AC Contactors and Starters

Catalogs > Industrial Controls Catalog > Motor Control, NEMA > Contactors, Starters, and Overload Relays > AC Contactors and Starters > Bulletin 500 Top Wiring For Motor Loads

Bulletin 500 Top Wiring For Motor Loads

Introduction Standards Compliance and Certifications Catalog Number Explanation Product Selection Modifications for Non-Combination Devices
Accessories Specifications Full Load Motor Currents Approximate Dimensions Renewal Parts
Product Selection

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Top Wiring For Motor Loads

NEMA
Size
Continuous
Ampere
Rating [A]
Max. Horsepower Rating
Full Load Current Must Not Exceed “Continuous Ampere Rating”
Open Type Without Enclosure With One N.O. Auxiliary Contact
Without Auxiliary
Contact
With One N.O.
Auxiliary Contact
Type 1
General Purpose
Enclosure
Type 3R/12
Rainproof,
Dusttight
Industrial Use
Enclosure
Type 4/4X
Watertight,
Corrosion-
Resistant
Enclosures
Stainless Steel¬ 
Motor Voltage Click to enlarge - 500-1_22-1 Click to enlarge - 500-1_22-2 Click to enlarge - 500-1_22-2
115V 230V Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
1-Phase Ÿ 2 Power Poles Ÿ 600V AC Maximum Ÿ 60 Hz
00 9 1/3 1 500-TOÄ92 500-TOÄ920 500-TAÄ920
0 18 1 2 500-AOÄ92 500-AOÄ920 500-AAÄ920 500-AJÄ920 500-ACÄ920
1 27 2 3 500-BOÄ92 500-BOÄ920 500-BAÄ920 500-BJÄ920 500-BCÄ920
2 45 3 7-1/2 500-COÄ920 500-CAÄ920 500-CJÄ920 500-CCÄ920
3 90 7.5 15 500-DOÄ920 500-DAÄ920 500-DJÄ920 500-DCÄ920
4 135 500-EOÄ920 500-EAÄ920 500-EJÄ920 500-ECÄ920
5 270 500-FOÄ920 500-FAÄ920 500-FJÄ920 500-FCÄ920
6 540
7‡  810 500-HOÄ920 500-HAÄ920 500-HJÄ920 500-HCÄ920
8‡  1215 500-JOÄ920 500-JAÄ920
9‡  2250 500-KOÄ920 500-KAÄ920
  

NEMA
Size
Continuous
Ampere
Rating [A]
200V 230V 50 Hz 460…
575V
Click to enlarge - 500-1_22-4 Click to enlarge - 500-1_22-5 Click to enlarge - 500-1_22-5
380…
415V
Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
3-Phase Ÿ 3 Power Poles Ÿ 600V AC Maximum Ÿ 60 Hz
00 9 1-1/2 1-1/2 2 2 500-TOÄ93 500-TOÄ930 11 500-TAÄ930
0 18 3 3 5 5 500-AOÄ93 500-AOÄ930 11 500-AAÄ930 11 500-AJÄ930 11 500-ACÄ930
1 27 7.5 7.5 10 10 500-BOÄ93 500-BOÄ930 11 500-BAÄ930 11 500-BJÄ930 11 500-BCÄ930
2 45 10 15 25 25 500-COÄ930 500-CAÄ930 500-CJÄ930 500-CCÄ930
3 90 25 30 50 50 500-DOÄ930 500-DAÄ930 500-DJÄ930 500-DCÄ930
4 135 40 50 75 100 500-EOÄ930 500-EAÄ930 500-EJÄ930 500-ECÄ930
5 270 75 100 150 200 500-FOÄ930 500-FAÄ930 500-FJÄ930 500-FCÄ930
6‡ §  540 150 200 300 400 500-GOÄ930 §  500-GAÄ930 §  500-GJÄ930 §  500-GCÄ930
7‡  810 300 600 600 500-HOÄ930 500-HAÄ930 500-HJÄ930 500-HCÄ930
8‡  1215 450 900 900 500-JOÄ930 500-JAÄ930
9‡  2250 800 1600 1600 500-KOÄ930 500-KAÄ930
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500-AOÄ92 becomes Cat. No. 500-AOD92. For other voltages, consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24Ø  110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
AC, 50 Hz K Sz  Pv  T N KN I Q M R
AC, 60 Hz J Dª  H Aª  F U B C
  
¬ Fiberglass-reinforced polyester hubs are included with each starter at no additional charge.
T On size 7 and larger, the auxiliary contact is located on the interposing relay.
‡ Does not include line and load lugs, see for kits.
§ Size 6 has feed through wiring.
§ Price includes control circuit transformer.
Ø Only available on sizes 00…5. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA vaules on AC Coil Data.
z This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
ª This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
v This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
ª This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.
11These devices may be ordered without an auxiliary.

