N.C.L.B. 6 195-GL01
      
    § The normally open contacts can easily be changed to normally closed in the field.

    Power Pole Adders — The 1 N.O. and 1 N.C. power poles may be field added to all size 0…4 Bulletin 500 line contactors and starters except the Bulletin 500L and 500FL. Two- and three-pole contactors will accept a maximum of two adder poles and four-pole devices will accept one adder pole. Each adder pole kit includes a mechanical load balancer to be used when only one power pole is added. Note: When power poles are added to Size 2, 3, or 4 (2- or 3-pole devices) the operating coil must be changed. Refer to the listing for the size of your contactor or starter. Order the operating coil listed for a 4-…5-pole device.
    Note: These coils can also be factory installed.
    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_106-6 1 N.O. 0…1 599-P01A
    1 N.C. 599-P01B
    1 N.C. Late Break 599-P01BL
    1 N.O. 2 599-P2A
    1 N.C. 599-P2B
    1 N.C. Late Break 599-P2BL
    1 N.O. 3 599-P3A
    1 N.C. 599-P3B
    Cat. No. 599-P01A (1 N.O.)
    Size 0…1, 27 Amps.
    1 N.O. 4 599-P4A
    1 N.C. 599-P4B
    Contactor Kick-off Springs — For horizontal mounting of 2- or 3-pole Bulletin 500 contactors and starters.
    Note: When kick-off springs are added to Size 2, 3 or 4, the operating coil must be changed. Refer to the listing for the size of your contactor or starter. Order the operating coil listed for a 4-pole device.
    Note: These coils can also be factory installed.
    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_106-8 0…1 599-N11
    2 599-N12
    3 599-N13
    4…5 599-N14
      

      Wire Size NEMA Size Cat. No.
    Click to enlarge - 1_93 Lug Connectors (3 per package)
    #14…8 AWG Wire 0…1 ¬ 
    #14…4 AWG Wire 2 1494R-N1
    #8…1/0 AWG Wire 3 1494R-N2
    #6…4/0 AWG Wire 4 1494R-N3
    Cat. No. 1494R-N3 2 of #1/0…350 MCM Wire 5 42450-804-01
      
    ¬ All terminals of the 30 A switches are furnished with self-lifting pressure plate connectors as standard.

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_107-1 Terminal Lug Kit Two #1/0 150…500 MCM
    1 required per terminal
    6 199-LJ1
    Terminal Lug Kit #4 AWG…500 MCM
    3 required per terminal for Size 7 and 4 required per terminal for Size 8
    7…8 199-LG1
      

    Description NEMA Size Cat. No.
    Auxiliary Contact Adder Decks — The same 2- and 4-pole auxiliary contact blocks in various combinations of normally open and normally closed will slide and snap on to the front of the contactor. Adder decks have convenient backed out wire clamps to make lugging of control wires unnecessary. Fits on Open Type devices only.
    Click to enlarge - 500Line-1_106-2 2 N.O. 00 100-FA20
    1 N.O. -1 N.C. 100-FA11
    2 N.C. 100-FA02
    4 N.O. 100-FA40
    3 N.O.-1 N.C. 100-FA31
    2 N.O. -2 N.C. 100-FA22
    4-pole 4 N.C. 100-FA04
    24V DC Interface Module — Mounts to the top of the contactor. It provides a 24V DC, 0.5 w input signal that can be used to operate the 24…240V AC coil of the contactor. Fits on Open Type devices only.
    Click to enlarge - 500Line-1_106-3 00 100-JE
    Latch Attachment — On the front of the contactor. Fits on Open Type devices only.
    Click to enlarge - 500Line-1_106-4 00 100-FL11Ä
    Interposing Contactor — For open type Bulletin 500 and 500L. 120V, 60 Hz 6 500-NX100D
    240V, 60 Hz 6 500-NX100A
    Device Markers — Snap easily into the coil cover of contactors and starters for component identification. A maximum of five markers will fit on each contactor or starter. (Standard: 50 device markers per package)
    Click to enlarge - 1-092 0…5 599-DM ‡  5
    Bulletin 500 with device markers
    Top Wiring Kit — Consists of (3) power lugs for the purpose of making extra connections to the load side of the contactor. A second set of overload relays can be wired to these lugs if two motors are being controlled by a single contactor.
    Click to enlarge - 500Line-1_106-7 0…1 599-TW01
    2 599-TW2
    3 599-TW3
    4 599-TW4
    Cat No. 599-TW01 5 599-TW5P
      

    Ä Voltage Suffix Code

    The cat. no. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No.
    Example: 120V, 60 Hz: Cat. No. 100-FL11Ä becomes Cat. No. 100-FL11D. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.


      [V] 24 48 100 110 120 230…
    240
    240 277 380…
    400
    400…
    415
    400 480
    50 Hz K Y KP D VA T N G B
    60 Hz J D A T N B
      
    ‡ To complete cat. no., insert in the third position the desired numeric symbol (0…5) or one of the following letters — A, B, C, D, E, F, H, L, M, P, R, S, T, U, or W.

    Contactor Accessories, continued

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_116-7 Click to enlarge - 500Line-1_116-8 Adapter Plates — For replacement of:
  • Allen-Bradley
  • (Bulletin 709 Series K)
  • Cutler Hammer
  • (Citation & Freedom Series)
  • Furnas (Class 14 and ESP 100)

  • General Electric (Series 300)

  • Joslyn-Clark (Type HP)

  • Square D (Type S)

  • Westinghouse
  • (A200 and W200 Advantage)
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0, 1 599-CP01
    2 599-CP2
      

    For use on Bulletins 512V, 513V, 1232V, 1233V

    Contactors are supplied with one normally open and one normally closed auxiliary contact (A600 rating) as standard. Additional auxiliary contacts, two normally open and two normally closed, can be added in the field.

    Description Cat. No.
    Auxiliary Contact (10 A @ 600V) 1195C-N3
    Auxiliary Contact (10 mA @ 5V DC) 1195C-N4
      

    Overload Accessories

    For use on Bulletins 500, 500F, 500FL, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_107-2 Auxiliary Contact —
    For eutectic alloy overload relays only¬ 
       
    1 N.O. 00, 3-phaseT  595-A00
    1 N.C. 00, 3-phaseT  595-B00
    1 N.O. 0…2, 5…9 595-A02
    Auxillary Contact —
    For eutectic alloy overload relays only¬ 
    Contact Ratings —
    NEMA A600 (10 A, 600V AC max.)
    NEMA P300 (5 A, 300V DC max.)
    1 N.C. 595-B02
    1 N.O. 3…4 595-A34‡ 
    1 N.C. 595-B34§ 
      

    Description Max. Continuous Current Rating [A] Cat. No.
    Click to enlarge - 500Line-1_116-6 DIN Rail Mounting Adapter for Bulletin 592 compact type 3-pole overload relays 40 599-MP1
    DIN Rail Mounting Adapter for Bulletin 592 compact type 1-pole overload relays 62 599-MP2
      

    ¬ Auxiliary contact for solid-state overload relays is included in the product.
    T Non-combination starters only.
    ‡ Auxiliary contact mounted on right-hand side of overload relay provides N.O. contact function. Auxiliary contact mounted on left-hand side of overload relay provides N.C. contact function.
    § To be mounted on right-hand side of overload to provide additional AC contact function.


    Voltage Control Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Control Circuit Transformer with Top-Mounted Fuse Block Kits (Pre-Wired)¬ T 

      NEMA Size Primary Voltage Capacity – 120V Secondary Voltage
    Standard 100 W Extra 200 W Extra 300 W Extra 400 W Extra
    VA Cat. No. VA Cat. No. VA Cat. No. VA Cat. No. VA Cat. No.
    Click to enlarge - 1_093 0…2 208V 80 1497-N1PK 130 1497-N15PK 250 1497-N7PK 350 1497-N10PK 500 1497-N18PK
    240V & 480V 1497-N2PK 1497-N16PK 1497-N8PK 1497-N11PK 1497-N19PK
    600V 1497-N3PK 1497-N17PK 1497-N9PK 1497-N12PK 1497-N20PK
    3 208V 200 1497-N4PK 250 1497-N7PK 350 1497-N10PK 500 1497-N18PK 500 1497-N18PK
    240V & 480V 1497-N5PK 1497-N8PK 1497-N11PK 1497-N19PK 1497-N19PK
    600V 1497-N6PK 1497-N9PK 1497-N12PK 1497-N20PK 1497-N20PK
    4 208V 250 1497-N7PK 350 1497-N10PK 500 1497-N18PK
    240V & 480V 1497-N8PK 1497-N11PK 1497-N19PK
    600V 1497-N9PK 1497-N12PK 1497-N20PK
    5 208V 350 1497-N10PK 500 1497-N18PK
    240V & 480V 1497-N11PK 1497-N19PK
    600V 1497-N12PK 1497-N20PK
    6 208V 500 1497-N18PK
    240V & 480V 1497-N19PK
    600V 1497-N20PK
      
    ¬ Transformers for NEMA sizes 7…9 are included as standard.
    T Type 4/4X non-metallic enclosures and Type 7 & 9 hazardous location enclosures require transformers with separately mounted fuse blocks. For a complete listing of transformers, see Bulletin 1497 — Global Control Circuit Transformers.

    Control Circuit Transformers with Top Mounted Fuse Blocks‡ T 

      NEMA Size Primary Voltage/
    3 Pole Fuse Block
    Capacity – 120V Secondary Voltage
    Standard
    VA Cat. No.
    Click to enlarge - 1_093_2 0…2 208V 80 1497-B-HXDX-3-N
    240V & 480V 1497-B-BASX-3-N
    600V 1497-B-CXSX-3-N
    3 208V 200 1497-D-HXDX-3-N
    240V & 480V 1497-D-BASX-3-N
    600V 1497-D-CXSX-3-N
    4 208V 250 1497-E-HXDX-3-N
    240V & 480V 1497-E-BASX-3-N
    600V 1497-E-CXSX-3-N
    5 208V 350 1497-F-HXDX-3-N
    240V & 480V 1497-F-BASX-3-N
    600V 1497-F-CXSX-3-N
      
    ‡ Transformers can be installed in Type 1, 3R, 3R/4/12 painted enclosures and Type 4/4X stainless steel enclosures.
    T Type 4/4X non-metallic enclosures and Type 7 & 9 hazardous location enclosures require transformers with separately mounted fuse blocks. For a complete listing of transformers, see Bulletin 1497 — Global Control Circuit Transformers.

    Voltage Control Accessories, continued

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1232X, and 1233V, Continued

    For Use When Fuse Block Is Not Integrated with the Transformers

    Click to enlarge - 500Line-1_108-1 Click to enlarge - 500Line-1_108-2 Click to enlarge - 500Line-1_108-3
    Cat. No. 1491-R165
    1-Pole Fuse Block
    Cat. No. 1491-R167
    2-Pole Fuse Block
    Cat. No. 1491-R171
    3-Pole Fuse Block
    Click to enlarge - 500Line-1_108-4 Click to enlarge - 1497-1_235-5  
    Cat. No. 1491-R169
    3-Pole Fuse Block
    Cat. No. 1491-R150
    Fuse Cover without Fuse
     

    These control circuit fusing kits are intended to be used for control circuit transformer protection and protection of control circuits capable of delivering no more than 200 000 RMS symmetrical amperes, 600V maximum. (Fuses not included)

    Description¬  Cat. No.
    One-pole kit — panel-mounted (midget fuse)T  1491-R165
    Control Circuit Fuse Block
    For Class CC rejection type fuses (fuses not included)T 
    1491-R162
    Two-pole kit — panel-mounted (two midget fuses)T  1491-R167
    Three-pole kit — panel-mounted (one midget fuse/two Class CC fuses)T  1491-R169
    Three-pole kit — panel-mounted (three Class CC fuses) 1491-R171
    Single-pole kit — Bulletin 500 line controller mounted (Class CC fuses)‡  599-FR04
    One-pole kit — panel-mounted (31…60 A Class J fuse) 1491-R173
    One-pole kit — panel-mounted (61…100 A Class J fuse) 1491-R175
      
    ¬ For control circuit transformers with a 350 VA or larger rating, it is recommended that Bussmann Type FNQ-R, Ferraz-Shawmut Type ATDR, Littelfuse Type KLDR time delay fuses, or equivalent be used for primary fusing.
    T These kits use only Class CC or midget fuses (rated 0.5…30 A) such as those offered by the following manufacturers:
    •  Bussmann KTK-R
    •  Ferraz-Shawmut ATM R
    •  Littelfuse KLK
    ‡ Cat. No. 599-FR04 is rated for 6 A fuse maximum. Controller mounting applies to size 0…5 devices only.
    § One cover per pole is required. Example: transformer with top-mounted fuse block requires three covers. Fuse block kit for separate control requires two covers. Fuses not included.

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_108-6 Single-pole kit — Bulletin 500 line controller mounted (Class CC fuses) 0…5 599-FR04
      
    Note:One cover per pole is required. Example: transformer with top-mounted fuse block requires three covers. Fuse block kit for separate control requires two covers.

    Disconnect Switch Accessories

    For use on Bulletins 502, 502L, 506, 506X, 512, 512H, 512M, 512V, 522, 532, 542, 572, 1242, 1272, 1282, 1232X, and 1232V

      Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_109-1 Fuse Clips    
    0…30 A, 250V AC, Class H 0…2 1401-N41
    0…30 A, 250V AC, Class J
    0…30 A, 600V AC, Class H
    0…30 A, 600V AC, Class J
    31…60 A, 250V AC, Class H
    1…3 1401-N42
    31…60 A, 250V AC, Class J
    31…60 A, 600V AC, Class H
    31…60 A, 600V AC, Class J
    1…3 1401-N43
    61…100 A, 250V AC, Class H
    61…100 A, 250V AC, Class J
    61…100 A, 600V AC, Class H
    61…100 A, 600V AC, Class J
    2…4 1401-N44
    101…200 A, 250V AC, Class H
    101…200 A, 250V AC, Class J
    101…200 A, 600V AC, Class H
    101…200 A, 600V AC, Class J
    3…5 1401-N45
    201…400 A, 250V AC, Class H
    201…400 A, 250V AC, Class J
    201…400 A, 600V AC, Class H
    201…400 A, 600V AC, Class J
    4…5 1401-N46
    0…30 A, 250V AC, Class R
    0…30 A, 600V AC, Class R
    31…60 A, 250V AC, Class R
    0…2T  1401-N50
    1401-N51
    31…60 A, 600V AC, Class R 1…3 1401-N52
    61…100 A, 250V AC, Class R
    61…100 A, 600V AC, Class R
    2…4 1401-N53
    101…200 A, 250V AC, Class R
    101…200 A, 600V AC, Class R
    3…5 1401-N54
    201…400 A, 250V AC, Class R
    201…400 A, 600V AC, Class R
    5…6 1401-N55
    0…30 A, 250V AC HRC Form II Fusing¬ 
    0…30 A, 600V AC HRC Form II Fusing¬ 
    31…60 A, 250V AC HRC Form II Fusing¬ 
    31…60 A, 600V AC HRC Form II Fusing¬ 
    0…2T 
    1…3
    z 
    61…100 A, 250V AC HRC Form II Fusing¬ 
    61…100 A, 600V AC HRC Form II Fusing¬ 
    2…4 1401-HRC100
    101…200 A, 250V AC HRC Form II Fusing¬ 
    101…200 A, 600V AC HRC Form II Fusing¬ 
    3…5 1401-HRC200
    201…400 A, 250V AC HRC Form II Fusing¬ 
    201…400 A, 600V AC HRC Form II Fusing¬ 
    4…5 1401-HRC400
    Click to enlarge - 500Line-1_109-2 Auxiliary Contacts for Disconnect Switches
    1 N.O.
    0…5 1495-N8
    1 N.C. 0…5 1495-N9
      
    ¬ HRC Form II fusing for Canada only.
    T For 0…30 A only.
    z Fuse clip not required. Fuse bolts directly to switch and trailer fuse block.

    Click to enlarge - 1494-2_19-1 Description For Use With Cat. No.
    Lug Connectors (3 per package) 1494C, 1494F, 1494G, and 1494V Disconnect Switches  
    Disconnect Size [A] Wire Size
    30 #14…8 AWG Wire ¬ 
    60 #14…4 AWG Wire §  1494R-N1
    100 #8…1/0 AWG Wire §  1494R-N2
    200 #6…4/0 AWG Wire §  1494R-N3
    400 (2) of #1/0…250 MCM Wire 1494R-N14
    400 #4 AWG…500 MCM Wire (oversized) 1494R-N15
    600 (2) of #1/0…350 MCM Wire §  1494R-N10
    Cat. No. 1494R-N3 600 (2) of #1/0…350 MCM Wire 1491-N621 or 1491-R621 600 A fuse blocks §  1494R-N11
    Click to enlarge - 1495_FuseCover_GS Protective Fuse Covers
    Switch Rating [A] Fuse Class Fuse Clip Rating [A] Cat. No.
    250V 600V
    30
    30
    60
    30
    60
    60
    100
    Nonfusible
    H, R
    H, R
    J
    J
    Nonfusible
    Nonfusible

    30
    60
    30
    60




    30
    60

    1495-N64
    30
    60
    100
    H, R
    H, R
    J


    100
    30
    60
    100
    1495-N65
    100 H, R 100 100 1495-N66
    200
    200
    Nonfusible
    H, J, R

    200

    200
    Ø  1495-N67
    200
    200
    Nonfusible
    H, J, R

    200

    200
    z  1495-N62
    400
    400
    Nonfusible
    H, J, R

    400

    400
    Ø  1495-N68
    400
    400
    Nonfusible
    H, J, R

    400

    400
    z  1495-N63
    600 Nonfusible
    J

    600

    600
    Ø  1495-N61
      
    ¬ All terminals of the 30 A switches are furnished with self-lifting pressure plate connectors (N56, N57, and N58) as standard.
    § Each kit contains three lugs.
    § Each kits contains two lugs.
    Ø Switch with right-hand mechanism.
    z Switch with left-hand mechanism.

    Circuit Breaker Accessories

    For use on Bulletins 503, 503L, 507, 507X, 513, 513H, 513M, 513V, 523, 533, 543, 573, 1243, 1273, 1283, 1233X, and 1233V

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_110-1 Circuit Breaker Kits    
    3 A, 0…1/3 Hp @ 200 and 230V
    3 A, 0…1 Hp @ 460 and 575V
    0…1 1401-N60
    7 A, 0.5…1 Hp @ 200 and 230V
    7 A, 1.5…3 Hp @ 460 and 575V
    0…1 1401-N61
    15 A, 1.5…3 Hp @ 200 and 230V
    15 A, 5…7.5 Hp @ 460 and 575V
    0…1 1401-N62
    30 A, 5 Hp @ 200V
    30 A, 5…7.5 Hp @ 230V
    30 A, 10…15 Hp @ 460 and 575V
    1…2 1401-N63
    50 A, 5…10 Hp @ 200V
    50 A, 10 Hp @ 230V
    50 A, 20…25 Hp @ 460V
    50 A, 20…30 Hp @ 575V
    1…3 1401-N64
    100 A, 15…25 Hp @ 200 and 230V
    100 A, 30…50 Hp @ 460V
    100 A, 40…50 Hp @ 575V
    2…4 1401-N65
    150 A, 30 Hp @ 200V
    150 A, 30…40 Hp @ 230V
    150 A, 60…75 Hp @ 460V
    150 A, 75…100 Hp @ 575 V
    3…4 1401-N66
    250 A, 125 Hp @ 575V 5 1401-N68
    250 A, 50…60 Hp @ 200V
    250 A, 60…75 Hp @ 230V
    1401-N69
    Click to enlarge - 500Line-1_109-2 Auxiliary Contacts for Disconnect Switches   1495-N8
    One normally open (1 N.O.)
    Adapter kit may be required. ¬ 
    Bolted — One normally open (1 N.O.)T 
    Unilock — One normally open (1 N.O.)T 
    0…5‡ 
    4…5§ 
    One normally closed (1 N.C.)
    Adapter kit may be required.¬ 
    Bolted — One normally closed (1 N.C.)T 
    Unilock — One normally closed (1 N.C.)T 
    0…5 1495-N9
    Click to enlarge - 500Line-1_110-3 Unilock — One normally open (1 N.O.)T  0…2 1495-N14
    Unilock — One normally closed (1 N.C.)T  0…2 1495-N15
    HMCP Circuit Breaker Adapter Kits (for mounting 1 or 2 auxiliary contacts)
    400 A FrameT 
    5 1495-N16
    150 A Frame 3…4 1495-N21
    250 A Frame - Enclosure Type 1, 3R/4/12, 3R and 4/4X (stainless steel)
    250 A Frame - Enclosure Type 7 & 9 (bolted & Unilock) and 4/4X (non-metallic)
    4…5§ 
    0…5Ø 
    1495-N22
    250 A Frame - Enclosure Type 1, 3R/4/12, 3R, and 4/4X (stainless steel) 4 1495-N23
    Unilock — 150 A FrameT  3…4 1495-N21
    Unilock — 250 A FrameT  4…5 1495-N22
      
    ¬ Contact Ratings — NEMA B600 and NEMA P600.
    T Not available on larger sizes 6…9.
    ‡ For Bolted and 1 N.O.
    § For Unilock 1 N.C.
    § For Enclosure Type 1.
    Ø For Enclosure Types 7 & 9.

    Pilot Device Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_111-1 Selector Switch Kits
    OFF-ON/HAND-OFF-AUTO¬ T  1 (Lift-off) 00 599-SS00
    0…2 599-SS02
    HAND-OFF-AUTO 1, 3R/4/12 0…5 599-SS09HJ
    4, 4X (stainless steel and non-metallic) 599-SS09HS
    OFF-ON 1, 3R/4/12 599-SS09OJ
    4, 4X (stainless steel and non-metallic) 599-SS09OS
    FOR-OFF-REV 1, 3R/4/12 599-SS09RJ
    4, 4X (stainless steel and non-metallic) 599-SS09RS
    TEST-OFF-AUTO
    (spring return from TEST)
    1, 3R/4/12 599-SS09TJ
    4, 4X (stainless steel and non-metallic) 599-SS09TS
    OFF-ON/
    HAND-OFF-AUTO¬ T 
    1 (Lift-off) 3…5 599-SS34
    FOR-OFF-REV (Unilock) 3R, 7 & 9 0…2 1481-N48
    OFF-ON (Unilock) 1481-N54
    HAND-OFF-AUTO (Unilock) 1481-N55
    OFF-ON (Unilock) 3…5 1481-N59
    HAND-OFF-AUTO (Unilock) 1481-N60
    FOR-OFF-REV (Unilock) 1481-N62
    Click to enlarge - 500Line-1_111-2 Push Button Kits
    START-STOP¬ T  1 (Lift-off) 00 599-PB00
    0…2 599-PB02
    3…5 599-PB34
    START-STOP 1, 3R/4/12 0…5 599-PB09SJ
    4, 4X (stainless steel and non-metallic) 599-PB09SS
    FOR-REV-STOP 1, 3R/4/12 599-PB09RJ
    4, 4X (stainless steel and non-metallic) 599-PB09RS
    HIGH-LOW-STOP 1, 3R/4/12 599-PB09WJ
    4, 4X (stainless steel and non-metallic) 599-PB09WS
    START-STOP (Unilock) 7 & 9 0…2 1481-N53
    3…5 1481-N58
    START-STOP (bolted) 0…9 Use
    800H-DPH16AAXX64
      
    ¬ Bulletins 500, 505, 509, 520 with control transformer are supplied from the factory in Type 1 (hinged) enclosures.
    T For non-combination starters only.

    Pilot Device Accessories, continued

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V, Continued

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_112-1 Pilot Light Kits‡ 
    120V
    1, 3R/4/12 0…5 599-PL09DJ
    120V 4, 4X (stainless steel and non-metallic) 599-PL09DS
    240V 1, 3R/4/12 599-PL09AJ
    240V 4, 4X (stainless steel and non-metallic) 599-PL09AS
    480V 1, 3R/4/12 599-PL09BJ
    480V 4, 4X (stainless steel and non-metallic) 599-PL09BS
    600V 1, 3R/4/12 599-PL09CJ
    600V 4, 4X (stainless steel and non-metallic) 599-PL09CS
    ON¬ T §  1 (Lift-off) 00 599-PL00Ä
    0…2 599-PL02Ä
    3…9 599-PL34Ä
    Optional Pilot Light Lens Covers
    Red
    All 0…5 800T-N26R
    Green 800T-N26G
    Amber 800T-N26A
    Blue 800T-N26B
    Clear 800T-N26C
    White 800T-N26W
    ON (Unilock 120V) — RedT §  3R, 7 & 9
    (Unilock)
    0…5 1481-N56A120R
    ON (Unilock 120V) — GreenT §  1481-N56A120G
    Click to enlarge - 500Line-1_112-2 Push-to-Test Pilot Light Kits‡ 
    120V
    1, 3R/4/12 0…5 599-PT09DJ
    120V 4, 4X (stainless steel and non-metallic) 599-PT09DS
    240V 1, 3R/4/12 599-PT09AJ
    240V 4, 4X (stainless steel and non-metallic) 599-PT09AS
    480V 1, 3R/4/12 599-PT09BJ
    480V 4, 4X (stainless steel and non-metallic) 599-PT09BS
    600V 1, 3R/4/12 599-PT09CJ
    600V 4, 4X (stainless steel and non-metallic) 599-PT09CS
    Optional Push-to-Test
    Pilot Light Lens Covers

    Red
    All 0…5 800T-N40
    Green 800T-N41
    Amber 800T-N42
    Blue 800T-N43
    Clear 800T-N45
    White 800T-N44
      

    Ä Voltage Suffix Code

    The Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the cat. no.
    Example: Cat. No. 599-PL02Ä becomes Cat. No. 599-PL02B. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.


      [V] 115…120 230…240 460…480 575…600
    60 Hz D A B C
      
    ¬ For non-combination starters only.
    T Bulletins 500, 505, 509, and 520 with control transformer are supplied from the factory in Type 1 (hinged) enclosures.
    ‡ Pilot light kits and push-to-test pilot light kits include one green and one red cover as standard.
    § An adapter (Cat. No. 1481-N61) is required for each pilot light added to Size 3, 4, and 5 Unilock enclosures.
    § Supplied with red lens only.
    Note:Bulletins 505 and 520 with two pilot lights are supplied in hinged enclosures, with or without control circuit transformers.

    Pilot Device Accessories, continued

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V, Continued

    Description Enclosure Type NEMA Size Cat. No.
      ON T  (Unilock) —
    Red Lens (120V)
    3R, 7 & 9
    (Unilock)
    0…5 1481-N56A120R
      ON T  (Unilock) —
    Green Lens (120V)
    1481-N56A120G
      Transformers for pilot lights
    240V, 60 Hz and 220V, 50 Hz¬ 
    00…5 1481-NX1
    480V, 60 Hz and 440V, 50 Hz 1481-NX2
    600V, 60 Hz and 550V, 50 Hz 1481-NX3
    Click to enlarge - 500Line-1_113-1 Replacement Bulbs for all Pilot Lights
    120V coil voltage - incandescent
    Amber, green, red, or blue lens color
    800T-N169
    120V coil voltage - LED
    Amber lens color
    800T-N320A
    Green lens color 800T-N320G
    Red lens color 800T-N320R
    Blue lens color 800T-N320B
    240/480/600V coil voltage - incandescent
    Amber, green, red, or blue lens color
    800T-N65
    240/480/600V coil voltage - LED
    Amber lens color
    800T-N318A
    Green lens color 800T-N318G
    Red lens color 800T-N318R
    Blue lens color 800T-N318B
      Additional Pilot Devices
    Additional pilot devices
    1, 3R/4/12 0…9 Use Bulletin 800T devices
    (See Bulletin 800T/800H 30.5 mm Push Buttons)
    Additional pilot devices 4/4X, 4X 0…9 Use Bulletin 800H
    Type 4X devices
    (See Bulletin 800T/800H 30.5 mm Push Buttons)
    Additional pilot devices (bolted) 3R, 7 & 9 0…9 Use Bulletin 800H
    Type 7 & 9 devices
    (See Bulletin 800H/Hazardous Location Push Buttons)
      
    ¬ When the control voltage is other than 120V, 60 Hz or 110V, 50 Hz it is necessary to also use one of the following transformers.
    T An adaptor (Cat. No. 1481-N61) is required for each pilot light added to size 3, 4, and 5 Unilock enclosures.

    Enclosure Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_114-1 Metallic Conduit Connectors
    1 in. (24.5 mm)
    1, 3R/4/12, 3R 0…1 1232-N11
    1-1/4 in. (31.75 mm) 2 1232-N12
    1-1/2 in. (38.1 mm) 3 1232-N13
    2-1/2 in. (63.5 mm) 4 1232-N14
    3 in. (76.2 mm) 5 1232-N15
    Click to enlarge - 500Line-1_114-2 Non-metallic Conduit Connectors
    1/2 in. (12.7 mm)
    4, 4X (stainless steel and non-metallic) 0…1 1490-N1
    3/4 in. (19 mm) 1490-N9
    1 in. (24.5 mm) 1490-N10
    1-1/4 in. (31.75 mm) 2 1490-N11
    1-1/2 in. (38.1 mm) 3 1490-N5
    2 in. (50.8 mm) 4 1490-N6
    2-1/2 in. (63.5 mm) 1490-N7
    3 in. (76.2 mm) 5 1490-N8
    Click to enlarge - 500Line-1_114-3 Grounding Adapters
    1/2 in. (12.7 mm), #14…10 AWG
    4, 4X (stainless steel and non-metallic)T  0…1 1490-N19
    3/4 in. (19 mm), #14…8 AWG 1490-N20
    1 in. (24.5 mm), #14…8 AWG 1490-N21
    1-1/4 in. (31.75 mm), #14…4 AWG 2 1490-N22
    1-1/2 in. (38.1 mm), #8…1/0 AWG 3 1490-N23
    2 in. (50.8 mm), #8…1/0 AWG 4 1490-N24
    2-1/2 in. (63.5 mm), #6…2/0 AWG 1490-N25
    3 in. (76.2 mm), #6…4/0 AWG 5 1490-N26
    Click to enlarge - 500Line-1_114-4 Handle Kits with Universal Link for
    Switch and Breaker

    Painted Metal
    5-1/2 in. base
    1, 3R, 3R/4/12¬  0…4 1494F-M1
    Painted Metal
    7-1/2 in. base
    5 1494F-M2
    Stainless Steel
    5-1/2 in. base
    4/4X (stainless steel) 0…4 1494F-S1
    Stainless Steel
    7-1/2 in. base
    5 1494F-S2
    Nonmetallic Handle
    5-1/2 in. base
    1, 3R, 3R/4/12, 4/4X (non-metallic) 0…4 1494F-P1
    Click to enlarge - 500Line-1_114-5 Hole Plugs
    30.5 mm hole plug for pilot devices
    All 0…5 800T-N1
    19.5 mm hole plug for resets and
    door safety hardware
    598-N1
      
    ¬ For combination starters only.
    T Bulletin 1490 grounding adapters are available for use with these conduit hubs. These bushings provide a convenient method of connecting a ground wire to the conduit system. See conduit connector (hub) above proper size.

    Enclosure Accessories, continued

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 512V, 513, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V, Continued

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_115-1 Door Safety Hardware Kits
    Enclosure Size (H x W x D)

    27 x 10 x 8.2 in.
    3R/4/12T  0…2 1494F-V1
    30 x 20 x 9.7 in. 0…4 1494F-V2
    50 x 22 x 11.1 in. 3…4 1494F-V3
    56 x 30 x 14 in. 5 1494F-V4
      Breather
    Bulletin 505, 507, 509, and 513 — Unilock and bolted
    Class I, Groups C and D
    Class II, Groups E, F and G§ ‡ 
    0…5 1401-N1
    Drain
    Bulletin 505, 507, 509, and 513 — Unilock and bolted
    Class I, Groups C and D
    Class II, Groups E, F and G§ ‡ 
    1401-N2
    Breather Drain Combination§ 
    Bulletin 505, 507, 509, and 513 — Unilock and bolted
    Class I, Groups C and D
    Class II, Groups E, F and G§ ‡ 
    1401-N3
    Click to enlarge - 1_102 Ground Lug Kits 0…2 599-GR1
    3…5 599-GR2
    6…7 599-GR3
      

    Description of Accessory Kit Size 0…2 Size 3 Size 4 Size 5 Size 6…9
    Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
    Reset Buttons (Each Kit Contains One Reset)          
    Type 1, 3R/12
    Bulletin 506…507 — One Kit Required Per Starter
    Bulletin 512…513 — One Kit Required Per Starter
    Bulletin 522…523 — Two Kits Required Per Starter
    1493-N21 1493-N21 1493-N21
    1493-N21Ø 
    Pneumatic Timer Mounting Plate Adapter
    (For Mtg. Bulletin 849A Timer)
        Bulletin 509 and 513 — Unilock§ 
    1401-N4
      
    T Converts combination starter enclosure F to enclosure code D or J with door safety hardware.
    ‡ Standard on bolted Type 3R, 7 & 9.
    § The breather-drain combination can be in enclosure top as a breather or bottom as a drain. Specify (2) when both functions are required.
    § Unilock suitable for Types 7 & 9 or Types 3R, 7 & 9 with the addition of a drain or a breather and drain.
    Ø For Bulletins 512…513 only.

    System Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_116-1 Power Monitor Kit¬ T 
    3-phase, 240V AC —
    (Time Mark Model A258)
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 599-PM1
    3-phase, 480V AC —
    (Time Mark Model A258B)
    599-PM2
    Click to enlarge - 500Line-1_116-2 Terminal Block¬ 
    Panel Mount (6 point)‡ 
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 1492-HC6
    Click to enlarge - 500Line-1_116-3 Timing Relays¬ 
    120V AC, ON-Delay — 8-pin socket
    (Cat. No. 700-HN125) required
    0.1…10 s
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HT12AU120
    120V AC, ON-Delay — 8-pin socket
    (Cat. No. 700-HN125) required
    1.0…180 s
    700-HT12BU120
    120V AC, OFF-Delay — 11-pin socket
    (Cat. No. 700-HN126) required
    0.1…10 s
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HT22AU120
    120V AC, OFF-Delay — 11-pin socket
    (Cat. No. 700-HN126) required
    1.0…180 s
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HT22BU120
    Click to enlarge - 500Line-1_116-4 Control Relays¬ 
    DPDT
    2-pole
    2 Form C
    Single AgNi Contact
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HA32A1
    3PDT
    3-pole
    3 Form C
    Single AgNi Contact
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HA33A1
    Click to enlarge - 500Line-1_116-5 Relay Sockets¬ 
    8-pin socket
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HN125
    11-pin socket 0…7 700-HN126
      
    ¬ For combination starters only.
    T 3-phase power monitor kit includes the time mark phase monitor and socket.
    ‡ Up to two 6-point terminal blocks may be added to each combination starter.