Top Wiring For Motor Loads, Continued

NEMA
Size
Continuous
Ampere
Rating [A]
Max. Horsepower Rating
Full Load Current Must Not Exceed “Continuous Ampere Rating”
Open Type Without Enclosure With One N.O. Auxiliary Contact
Without Auxiliary
Contact
With One N.O.
Auxiliary Contact
Type 1
General Purpose
Enclosure
Type 3R/12
Rainproof,
Dusttight
Industrial Use
Enclosure
Type 4/4X
Watertight,
Corrosion-
Resistant
Enclosures
Stainless Steel¬ 
Motor Voltage Click to enlarge - 500-1_23-1 Click to enlarge - 500-1_23-2 Click to enlarge - 500-1_23-5a
200V 230V 50 Hz 460…
575V
380…
415V
Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
3-Phase Ÿ 4 Power Poles Ÿ 600V AC Maximum Ÿ 60 Hz
00 9 1.5 1.5 2 2 500-TOÄ94
0 18 3 3 5 5 500-AOÄ94 500-AOÄ940 500-AAÄ940 500-AJÄ940 500-ACÄ940
1 27 7.5 7.5 10 10 500-BOÄ94 500-BOÄ940 500-BAÄ940 500-BJÄ940 500-BCÄ940
2 45 10 15 25 25 500-COÄ940 500-CAÄ940 500-CJÄ940 500-CCÄ940
3 90 25 30 50 50 500-DOÄ940 500-DAÄ940 500-DJÄ940 500-DCÄ940
4 135 40 50 75 100 500-EOÄ940 500-EAÄ940 500-EJÄ940 500-ECÄ940
5 270 75 100 150 200 500-FOÄ940 500-FAÄ940 500-FJÄ940 500-FCÄ940
3-Phase Ÿ 5 Power Poles Ÿ 600V AC Maximum Ÿ 60 Hz
NEMA
Size
Continuous
Ampere
Rating [A]
200V 230V 50 Hz 460…
575V
Click to enlarge - 500-1_23-4 Click to enlarge - 500-1_23-5
380…
415V
0 18 3 3 5 5 500-AOÄ95 500-AOÄ950 500-AAÄ950 500-AJÄ950 500-ACÄ950
1 27 7.5 7.5 10 10 500-BOÄ95 500-BOÄ950 500-BAÄ950 500-BJÄ950 500-BCÄ950
2 45 10 15 25 25 500-COÄ950 500-CAÄ950 500-CJÄ950 500-CCÄ950
3 90 25 30 50 50 500-DOÄ950 500-DAÄ950 500-DJÄ950 500-DCÄ950
4 135 40 50 75 100 500-EOÄ950 500-EAÄ950 500-EJÄ950 500-ECÄ950
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500-AOÄ94 becomes Cat. No. 500-AOD94. For other voltages, consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24§  110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
AC, 50 Hz K S§  Pz  T N KN I Q M R
AC, 60 Hz J DØ  H Aª  F U B C
  
¬ Fiberglass-reinforced polyester hubs are included with each starter.
T On size 7 and larger, the auxiliary contact is located on the control relay.
§ Only available on sizes 00…5. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA vaules on AC Coil Data.
§ This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
Ø This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
z This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
ª This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Top Wiring for Motor Loads, Continued

Special Purpose Enclosures

Description Type 4X
Watertight Corrosion-
Resistant Enclosure
Fiberglass-Reinforced Polyester¬ 
Hazardous Locations — Bolted Enclosures¬ 
Contactor Type 7 & 9
Class I, Groups C & D
Class II, Groups E, F, & G

— Divisions 1 & 2 —
Type 3R, 7 & 9
Class I, Groups C & D
Class II, Groups E, F, & G

— Divisions 1 & 2 —
Size Poles
0 1…3 A A A
4…5 A NA NA
1 1…3 A A A
4…5 A NA NA
2 1…3 NA A A
3 1…3 NA A A
4 1…3 NA A A
5 1…3 NA A A
  
A = Available NA = Not Available
¬ For cat. no. information, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor..