Bulletin 505 Full Voltage Reversing

Product Overview


Click to enlarge - 505-1_31-1
Bulletin 505
Size 2, with Solid-State
Overload
Open Type without Enclosure


Bulletin 505


Description

Bulletin 505 reversing starters are most commonly used for full voltage starting and reversing of polyphase squirrel cage motors. Starters Size 00…9 are electrically and mechanically interlocked to avoid both contactors being closed simultaneously. Bulletin 505V vertically arranged starters are available in Sizes 0…5 in the open type without enclosure construction only. Bulletin 505 reversing starters are available with Bulletin 592 eutectic alloy overload relays as standard and Bulletin 592 solid-state overloads are optional for additional flexibility in motor protection.

Standards Compliance and Certifications

Standards Compliance

NEMA/EEMAC ICS 2
UL 508
CSA C22.2 No.14
ABS 4/5.115 — American Bureau of Shipping


UCSG 46 CFR 111.70
IEEE 45
EN/IEC 60947-4-1
CE Marked


Certifications

CSA Certified (LR1234)
UL Listed (File No. E3125, Guide No. NLDX)
Hazardous Location: UL Listed (File No. E10314, CSA Certified (LR11924)


Catalog Number Explanation

Example Cat. No.

500 B   A   D   930 1
a    b    c    d    e    f

a    b    c
Bulletin No. NEMA Size NEMA Enclosure Type
Bulletin No. Description Code Description Code Type
500 Combination — Top wired for motor loads A 0 A Type 1
500F Contactor — Feed-through wiring contactor for motor loads B 1 C Type 4 (stainless steel)
500FL Contactor — Feed-through lighting contactor, 3 pole maximum C 2 E Type 7 & 9 bolted
500L Contactor — Top wired lighting contactor D 3 H Type 3R, 7 & 9 bolted
500LP Contactor — Permanent magnet-latching lighting contactor E 4 J Type 12
505 Starter — Reversing F 5 O No enclosure
509 Starter — Non-reversing G 6 S Type 4X (non-metallic)
520 Starter — Multispeed H 7  
  J 8
K 9
T 00

d    e    f
Nominal Coil Voltage Number of Poles¬  Options
Code Voltage Freq-
uency
Code Voltage Freq-
uency
Code Voltage Description
A 230…240V 60 Hz KN 380…400V 50 Hz 92 Two Poles See Modifications for Non-Combination Devices for detailed information on options.
B 460…480V 60 Hz M 500V 50 Hz 920 Two Poles and (1) Auxiliary Contact (N.O.)  
C 575…600V 60 Hz N 380V 50 Hz 93 Three poles
D 115…120V 60 Hz P 220…230V 50 Hz 930 Three Poles and (1) Auxiliary Contact (N.O.)
F 277V 60 Hz Q 440…460V 50 Hz 94 Four Poles
H 200…208V 60 Hz R 550V 50 Hz 940 Four Poles and (1) Auxiliary Contact (N.O.)
I 415V 50 Hz S 110…115V 50 Hz 95 Five Poles
J 24V 60 Hz T 240V 50 Hz 950 Five Poles and (1) Auxiliary Contact (N.O.)
K 24V 50 Hz U 415V 60 Hz  

Note:All enclosed non-combination contactors and starters are supplied with external reset as standard.

¬ Applies to contactors only


Product Selection

Build a Catalog Number


Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

3-Phase Ÿ 600V AC Maximum Ÿ 60 Hz Ÿ with 3-Pole Overload Protection
NEMA Size Continuous Ampere Rating [A] Maximum Horsepower Rating
Full Load Current Must Not Exceed
“Continuous Ampere Rating”
Open Type
Without
Enclosure
Type 1
General Purpose
Enclosure
Surface Mounting
Type 3R/12,
Rainproof,
Dusttight
Industrial Use
Enclosure
Type 4/4X
Watertight,
Corrosion-
Resistant
Enclosures
Stainless Steel
Type 4X
Watertight,
Corrosion-
Resistant
Enclosure
Fiberglass-
Reinforced
Polyester
Motor Voltage
200V 230V 50 Hz 460…575V
380…415V Cat. No.¬ T  Cat. No.¬  Cat. No.¬  Cat. No.¬ ‡  Cat. No.¬ ‡ 
00 9 1-1/2 1-1/2 2 2 505-TOÄ-µ 505-TAÄ-µ
0 18 3 3 5 5 505-AOÄ-µ 505-AAÄ-µ 505-AJÄ-µ 505-ACÄ-µ 505-ASÄ-µ
1 27 7-1/2 7-1/2 10 10 505-BOÄ-µ 505-BAÄ-µ 505-BJÄ-µ 505-BCÄ-µ 505-BSÄ-µ
2 45 10 15 25 25 505-COÄ-µ 505-CAÄ-µ 505-CJÄ-µ 505-CCÄ-µ 505-CSÄ-µ
3 90 25 30 50 50 505-DOÄ-µ 505-DAÄ-µ 505-DJÄ-µ 505-DCÄ-µ
4 135 40 50 75 100 505-EOÄ-µ 505-EAÄ-µ 505-EJÄ-µ 505-ECÄ-µ
5 270 75 100 150 200 505-FOÄ-µ 505-FAÄ-µ 505-FJÄ-µ 505-FCÄ-µ
6§ §  540 150 200 300 400 505-GOÄ-µ 505-GAÄ-µ 505-GJÄ-µ 505-GCÄ-µ
7§  810 300 600 600 505-HOÄ-µ 505-HAÄ-µ 505-HJÄ-µ 505-HCÄ-µ
8§  1215 450 900 900 505-JOÄ-µ 505-JAÄ-µ 505-JJÄ-µ
9§  2250 800 1600 1600 505-KOÄ-µ 505-KAÄ-µ
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 505-AAÄ-µ becomes Cat. No. 505-AAD-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24Ø  110V-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
Common Control AC,
50 Hz
Pª  T N KN I Q M R
AC,
60 Hz
H A11 U B C
Transformer Controlz  AC,
60 Hz
H A B C
Separate Control
(without transformer)
AC,
50 Hz
K Sª 
AC,
60 Hz
J Dv  F
  

µ Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The cat. no. as listed is incomplete. Select an overload relay code from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)
to complete the cat. no. Example: Cat. No. 505-AAD-µ becomes Cat. No. 505-AAD-A2D.


¬ Omission of Overload Relays — Bulletin 505 reversing starters are available without overload protection. Cat. nos. for all starters without overload protection will be the listed cat. no. with the No. 23 added. Example: Cat. No. 505-AOD-µ would be Cat. No. 505-AOD-23.
T Vertically Arranged — Full voltage reversing starters, sizes 0…5, open type without enclosure can be supplied in a vertically arranged construction. To order, change the bulletin number in the listed cat. no. from 505 to 505V. Example: Cat. No. 505V-AOD-A2D with solid-state overload relay and Cat. No. 505V-AOD with eutectic alloy overload relay.
‡ Fiberglass reinforced polyester hubs are included with each starter. Sizes 6…8 are painted enclosures.
§ Does not include line and load lugs. See Contactor Accessories for kits.
§ Price includes control circuit transformer. This applies to NEMA size 6 enclosed, only.
Ø Only available on sizes 00…5. When using 24V coils on size 4 or 5, an interposing relay may be required. See AC Coil Data values.
z When selecting a factory installed control circuit transformer (see Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 505-BAB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 505-BABJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
ª This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
v This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
ª This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
11This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.


Heater Elements — Starters with eutectic alloy overload relay require 3 heater elements. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

3-Phase Ÿ 600V AC Maximum Ÿ 60 Hz Ÿ With 3-Pole Overload Protection
NEMA Size Continuous Ampere Rating [A] Maximum Horsepower Rating
Full Load Current Must Not Exceed
“Continuous Ampere Rating”
Hazardous Locations
Motor Voltage Unilock Enclosures Bolted Enclosures
200V 230V 50 Hz 460…575V Type 3R, 7 & 9
Class I, Groups C & D
Class II, Groups E, F & G

— Divisions 1 & 2 —
Type 7 & 9
Class I, Groups C & D
Class II, Groups E, F & G

— Divisions 1 & 2 —
Type 3R, 7 & 9
Class I, Groups C & D
Class II, Groups E, F & G

— Divisions 1 & 2 —
380…415V Cat. No.¬ T  Cat. No.¬  Cat. No.¬ ‡ 
0 18 3 3 5 5 505-AUÄ-µ 505-AEÄ-µ 505-AHÄ-µ
1 27 7-1/2 7-1/2 10 10 505-BUÄ-µ 505-BEÄ-µ 505-BHÄ-µ
2 45 10 15 25 25 505-CEÄ-µ 505-CHÄ-µ
3 90 25 30 50 50 505-DEÄ-µ 505-DHÄ-µ
4 135 40 50 75 100 505-EEÄ-µ 505-EHÄ-µ
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 505-AUÄ-µ becomes Cat. No. 505-AUD-µ. For other voltages, consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24§  110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
Common Control AC,
50 Hz
Pª  T N KN I Q M R
AC,
60 Hz
H Aª  U B C
Transformer Control§  AC,
60 Hz
H A B C
Separate Control
(without transformer)
AC,
50 Hz
K SØ 
AC,
60 Hz
J Dz  F
  

µ Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The cat. no. as listed is incomplete. Select an overload relay code from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)
to complete the cat. no. Example: Cat. No. 505-AUD-µ becomes Cat. No. 505-AUD-A2D.


¬ Omission of Overload Relays — Bulletin 505 reversing starters are available without overload protection. Cat. nos. for all starters without overload protection will be the listed cat. no. with the No. 23 added. Example: Cat. No. 505-AUD-µ would be Cat. No. 505-AUD-23.
T For NEMA Type 3R application it is necessary that a drain or breather and drain be added. See Factory Modifications or Accessories.
‡ Includes drain and cover gasket.
§ Only available on sizes 00…5. When using 24V coils on size 4 or 5, an interposing relay may be required. See values.
§ When selecting a factory-installed control circuit transformer (see Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 505-BUB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 505-BUBJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
Ø This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
z This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
ª This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
ª This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.


Heater Elements — Starters with eutectic alloy overload relays require one heater element. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

1-Phase Ÿ 2-Pole Ÿ 277V AC Maximum Ÿ 60 Hz Ÿ With 1-Pole Eutectic Overload Protection
NEMA Size Continuous Ampere Rating [A] No. of Poles Type Of Motor Maximum Horsepower
Rating
(Each Motor)
Full load current of each
motor must not exceed
“Continuous Ampere Rating”
Open Type
Without
Enclosure
Type 1
General
Purpose
Enclosure
Type 3R/12
Rainproof,
Dusttight
Industrial Use
Enclosure
Type 4/4X
Watertight,
Corrosion-
Resistant
Enclosure
Stainless Steel
Hazardous Location
Enclosures
Type 7 & 9
Class I, Groups
C & D
Class II, Groups
E, F & G

Division 1 & 2
Type 3R, 7 & 9
Class I, Groups
C & D
Class II, Groups
E, F & G

Division 1 & 2
Motor Voltage
115V 230V Cat. No.¬ T  Cat. No.¬ T  Cat. No.¬ T  Cat. No.¬ T  Cat. No.¬ T  Cat. No.¬ T 
00 9 2 3 Lead Repulsion Induction 1/3 1 505-TOÄ-101 505-TAÄ-101 Use Size 0 Starter
3 Lead Split Phase 505-TOÄ-102 505-TAÄ-102
3 4 Lead Repulsion Induction 505-TOÄ-103 505-TAÄ-103
4 Lead Split Phase 505-TOÄ-104 505-TAÄ-104
0 18 2 3 Lead Repulsion Induction 1 2 505-AOÄ-101 505-AAÄ-101 505-AJÄ-101 505-ACÄ-101 505-AEÄ-101 505-AHÄ-101
3 Lead Split Phase 505-AOÄ-102 505-AAÄ-102 505-AJÄ-102 505-ACÄ-102 505-AEÄ-102 505-AHÄ-102
3 4 Lead Repulsion Induction 505-AOÄ-103 505-AAÄ-103 505-AJÄ-103 505-ACÄ-103 505-AEÄ-103 505-AHÄ-103
4 Lead Split Phase 505-AOÄ-104 505-AAÄ-104 505-AJÄ-104 505-ACÄ-104 505-AEÄ-104 505-AHÄ-104
4 4 Lead Split Phase
(Break all lines)
505-AOÄ-105 505-AAÄ-105 505-AJÄ-105 505-ACÄ-105
1 27 2 3 Lead Repulsion Induction 2 3 505-BOÄ-101 505-BAÄ-101 505-BJÄ-101 505-BCÄ-101 505-BEÄ-101 505-BHÄ-101
3 Lead Split Phase 505-BOÄ-102 505-BAÄ-102 505-BJÄ-102 505-BCÄ-102 505-BEÄ-102 505-BHÄ-102
3 4 Lead Repulsion Induction 505-BOÄ-103 505-BAÄ-103 505-BJÄ-103 505-BCÄ-103 505-BEÄ-103 505-BHÄ-103
4 Lead Split Phase 505-BOÄ-104 505-BAÄ-104 505-BJÄ-104 505-BCÄ-104 505-BEÄ-104 505-BHÄ-104
4 4 Lead Split Phase
(Break all lines)
505-BOÄ-105 505-BAÄ-105 505-BJÄ-105 505-BCÄ-105
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no.
Example: Cat. No. 505-AAXÄ-101 becomes Cat. No. 505-AAXD-101. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.


[V] 24‡  110…115 115…120 200…208 220…230 230…240 240 277
Common Control§  AC, 50 Hz XS§  XPz  XT
AC, 60 Hz XDØ  XH XAª  XF
Separate Control
(without transformer)
AC, 50 Hz XWS§  XWPz  XWT
AC, 60 Hz XWJ XWDØ  XWH XWAª  XWF
  
¬ Ordering Information — All 1-phase reversing starter orders must be accompanied with a circuit diagram of the motor.
T Omission of Overload Relays — Bulletin 505 reversing starters are available without overload protection. Cat. nos. for all starters without overload protection will be the listed cat. no. with the No. 23 added. Example: Cat. No. 505-AOXD-101 would be Cat. No. 505-AOXD-23-101.
‡ Only available on sizes 00…5. When using 24V coils on size 4 or 5, an interposing relay may be required. See AC Coil Data values.
§ When selecting a factory-installed control circuit transformer (see Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 505-BAXA-6P-101 will have a transformer with a 240V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 505-BAXAJ-6P-101 will have a transformer with a 240V primary/24V secondary and a 24V starter coil.
§ This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
Ø This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
z This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
ª This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Typical Wiring Diagrams

Click to enlarge - 505-1_35-1
Bulletin 5053Æ — 3-PoleReversing Starter with Eutectic Alloy Overload Relayand Solid-State Overload Relays


When limit switches are used, remove control wires D and E from the controller and connect the limit switches as per dashed lines.

Click to enlarge - 505-1_35-2
Bulletin 5053Æ — 3-PoleReversing Starter without Overload Relay


When limit switches are used, remove control wires D and E from the controller and connect the limit switches as per dashed lines.

Click to enlarge - 505-1_35-3
Bulletin 505V3Æ — 3-PoleVertical Reversing Starter with Eutectic Alloy Overload Relay,With Solid-State Overload Relays


Separate Control Circuit — When the controller coils are to operate on a voltage other than line voltage, check coil rating for compatibility and change coils if necessary. Disconnect wires A and B from lines L1 and L2. Connect wires A and B to the separate control source. Refer to local Electrical Code for control circuit disconnection requirements.

Click to enlarge - 505-1_36-1
Bulletin 5051Æ — 3-Pole (Suffix 104)Reversing Starter withEutectic Alloy Overload Relay


When limit switches are used, remove control wires D and E from the controller and connect the limit switches as per dashed lines.

Click to enlarge - 505-1_36-2
Bulletin 5051Æ — 4-Pole (Suffix 105)Reversing Starter withEutectic Alloy Overload Relay


When limit switches are used, remove control wires D and E from the controller and connect the limit switches as per dashed lines.

Click to enlarge - 505-1_36-3
Bulletin 5051Æ — 2-Pole (Suffix 101 and 102)Reversing Starter withEutectic Alloy Overload Relay


When limit switches are used, remove control wires D and E from the controller and connect the limit switches as per dashed lines.

Click to enlarge - 505-1_36-4
Bulletin 5051Æ — 3-Pole (Suffix 103)Reversing Starter withEutectic Alloy Overload Relay


When limit switches are used, remove control wires D and E from the controller and connect the limit switches as per dashed lines.

Separate Control Circuit — When the controller coils are to operate on a voltage other than line voltage, check coil rating for compatibility and change coils if necessary. Disconnect wires A and B from lines L1 and L2. Connect wires A and B to the separate control source. Refer to local Electrical Code for control circuit disconnection requirements.

Modifications for Non-Combination Devices

For Use on Bulletins 500, 500F, 500L, 500LP, 505, 505V, 509, 520, and 520V

Listed on this and the following pages are factory-installed modifications and special features that are available for the low voltage (600V maximum) contactors/starters listed in this catalog. To order, add a dash followed by the suffix number listed in these tables to the end of the product cat. no. Example: Cat. No. 509-BAD-A2E-1.

Bulletin 500 Size Rating 0 1 2 3 4 5 6 7 8 9
Bulletin 500L Ampere Rating 15/20 30 60 100 200 300 540 810 1215 2250
  

Description of Modification Suffix
No.
Enclosure
Type
NEMA Size
00 0 1 2 3 4 5 6 7 8 9
Pilot Devices in Cover or Flange
Full Voltage Non-Reversing Single Speed Contactors or Starters (Buls. 500, 500F, 500L, 500LP, 509)
                     
    START-STOP Push Button
    I/O (Canada only)
1
1
1
1
1¬ 
3R/4/12, 4/4X
BoltedT 
Unilock‡ 
A
NA
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
    ON-OFF Push Button 1E
1E
1E
1E
1¬ 
3R/12, 4/4X, 4X
BoltedT 
Unilock‡ 
A
NA
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
    HAND-OFF-AUTO Selector Switch 3
3
3
3
1¬ 
3R/12, 4/4X, 4X
BoltedT 
Unilock‡ 
A
NA
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
A
A
A
NA
A
A
NA
NA
NA
    OFF-ON Selector Switch 3E
3E
3E
3E
1¬ 
3R/12, 4/4X, 4X
BoltedT 
Unilock‡ 
A
NA
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
A
NA
NA
NA
A
NA
NA
NA
    HAND-OFF-AUTO Selector Switch
    (For Permanent Magnet Latch Type Contactor Only)
3 All Listed¬  NA A A A A A A NA NA NA NA
    PILOT LIGHT (Red Lens) 4R
4R
4R
1, 3R/12, 4/4X, 4X¬ § 
BoltedT 
Unilock‡ 
NA
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
A
NA
NA
A
NA
NA
A
NA
NA
    PUSH-TO-TEST PILOT LIGHT
    (Red Lens)
5R
5R
1, 3R/12, 4/4X, 4X
BoltedT 
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
NA
NA
NA
NA
Full Voltage Reversing and Multi-Speed Starters
(Buls. 505, 505V, 520V, 520V)
                     
    FOR-REV-STOP Push Button 1
1
1
1, 3R/12, 4/4X, 4X
BoltedT 
Unilock‡ 
A
NA
NA
A
A
NA
A
A
NA
A
A
NA
A
A
NA
A
A
NA
A
A
NA
A
A
NA
A
NA
NA
A
NA
NA
A
NA
NA
    FOR-OFF-REV Selector Switch 3
3
3
1, 3R/12, 4/4X, 4X
BoltedT 
Unilock‡ 
A
NA
NA
A
A
A
A
A
A
A
A
NA
A
A
NA
A
A
NA
A
A
NA
A
NA
NA
A
NA
NA
A
NA
NA
A
NA
NA
    HIGH-LOW-STOP Push Button 1
1
1, 3R/12, 4/4X, 4X
BoltedT 
A
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
A
NA
A
NA
A
NA
    HIGH-OFF-LOW Selector Switch 3
3
1, 3R/12, 4/4X, 4X
BoltedT 
A
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
A
NA
A
NA
A
NA
    HIGH-LOW-OFF-AUTO Selector Switch 3J 1, 3R/12, 4/4X, 4X NA A A A A A A A A A A
    PILOT LIGHTS (2) 4R 1, 3R/12, 4/4X, 4X§  NA A A A A A A A A A A
  
A = Available
NA = Not Available
¬ Bulletin 500L and 500FL require a normally open auxiliary contact when used with a push button. See Contactor Accessories, continued. Only one push button or one selector switch (not both) may be added to a Bulletin 509 for NEMA Type 1 without transformers. Only one pilot light may be added to a Bulletin 509 Type 1 without transformers.
T Bolted suitable for Type 7 & 9 or Type 3R, 7 & 9.
‡ Unilock suitable for Type 7 & 9 or Type 3R, 7 & 9 with the addition of a drain or breather and drain.
§ OFF pilot lights for non-reversing and non-multi-speed applications require a normally closed auxiliary contact add -91 to Cat. No. Red and amber are the only colors available on Type 1 non-combination starters. On Type 3R/12 non-combination starters, specify other lens colors by changing the letter to: A = Amber; B = Blue; C = Clear; G = Green; W = White.
§ For multi-speed and reversing starters, one pilot light for each contactor. Add additional letters to identify two lens colors. The first letter specifies FORWARD, HIGH, or ON; the second letter specifies REVERSE, LOW, or OFF; e.g., 4AG.
    

For Use on Bulletins 500, 500F, 500L, 500LP, 505, 505V, 509, 520, and 520V, Continued

Description of Modification Suffix
No.
Enclosure
Type
NEMA Size
00 0 1 2 3 4 5 6 7 8 9
Control Circuit Transformer¬                       
Includes 2 primary fuses and 1 secondary fuse
    with standard capacity 60 or 50 Hz
6PT 
6PT 
6PT 
1, 3R/12, 4/4X, 4X
Bolted‡ 
Unilock§ 
NA
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
STD
STD
STD
STD
NA
NA
STD
NA
NA
STD
NA
NA
    With 100 W extra capacity 60 or 50 Hz 6XP
6XP
6XP
1, 3R/12, 4/4X, 4X
Bolted‡ 
Unilock§ 
NA
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
STD
STD
STD
STD
NA
NA
STD
NA
NA
STD
NA
NA
Control Circuit
Auxiliary contact installed on contactor
                     
  N.O.
N.C.
90§ Ø 
91§ Ø 
All listed
All listed
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Fused control circuit for applications less transformer                          
  (1 Fuse — Fuse Included)
(2 Fuses — Fuses Included)
21
22
1, 3R/12, 4/4X, 4X
1, 3R/12, 4/4X, 4X
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
NA
NA
NA
NA
Surge suppression for 120 or 240V AC Coil 17 All listed NA A A A A A A NA NA NA NA
Terminal blocks (Cat. No. 1492-CA1 or similar) per block z  1, 3R/12, 4/4X, 4X NA A A A A A A A NA NA NA
DC operation of control circuit (power circuit remains AC)
Add letters “DC” to Bulletin No. (add per solenoid)
z  Open
1, 4/4X, 4X, 12
NA
NA
A
z 
A
z 
A
z 
A
z 
A
z 
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Overload Relays (Eutectic Alloy)                      
N.O. alarm contact adder
N.C. alarm contact adder
Omit 3 overload relays
(Bulletin 592)
(Bulletin 592)
(For Bulletins 505 and 520 only)
9
9A
23ª 
All listed
All listed
All listed
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
NA
NA
NA
NA
NA
Auxiliary Relays (Indicate Contact Arrangement and Coil Voltage)                      
3Æ Powermonitor (Timemark Model 258) 400 1, 3R/12, 4/4X, 4X NA A A A A A A NA NA NA NA
Control relay (4-pole maximum)z  v  1, 3R/12
4/4X, 4X
Unilock§ 
NA
NA
NA
NA
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA
A
A
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Addition of timing relayz  v  1, 3R/12
4/4X, 4X
Unilock§ 
NA
NA
NA
A
A
NA
A
A
NA
A
A
NA
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Add Bulletin 813Sz  (Line voltage monitor)
(Line current monitor)
v 
v 

NA
NA
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Bulletin 596 (used on Bulletin 500…509, 3-pole maximum)
(Coil - 180 s timing range)
                         
  ON Delay
OFF Delay
87A
87B
Open Type
Open Type
NA
NA
A
A
A
A
A
A
A
A
A
A
A
A
NA
NA
NA
NA
NA
NA
NA
NA
Extra strong coil for addition of power pole adders required for sizes 2…4 88 All listed NA NA NA A A A NA NA NA NA NA
Form A compelling relayª  (used on Bulletin 520) 70 1, 3R/12, 4/4X, 4X NA A A A A A A A NA NA NA
Form B auto. seq. accelerating relay for each higher speed
-controls the sequence of acceleration from low to high speed. (Used on Bulletin 520)

71

1, 3R/12, 4/4X, 4X

NA

A

A

A

A

A

A

A

NA

NA

NA
Form C auto. seq. decelerating relay for each lower speed
-interposes a time delay between each lower speed. (Used on Bulletin 520)

72

1, 3R/12, 4/4X, 4X

NA

A

A

A

A

A

A

A

NA

NA

NA
Enclosure                      
Breather 136 Bolted‡  NA A A A A A A NA NA NA NA
Breather and drain 137 Unilock§                       
and Bolted‡  NA A A A A A A NA NA NA NA
Drain 138 Unilock§                       
and Bolted‡  NA A A A A A A NA NA NA NA
Protective Covers for Contactors and Starters 426 1, 3R/12, 4/4X, 4                      
NA A A A A A A NA NA NA NA
  
A = Available
NA = Not Available
STD = Standard
¬ If the transformer secondary is to be grounded, add the suffix letter G at no aditional charge. Example: 6GP.
T When ordering in Canada, use suffix 6. Primary fusing is not required by the Canadian Electrical Code.
‡ Bolted suitable for Type 7 & 9 or Type 3R, 7 & 9.
§ Unilock suitable for Type 7 & 9 or Type 3R, 7 & 9.
§ Multiple auxiliary contacts are to be group coded: e.g. use 9 followed by second digit for each auxiliary used: 90-91-98 group coded to “9018”. Maximum quantity of auxuliary contacts (any type) group coded shall be 5.
Ø For Bulletins 505 and 520 devices, one auxiliary contact is installed on each of the two contactors.
z Order by description.
ª Contactors provided on short mounting plate, please contact your local Rockwell Automation sales office or Allen-Bradley distributor for dimensions.
v Only one relay per starter.
ª Through control wiring the starter is forced to operate in the low speed before switching to high speed.

Accessories

Contactor Accessories

For use on Bulletins 500, 500F, 500L, 500FL, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

Description NEMA Size Cat. No.
Click to enlarge - 500Line-1_105-2 Coils (60 Hz)            
115…120V
0…1 CB-236
200…208V CB-249
230…240V CB-254
460…480V CB-273
575…600V CB-278
115…120V 2 CC-236
200…208V CC-249
230…240V CC-254
460…480V CC-273
575…600V CC-278
115…120V 3 CD-236
200…208V CD-249
230…240V CD-254
460…480V CD-273
575…600V CD-278
115…120V 4 CE-236
200…208V CE-249
230…240V CE-254
460…480V CE-273
575…600V CE-278
115…120V 5
(SER. L)
AF-236
200…208V AF-249
230…240V AF-254
Note: For complete listing of coils available, see Bulletin 500 Line of Contactors and Starters 460…480V AF-273
575…600V 5 AF-278
Surge Suppressor — Made to be easily mounted directly across the coil terminals of contactors and starters with 120V or 240V AC coils. The purpose of the suppressor is to limit voltage transients for applications requiring interface with solid-state components. One suppressor is required per coil.
  RC Module            
AC Operating
Mechanism
24…48V AC, 50/60 Hz
00¬  100-FSC48
110…280V AC, 50/60 Hz 100-FSC280
380…480V AC, 50/60 Hz 100-FSC480
Click to enlarge - 500Line-1_105-5 Varistor Module            
AC/DC Operating
Mechanism
12…55V AC/ 12…77V DC
00¬  100-FSV55
Cat. No. 100-FSC280 56…136V AC/ 78…180V DC 100-FSV136
  137…277V AC/ 181…350V DC 100-FSV277
Click to enlarge - 500Line-1_105-6 278…575V AC 100-FSV575
12…120V AC 0…5 599-K04
240…264V AC Varistor 599-KA04
12…120V AC 6 199-FSMA1T 
12…120V AC
Varistor
199-GSMA1‡ 
Cat. No. 599-K04 120V AC 7…8 700-N24
  
¬ For non-combination starters only.
T For use on the interposing relay.
‡ For use on the contactor or starter.

Description NEMA Size Cat. No.
Click to enlarge - 500Line-1_105-1 Terminal and Lug Covers        

Line side terminal covers
0…1 599-TC01N
2 599-TC2N
3 599-TC3N
4 599-TC4N
5 599-TC5N
Line side terminal covers (reversing) 0…1 599-TC01R
Click to enlarge - 500Line-1_105-4 Tie Point Terminal 0…2 599-TP02
3…5 599-TP34
  

Description For Use With No. of Poles NEMA Size Cat. No.
Protective Covers 500/F/FL, 500L, 500LP, 505 3 0…1 599-PC01
Click to enlarge - 1_92 509, 505, 520E (2), 520F/G 3 0…1 599-PS01Ø 
500L, 500LP 5 0…1 599-PC01-5z 
520F/G 5 0…1 599-PS01-5Ø 
500/F/FL, 500L, 500LP, 505 3 2 599-PC2
509, 505, 520E (2), 520F/G 3 2 599-PS2Ø 
500L, 500LP 5 2 599-PC2-5z 
520F/G 5 2 599-PS2-5Ø 
500/F/FL, 500L, 500LP, 505 3 3 599-PC3
509, 505, 520E (2), 520F/G 3 3 599-PS3Ø 
500L, 500LP 5 3 599-PC3-5z 
520F/G 5 3 599-PS3-5Ø 
500/F/FL, 500L, 500LP, 505 3 4 599-PC4
509, 505, 520E (2), 520F/G 3 4 599-PS4Ø 
500L, 500LP 5 4 599-PC4-5z 
520F/G 5 4 599-PS4-5Ø 
500/F/FL, 500L, 500LP 3 5 599-PC5
Cat. No. 599‑PS01 509 3 5 599-PS5Ø 
  
z Used on 5-pole contactors and starters.
Ø Bul. 592 Eutectic alloy or solid-state overload relays.

Contactor Accessories, continued

For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X and 1233V, Continued

Timer Attachment Kit — A pneumatic timer attachment may be field installed in the space of two adjacent auxiliary contact blocks. Timing units are available for either ON-Delay or OFF-Delay operation with a timed set of one (1) N.O. and one (1) N.C. snap-action contacts that are electrically isolated.
Repetitive accuracy within the timer range is approximately ±10% provided a minimum reset time of 75 ms is allowed.
Note:
  • Sizes 0…5: Timers can be added to the left- or right-hand side of the contactor body. On Size 00 they can be mounted to the front of the contactor.

  • Size 0, 1 and 2: Timers cannot be used on the same side as power pole adders.

  • Size 2 Devices: The operating coil must be changed. See Bulletin 500 Line of Contactors and Starters and refer to the size 2 operating coil listing. Order the coil listed for a 4‑…5‑pole device.

  • Note: These coils can also be factory installed.
  • Enclosed Devices: Please contact your local Rockwell Automation sales office or Allen-Bradley distributor.

  • Contact Ratings:  NEMA A600 (10 A, 600V AC max.)
    NEMA P300 (5 A, 300V DC max.)
    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_105-7 On-Delay 00§  100-FPTA30
    On-Delay 100-FPTA180
    Off-Delay 100-FPTB30
    Off-Delay 100-FPTB180
    Left-hand ON Delay 0…5 596-TL32
    Left-hand OFF Delay 596-TL33
    Right-hand ON Delay 596-TR32
    Cat No. 596-TR32 Right-hand OFF Delay 596-TR33
      
    § For open type, non-combination starters only.

    Description NEMA Size Cat. No.
    Auxiliary Contact — Contactors 1 N.O. 0…5 595-A
    Click to enlarge - 500Line-1_106-1 2 N.O. 0…5 595-AA
    1 N.C. 0…5 595-B
    2 N.C. 0…5 595-BB
    1 N.O. and N.C. 0…5 595-AB
    1 N.C.L.B. 0…5 595-BL
    1 N.O. 6 195-GA10
    1 N.O. 7 §  1495-J6
    2 N.O. 6 195-GA20
    2 N.O. 7…8 §  1495-K6
    2 N.O. 9 §  1495-K8
    1 N.C. 6 195-GB01
    1 N.C. 7…9 §  1495-J6
    2 N.C. 6 195-GB02
    2 N.C. 7…8 §  1495-K6
    2 N.C. 9 §  1495-K8
    1 N.O. and N.C. 6 195-GB11
    2 N.O. 7…8 §  1495-K6
    2 N.O. 9 §  1495-K8
    1 N.C.L.B. 6 195-GL01
      
    § The normally open contacts can easily be changed to normally closed in the field.

    Power Pole Adders — The 1 N.O. and 1 N.C. power poles may be field added to all size 0…4 Bulletin 500 line contactors and starters except the Bulletin 500L and 500FL. Two- and three-pole contactors will accept a maximum of two adder poles and four-pole devices will accept one adder pole. Each adder pole kit includes a mechanical load balancer to be used when only one power pole is added. Note: When power poles are added to Size 2, 3, or 4 (2- or 3-pole devices) the operating coil must be changed. Refer to the listing for the size of your contactor or starter. Order the operating coil listed for a 4-…5-pole device.
    Note: These coils can also be factory installed.
    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_106-6 1 N.O. 0…1 599-P01A
    1 N.C. 599-P01B
    1 N.C. Late Break 599-P01BL
    1 N.O. 2 599-P2A
    1 N.C. 599-P2B
    1 N.C. Late Break 599-P2BL
    1 N.O. 3 599-P3A
    1 N.C. 599-P3B
    Cat. No. 599-P01A (1 N.O.)
    Size 0…1, 27 Amps.
    1 N.O. 4 599-P4A
    1 N.C. 599-P4B
    Contactor Kick-off Springs — For horizontal mounting of 2- or 3-pole Bulletin 500 contactors and starters.
    Note: When kick-off springs are added to Size 2, 3 or 4, the operating coil must be changed. Refer to the listing for the size of your contactor or starter. Order the operating coil listed for a 4-pole device.
    Note: These coils can also be factory installed.
    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_106-8 0…1 599-N11
    2 599-N12
    3 599-N13
    4…5 599-N14
      

      Wire Size NEMA Size Cat. No.
    Click to enlarge - 1_93 Lug Connectors (3 per package)
    #14…8 AWG Wire 0…1 ¬ 
    #14…4 AWG Wire 2 1494R-N1
    #8…1/0 AWG Wire 3 1494R-N2
    #6…4/0 AWG Wire 4 1494R-N3
    Cat. No. 1494R-N3 2 of #1/0…350 MCM Wire 5 42450-804-01
      
    ¬ All terminals of the 30 A switches are furnished with self-lifting pressure plate connectors as standard.

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_107-1 Terminal Lug Kit Two #1/0 150…500 MCM
    1 required per terminal
    6 199-LJ1
    Terminal Lug Kit #4 AWG…500 MCM
    3 required per terminal for Size 7 and 4 required per terminal for Size 8
    7…8 199-LG1
      

    Description NEMA Size Cat. No.
    Auxiliary Contact Adder Decks — The same 2- and 4-pole auxiliary contact blocks in various combinations of normally open and normally closed will slide and snap on to the front of the contactor. Adder decks have convenient backed out wire clamps to make lugging of control wires unnecessary. Fits on Open Type devices only.
    Click to enlarge - 500Line-1_106-2 2 N.O. 00 100-FA20
    1 N.O. -1 N.C. 100-FA11
    2 N.C. 100-FA02
    4 N.O. 100-FA40
    3 N.O.-1 N.C. 100-FA31
    2 N.O. -2 N.C. 100-FA22
    4-pole 4 N.C. 100-FA04
    24V DC Interface Module — Mounts to the top of the contactor. It provides a 24V DC, 0.5 w input signal that can be used to operate the 24…240V AC coil of the contactor. Fits on Open Type devices only.
    Click to enlarge - 500Line-1_106-3 00 100-JE
    Latch Attachment — On the front of the contactor. Fits on Open Type devices only.
    Click to enlarge - 500Line-1_106-4 00 100-FL11Ä
    Interposing Contactor — For open type Bulletin 500 and 500L. 120V, 60 Hz 6 500-NX100D
    240V, 60 Hz 6 500-NX100A
    Device Markers — Snap easily into the coil cover of contactors and starters for component identification. A maximum of five markers will fit on each contactor or starter. (Standard: 50 device markers per package)
    Click to enlarge - 1-092 0…5 599-DM ‡  5
    Bulletin 500 with device markers
    Top Wiring Kit — Consists of (3) power lugs for the purpose of making extra connections to the load side of the contactor. A second set of overload relays can be wired to these lugs if two motors are being controlled by a single contactor.
    Click to enlarge - 500Line-1_106-7 0…1 599-TW01
    2 599-TW2
    3 599-TW3
    4 599-TW4
    Cat No. 599-TW01 5 599-TW5P
      

    Ä Voltage Suffix Code

    The cat. no. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No.
    Example: 120V, 60 Hz: Cat. No. 100-FL11Ä becomes Cat. No. 100-FL11D. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.


      [V] 24 48 100 110 120 230…
    240
    240 277 380…
    400
    400…
    415
    400 480
    50 Hz K Y KP D VA T N G B
    60 Hz J D A T N B
      
    ‡ To complete cat. no., insert in the third position the desired numeric symbol (0…5) or one of the following letters — A, B, C, D, E, F, H, L, M, P, R, S, T, U, or W.

    Contactor Accessories, continued

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_116-7 Click to enlarge - 500Line-1_116-8 Adapter Plates — For replacement of:
  • Allen-Bradley
  • (Bulletin 709 Series K)
  • Cutler Hammer
  • (Citation & Freedom Series)
  • Furnas (Class 14 and ESP 100)

  • General Electric (Series 300)

  • Joslyn-Clark (Type HP)

  • Square D (Type S)

  • Westinghouse
  • (A200 and W200 Advantage)
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0, 1 599-CP01
    2 599-CP2
      

    For use on Bulletins 512V, 513V, 1232V, 1233V

    Contactors are supplied with one normally open and one normally closed auxiliary contact (A600 rating) as standard. Additional auxiliary contacts, two normally open and two normally closed, can be added in the field.

    Description Cat. No.
    Auxiliary Contact (10 A @ 600V) 1195C-N3
    Auxiliary Contact (10 mA @ 5V DC) 1195C-N4
      

    Overload Accessories

    For use on Bulletins 500, 500F, 500FL, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_107-2 Auxiliary Contact —
    For eutectic alloy overload relays only¬ 
       
    1 N.O. 00, 3-phaseT  595-A00
    1 N.C. 00, 3-phaseT  595-B00
    1 N.O. 0…2, 5…9 595-A02
    Auxillary Contact —
    For eutectic alloy overload relays only¬ 
    Contact Ratings —
    NEMA A600 (10 A, 600V AC max.)
    NEMA P300 (5 A, 300V DC max.)
    1 N.C. 595-B02
    1 N.O. 3…4 595-A34‡ 
    1 N.C. 595-B34§ 
      

    Description Max. Continuous Current Rating [A] Cat. No.
    Click to enlarge - 500Line-1_116-6 DIN Rail Mounting Adapter for Bulletin 592 compact type 3-pole overload relays 40 599-MP1
    DIN Rail Mounting Adapter for Bulletin 592 compact type 1-pole overload relays 62 599-MP2
      

    ¬ Auxiliary contact for solid-state overload relays is included in the product.
    T Non-combination starters only.
    ‡ Auxiliary contact mounted on right-hand side of overload relay provides N.O. contact function. Auxiliary contact mounted on left-hand side of overload relay provides N.C. contact function.
    § To be mounted on right-hand side of overload to provide additional AC contact function.


    Voltage Control Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Control Circuit Transformer with Top-Mounted Fuse Block Kits (Pre-Wired)¬ T 

      NEMA Size Primary Voltage Capacity – 120V Secondary Voltage
    Standard 100 W Extra 200 W Extra 300 W Extra 400 W Extra
    VA Cat. No. VA Cat. No. VA Cat. No. VA Cat. No. VA Cat. No.
    Click to enlarge - 1_093 0…2 208V 80 1497-N1PK 130 1497-N15PK 250 1497-N7PK 350 1497-N10PK 500 1497-N18PK
    240V & 480V 1497-N2PK 1497-N16PK 1497-N8PK 1497-N11PK 1497-N19PK
    600V 1497-N3PK 1497-N17PK 1497-N9PK 1497-N12PK 1497-N20PK
    3 208V 200 1497-N4PK 250 1497-N7PK 350 1497-N10PK 500 1497-N18PK 500 1497-N18PK
    240V & 480V 1497-N5PK 1497-N8PK 1497-N11PK 1497-N19PK 1497-N19PK
    600V 1497-N6PK 1497-N9PK 1497-N12PK 1497-N20PK 1497-N20PK
    4 208V 250 1497-N7PK 350 1497-N10PK 500 1497-N18PK
    240V & 480V 1497-N8PK 1497-N11PK 1497-N19PK
    600V 1497-N9PK 1497-N12PK 1497-N20PK
    5 208V 350 1497-N10PK 500 1497-N18PK
    240V & 480V 1497-N11PK 1497-N19PK
    600V 1497-N12PK 1497-N20PK
    6 208V 500 1497-N18PK
    240V & 480V 1497-N19PK
    600V 1497-N20PK
      
    ¬ Transformers for NEMA sizes 7…9 are included as standard.
    T Type 4/4X non-metallic enclosures and Type 7 & 9 hazardous location enclosures require transformers with separately mounted fuse blocks. For a complete listing of transformers, see Bulletin 1497 — Global Control Circuit Transformers.

    Control Circuit Transformers with Top Mounted Fuse Blocks‡ T 

      NEMA Size Primary Voltage/
    3 Pole Fuse Block
    Capacity – 120V Secondary Voltage
    Standard
    VA Cat. No.
    Click to enlarge - 1_093_2 0…2 208V 80 1497-B-HXDX-3-N
    240V & 480V 1497-B-BASX-3-N
    600V 1497-B-CXSX-3-N
    3 208V 200 1497-D-HXDX-3-N
    240V & 480V 1497-D-BASX-3-N
    600V 1497-D-CXSX-3-N
    4 208V 250 1497-E-HXDX-3-N
    240V & 480V 1497-E-BASX-3-N
    600V 1497-E-CXSX-3-N
    5 208V 350 1497-F-HXDX-3-N
    240V & 480V 1497-F-BASX-3-N
    600V 1497-F-CXSX-3-N
      
    ‡ Transformers can be installed in Type 1, 3R, 3R/4/12 painted enclosures and Type 4/4X stainless steel enclosures.
    T Type 4/4X non-metallic enclosures and Type 7 & 9 hazardous location enclosures require transformers with separately mounted fuse blocks. For a complete listing of transformers, see Bulletin 1497 — Global Control Circuit Transformers.

    Voltage Control Accessories, continued

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1232X, and 1233V, Continued

    For Use When Fuse Block Is Not Integrated with the Transformers

    Click to enlarge - 500Line-1_108-1 Click to enlarge - 500Line-1_108-2 Click to enlarge - 500Line-1_108-3
    Cat. No. 1491-R165
    1-Pole Fuse Block
    Cat. No. 1491-R167
    2-Pole Fuse Block
    Cat. No. 1491-R171
    3-Pole Fuse Block
    Click to enlarge - 500Line-1_108-4 Click to enlarge - 1497-1_235-5  
    Cat. No. 1491-R169
    3-Pole Fuse Block
    Cat. No. 1491-R150
    Fuse Cover without Fuse
     

    These control circuit fusing kits are intended to be used for control circuit transformer protection and protection of control circuits capable of delivering no more than 200 000 RMS symmetrical amperes, 600V maximum. (Fuses not included)

    Description¬  Cat. No.
    One-pole kit — panel-mounted (midget fuse)T  1491-R165
    Control Circuit Fuse Block
    For Class CC rejection type fuses (fuses not included)T 
    1491-R162
    Two-pole kit — panel-mounted (two midget fuses)T  1491-R167
    Three-pole kit — panel-mounted (one midget fuse/two Class CC fuses)T  1491-R169
    Three-pole kit — panel-mounted (three Class CC fuses) 1491-R171
    Single-pole kit — Bulletin 500 line controller mounted (Class CC fuses)‡  599-FR04
    One-pole kit — panel-mounted (31…60 A Class J fuse) 1491-R173
    One-pole kit — panel-mounted (61…100 A Class J fuse) 1491-R175
      
    ¬ For control circuit transformers with a 350 VA or larger rating, it is recommended that Bussmann Type FNQ-R, Ferraz-Shawmut Type ATDR, Littelfuse Type KLDR time delay fuses, or equivalent be used for primary fusing.
    T These kits use only Class CC or midget fuses (rated 0.5…30 A) such as those offered by the following manufacturers:
    •  Bussmann KTK-R
    •  Ferraz-Shawmut ATM R
    •  Littelfuse KLK
    ‡ Cat. No. 599-FR04 is rated for 6 A fuse maximum. Controller mounting applies to size 0…5 devices only.
    § One cover per pole is required. Example: transformer with top-mounted fuse block requires three covers. Fuse block kit for separate control requires two covers. Fuses not included.

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_108-6 Single-pole kit — Bulletin 500 line controller mounted (Class CC fuses) 0…5 599-FR04
      
    Note:One cover per pole is required. Example: transformer with top-mounted fuse block requires three covers. Fuse block kit for separate control requires two covers.

    Disconnect Switch Accessories

    For use on Bulletins 502, 502L, 506, 506X, 512, 512H, 512M, 512V, 522, 532, 542, 572, 1242, 1272, 1282, 1232X, and 1232V

      Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_109-1 Fuse Clips    
    0…30 A, 250V AC, Class H 0…2 1401-N41
    0…30 A, 250V AC, Class J
    0…30 A, 600V AC, Class H
    0…30 A, 600V AC, Class J
    31…60 A, 250V AC, Class H
    1…3 1401-N42
    31…60 A, 250V AC, Class J
    31…60 A, 600V AC, Class H
    31…60 A, 600V AC, Class J
    1…3 1401-N43
    61…100 A, 250V AC, Class H
    61…100 A, 250V AC, Class J
    61…100 A, 600V AC, Class H
    61…100 A, 600V AC, Class J
    2…4 1401-N44
    101…200 A, 250V AC, Class H
    101…200 A, 250V AC, Class J
    101…200 A, 600V AC, Class H
    101…200 A, 600V AC, Class J
    3…5 1401-N45
    201…400 A, 250V AC, Class H
    201…400 A, 250V AC, Class J
    201…400 A, 600V AC, Class H
    201…400 A, 600V AC, Class J
    4…5 1401-N46
    0…30 A, 250V AC, Class R
    0…30 A, 600V AC, Class R
    31…60 A, 250V AC, Class R
    0…2T  1401-N50
    1401-N51
    31…60 A, 600V AC, Class R 1…3 1401-N52
    61…100 A, 250V AC, Class R
    61…100 A, 600V AC, Class R
    2…4 1401-N53
    101…200 A, 250V AC, Class R
    101…200 A, 600V AC, Class R
    3…5 1401-N54
    201…400 A, 250V AC, Class R
    201…400 A, 600V AC, Class R
    5…6 1401-N55
    0…30 A, 250V AC HRC Form II Fusing¬ 
    0…30 A, 600V AC HRC Form II Fusing¬ 
    31…60 A, 250V AC HRC Form II Fusing¬ 
    31…60 A, 600V AC HRC Form II Fusing¬ 
    0…2T 
    1…3
    z 
    61…100 A, 250V AC HRC Form II Fusing¬ 
    61…100 A, 600V AC HRC Form II Fusing¬ 
    2…4 1401-HRC100
    101…200 A, 250V AC HRC Form II Fusing¬ 
    101…200 A, 600V AC HRC Form II Fusing¬ 
    3…5 1401-HRC200
    201…400 A, 250V AC HRC Form II Fusing¬ 
    201…400 A, 600V AC HRC Form II Fusing¬ 
    4…5 1401-HRC400
    Click to enlarge - 500Line-1_109-2 Auxiliary Contacts for Disconnect Switches
    1 N.O.
    0…5 1495-N8
    1 N.C. 0…5 1495-N9
      
    ¬ HRC Form II fusing for Canada only.
    T For 0…30 A only.
    z Fuse clip not required. Fuse bolts directly to switch and trailer fuse block.

    Click to enlarge - 1494-2_19-1 Description For Use With Cat. No.
    Lug Connectors (3 per package) 1494C, 1494F, 1494G, and 1494V Disconnect Switches  
    Disconnect Size [A] Wire Size
    30 #14…8 AWG Wire ¬ 
    60 #14…4 AWG Wire §  1494R-N1
    100 #8…1/0 AWG Wire §  1494R-N2
    200 #6…4/0 AWG Wire §  1494R-N3
    400 (2) of #1/0…250 MCM Wire 1494R-N14
    400 #4 AWG…500 MCM Wire (oversized) 1494R-N15
    600 (2) of #1/0…350 MCM Wire §  1494R-N10
    Cat. No. 1494R-N3 600 (2) of #1/0…350 MCM Wire 1491-N621 or 1491-R621 600 A fuse blocks §  1494R-N11
    Click to enlarge - 1495_FuseCover_GS Protective Fuse Covers
    Switch Rating [A] Fuse Class Fuse Clip Rating [A] Cat. No.
    250V 600V
    30
    30
    60
    30
    60
    60
    100
    Nonfusible
    H, R
    H, R
    J
    J
    Nonfusible
    Nonfusible

    30
    60
    30
    60




    30
    60

    1495-N64
    30
    60
    100
    H, R
    H, R
    J


    100
    30
    60
    100
    1495-N65
    100 H, R 100 100 1495-N66
    200
    200
    Nonfusible
    H, J, R

    200

    200
    Ø  1495-N67
    200
    200
    Nonfusible
    H, J, R

    200

    200
    z  1495-N62
    400
    400
    Nonfusible
    H, J, R

    400

    400
    Ø  1495-N68
    400
    400
    Nonfusible
    H, J, R

    400

    400
    z  1495-N63
    600 Nonfusible
    J

    600

    600
    Ø  1495-N61
      
    ¬ All terminals of the 30 A switches are furnished with self-lifting pressure plate connectors (N56, N57, and N58) as standard.
    § Each kit contains three lugs.
    § Each kits contains two lugs.
    Ø Switch with right-hand mechanism.
    z Switch with left-hand mechanism.

    Circuit Breaker Accessories

    For use on Bulletins 503, 503L, 507, 507X, 513, 513H, 513M, 513V, 523, 533, 543, 573, 1243, 1273, 1283, 1233X, and 1233V

    Description NEMA Size Cat. No.
    Click to enlarge - 500Line-1_110-1 Circuit Breaker Kits    
    3 A, 0…1/3 Hp @ 200 and 230V
    3 A, 0…1 Hp @ 460 and 575V
    0…1 1401-N60
    7 A, 0.5…1 Hp @ 200 and 230V
    7 A, 1.5…3 Hp @ 460 and 575V
    0…1 1401-N61
    15 A, 1.5…3 Hp @ 200 and 230V
    15 A, 5…7.5 Hp @ 460 and 575V
    0…1 1401-N62
    30 A, 5 Hp @ 200V
    30 A, 5…7.5 Hp @ 230V
    30 A, 10…15 Hp @ 460 and 575V
    1…2 1401-N63
    50 A, 5…10 Hp @ 200V
    50 A, 10 Hp @ 230V
    50 A, 20…25 Hp @ 460V
    50 A, 20…30 Hp @ 575V
    1…3 1401-N64
    100 A, 15…25 Hp @ 200 and 230V
    100 A, 30…50 Hp @ 460V
    100 A, 40…50 Hp @ 575V
    2…4 1401-N65
    150 A, 30 Hp @ 200V
    150 A, 30…40 Hp @ 230V
    150 A, 60…75 Hp @ 460V
    150 A, 75…100 Hp @ 575 V
    3…4 1401-N66
    250 A, 125 Hp @ 575V 5 1401-N68
    250 A, 50…60 Hp @ 200V
    250 A, 60…75 Hp @ 230V
    1401-N69
    Click to enlarge - 500Line-1_109-2 Auxiliary Contacts for Disconnect Switches   1495-N8
    One normally open (1 N.O.)
    Adapter kit may be required. ¬ 
    Bolted — One normally open (1 N.O.)T 
    Unilock — One normally open (1 N.O.)T 
    0…5‡ 
    4…5§ 
    One normally closed (1 N.C.)
    Adapter kit may be required.¬ 
    Bolted — One normally closed (1 N.C.)T 
    Unilock — One normally closed (1 N.C.)T 
    0…5 1495-N9
    Click to enlarge - 500Line-1_110-3 Unilock — One normally open (1 N.O.)T  0…2 1495-N14
    Unilock — One normally closed (1 N.C.)T  0…2 1495-N15
    HMCP Circuit Breaker Adapter Kits (for mounting 1 or 2 auxiliary contacts)
    400 A FrameT 
    5 1495-N16
    150 A Frame 3…4 1495-N21
    250 A Frame - Enclosure Type 1, 3R/4/12, 3R and 4/4X (stainless steel)
    250 A Frame - Enclosure Type 7 & 9 (bolted & Unilock) and 4/4X (non-metallic)
    4…5§ 
    0…5Ø 
    1495-N22
    250 A Frame - Enclosure Type 1, 3R/4/12, 3R, and 4/4X (stainless steel) 4 1495-N23
    Unilock — 150 A FrameT  3…4 1495-N21
    Unilock — 250 A FrameT  4…5 1495-N22
      
    ¬ Contact Ratings — NEMA B600 and NEMA P600.
    T Not available on larger sizes 6…9.
    ‡ For Bolted and 1 N.O.
    § For Unilock 1 N.C.
    § For Enclosure Type 1.
    Ø For Enclosure Types 7 & 9.

    Pilot Device Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_111-1 Selector Switch Kits
    OFF-ON/HAND-OFF-AUTO¬ T  1 (Lift-off) 00 599-SS00
    0…2 599-SS02
    HAND-OFF-AUTO 1, 3R/4/12 0…5 599-SS09HJ
    4, 4X (stainless steel and non-metallic) 599-SS09HS
    OFF-ON 1, 3R/4/12 599-SS09OJ
    4, 4X (stainless steel and non-metallic) 599-SS09OS
    FOR-OFF-REV 1, 3R/4/12 599-SS09RJ
    4, 4X (stainless steel and non-metallic) 599-SS09RS
    TEST-OFF-AUTO
    (spring return from TEST)
    1, 3R/4/12 599-SS09TJ
    4, 4X (stainless steel and non-metallic) 599-SS09TS
    OFF-ON/
    HAND-OFF-AUTO¬ T 
    1 (Lift-off) 3…5 599-SS34
    FOR-OFF-REV (Unilock) 3R, 7 & 9 0…2 1481-N48
    OFF-ON (Unilock) 1481-N54
    HAND-OFF-AUTO (Unilock) 1481-N55
    OFF-ON (Unilock) 3…5 1481-N59
    HAND-OFF-AUTO (Unilock) 1481-N60
    FOR-OFF-REV (Unilock) 1481-N62
    Click to enlarge - 500Line-1_111-2 Push Button Kits
    START-STOP¬ T  1 (Lift-off) 00 599-PB00
    0…2 599-PB02
    3…5 599-PB34
    START-STOP 1, 3R/4/12 0…5 599-PB09SJ
    4, 4X (stainless steel and non-metallic) 599-PB09SS
    FOR-REV-STOP 1, 3R/4/12 599-PB09RJ
    4, 4X (stainless steel and non-metallic) 599-PB09RS
    HIGH-LOW-STOP 1, 3R/4/12 599-PB09WJ
    4, 4X (stainless steel and non-metallic) 599-PB09WS
    START-STOP (Unilock) 7 & 9 0…2 1481-N53
    3…5 1481-N58
    START-STOP (bolted) 0…9 Use
    800H-DPH16AAXX64
      
    ¬ Bulletins 500, 505, 509, 520 with control transformer are supplied from the factory in Type 1 (hinged) enclosures.
    T For non-combination starters only.

    Pilot Device Accessories, continued

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V, Continued

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_112-1 Pilot Light Kits‡ 
    120V
    1, 3R/4/12 0…5 599-PL09DJ
    120V 4, 4X (stainless steel and non-metallic) 599-PL09DS
    240V 1, 3R/4/12 599-PL09AJ
    240V 4, 4X (stainless steel and non-metallic) 599-PL09AS
    480V 1, 3R/4/12 599-PL09BJ
    480V 4, 4X (stainless steel and non-metallic) 599-PL09BS
    600V 1, 3R/4/12 599-PL09CJ
    600V 4, 4X (stainless steel and non-metallic) 599-PL09CS
    ON¬ T §  1 (Lift-off) 00 599-PL00Ä
    0…2 599-PL02Ä
    3…9 599-PL34Ä
    Optional Pilot Light Lens Covers
    Red
    All 0…5 800T-N26R
    Green 800T-N26G
    Amber 800T-N26A
    Blue 800T-N26B
    Clear 800T-N26C
    White 800T-N26W
    ON (Unilock 120V) — RedT §  3R, 7 & 9
    (Unilock)
    0…5 1481-N56A120R
    ON (Unilock 120V) — GreenT §  1481-N56A120G
    Click to enlarge - 500Line-1_112-2 Push-to-Test Pilot Light Kits‡ 
    120V
    1, 3R/4/12 0…5 599-PT09DJ
    120V 4, 4X (stainless steel and non-metallic) 599-PT09DS
    240V 1, 3R/4/12 599-PT09AJ
    240V 4, 4X (stainless steel and non-metallic) 599-PT09AS
    480V 1, 3R/4/12 599-PT09BJ
    480V 4, 4X (stainless steel and non-metallic) 599-PT09BS
    600V 1, 3R/4/12 599-PT09CJ
    600V 4, 4X (stainless steel and non-metallic) 599-PT09CS
    Optional Push-to-Test
    Pilot Light Lens Covers

    Red
    All 0…5 800T-N40
    Green 800T-N41
    Amber 800T-N42
    Blue 800T-N43
    Clear 800T-N45
    White 800T-N44
      

    Ä Voltage Suffix Code

    The Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the cat. no.
    Example: Cat. No. 599-PL02Ä becomes Cat. No. 599-PL02B. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.


      [V] 115…120 230…240 460…480 575…600
    60 Hz D A B C
      
    ¬ For non-combination starters only.
    T Bulletins 500, 505, 509, and 520 with control transformer are supplied from the factory in Type 1 (hinged) enclosures.
    ‡ Pilot light kits and push-to-test pilot light kits include one green and one red cover as standard.
    § An adapter (Cat. No. 1481-N61) is required for each pilot light added to Size 3, 4, and 5 Unilock enclosures.
    § Supplied with red lens only.
    Note:Bulletins 505 and 520 with two pilot lights are supplied in hinged enclosures, with or without control circuit transformers.

    Pilot Device Accessories, continued

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V, Continued

    Description Enclosure Type NEMA Size Cat. No.
      ON T  (Unilock) —
    Red Lens (120V)
    3R, 7 & 9
    (Unilock)
    0…5 1481-N56A120R
      ON T  (Unilock) —
    Green Lens (120V)
    1481-N56A120G
      Transformers for pilot lights
    240V, 60 Hz and 220V, 50 Hz¬ 
    00…5 1481-NX1
    480V, 60 Hz and 440V, 50 Hz 1481-NX2
    600V, 60 Hz and 550V, 50 Hz 1481-NX3
    Click to enlarge - 500Line-1_113-1 Replacement Bulbs for all Pilot Lights
    120V coil voltage - incandescent
    Amber, green, red, or blue lens color
    800T-N169
    120V coil voltage - LED
    Amber lens color
    800T-N320A
    Green lens color 800T-N320G
    Red lens color 800T-N320R
    Blue lens color 800T-N320B
    240/480/600V coil voltage - incandescent
    Amber, green, red, or blue lens color
    800T-N65
    240/480/600V coil voltage - LED
    Amber lens color
    800T-N318A
    Green lens color 800T-N318G
    Red lens color 800T-N318R
    Blue lens color 800T-N318B
      Additional Pilot Devices
    Additional pilot devices
    1, 3R/4/12 0…9 Use Bulletin 800T devices
    (See Bulletin 800T/800H 30.5 mm Push Buttons)
    Additional pilot devices 4/4X, 4X 0…9 Use Bulletin 800H
    Type 4X devices
    (See Bulletin 800T/800H 30.5 mm Push Buttons)
    Additional pilot devices (bolted) 3R, 7 & 9 0…9 Use Bulletin 800H
    Type 7 & 9 devices
    (See Bulletin 800H/Hazardous Location Push Buttons)
      
    ¬ When the control voltage is other than 120V, 60 Hz or 110V, 50 Hz it is necessary to also use one of the following transformers.
    T An adaptor (Cat. No. 1481-N61) is required for each pilot light added to size 3, 4, and 5 Unilock enclosures.

    Enclosure Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_114-1 Metallic Conduit Connectors
    1 in. (24.5 mm)
    1, 3R/4/12, 3R 0…1 1232-N11
    1-1/4 in. (31.75 mm) 2 1232-N12
    1-1/2 in. (38.1 mm) 3 1232-N13
    2-1/2 in. (63.5 mm) 4 1232-N14
    3 in. (76.2 mm) 5 1232-N15
    Click to enlarge - 500Line-1_114-2 Non-metallic Conduit Connectors
    1/2 in. (12.7 mm)
    4, 4X (stainless steel and non-metallic) 0…1 1490-N1
    3/4 in. (19 mm) 1490-N9
    1 in. (24.5 mm) 1490-N10
    1-1/4 in. (31.75 mm) 2 1490-N11
    1-1/2 in. (38.1 mm) 3 1490-N5
    2 in. (50.8 mm) 4 1490-N6
    2-1/2 in. (63.5 mm) 1490-N7
    3 in. (76.2 mm) 5 1490-N8
    Click to enlarge - 500Line-1_114-3 Grounding Adapters
    1/2 in. (12.7 mm), #14…10 AWG
    4, 4X (stainless steel and non-metallic)T  0…1 1490-N19
    3/4 in. (19 mm), #14…8 AWG 1490-N20
    1 in. (24.5 mm), #14…8 AWG 1490-N21
    1-1/4 in. (31.75 mm), #14…4 AWG 2 1490-N22
    1-1/2 in. (38.1 mm), #8…1/0 AWG 3 1490-N23
    2 in. (50.8 mm), #8…1/0 AWG 4 1490-N24
    2-1/2 in. (63.5 mm), #6…2/0 AWG 1490-N25
    3 in. (76.2 mm), #6…4/0 AWG 5 1490-N26
    Click to enlarge - 500Line-1_114-4 Handle Kits with Universal Link for
    Switch and Breaker

    Painted Metal
    5-1/2 in. base
    1, 3R, 3R/4/12¬  0…4 1494F-M1
    Painted Metal
    7-1/2 in. base
    5 1494F-M2
    Stainless Steel
    5-1/2 in. base
    4/4X (stainless steel) 0…4 1494F-S1
    Stainless Steel
    7-1/2 in. base
    5 1494F-S2
    Nonmetallic Handle
    5-1/2 in. base
    1, 3R, 3R/4/12, 4/4X (non-metallic) 0…4 1494F-P1
    Click to enlarge - 500Line-1_114-5 Hole Plugs
    30.5 mm hole plug for pilot devices
    All 0…5 800T-N1
    19.5 mm hole plug for resets and
    door safety hardware
    598-N1
      
    ¬ For combination starters only.
    T Bulletin 1490 grounding adapters are available for use with these conduit hubs. These bushings provide a convenient method of connecting a ground wire to the conduit system. See conduit connector (hub) above proper size.

    Enclosure Accessories, continued

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 512V, 513, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V, Continued

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_115-1 Door Safety Hardware Kits
    Enclosure Size (H x W x D)

    27 x 10 x 8.2 in.
    3R/4/12T  0…2 1494F-V1
    30 x 20 x 9.7 in. 0…4 1494F-V2
    50 x 22 x 11.1 in. 3…4 1494F-V3
    56 x 30 x 14 in. 5 1494F-V4
      Breather
    Bulletin 505, 507, 509, and 513 — Unilock and bolted
    Class I, Groups C and D
    Class II, Groups E, F and G§ ‡ 
    0…5 1401-N1
    Drain
    Bulletin 505, 507, 509, and 513 — Unilock and bolted
    Class I, Groups C and D
    Class II, Groups E, F and G§ ‡ 
    1401-N2
    Breather Drain Combination§ 
    Bulletin 505, 507, 509, and 513 — Unilock and bolted
    Class I, Groups C and D
    Class II, Groups E, F and G§ ‡ 
    1401-N3
    Click to enlarge - 1_102 Ground Lug Kits 0…2 599-GR1
    3…5 599-GR2
    6…7 599-GR3
      

    Description of Accessory Kit Size 0…2 Size 3 Size 4 Size 5 Size 6…9
    Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
    Reset Buttons (Each Kit Contains One Reset)          
    Type 1, 3R/12
    Bulletin 506…507 — One Kit Required Per Starter
    Bulletin 512…513 — One Kit Required Per Starter
    Bulletin 522…523 — Two Kits Required Per Starter
    1493-N21 1493-N21 1493-N21
    1493-N21Ø 
    Pneumatic Timer Mounting Plate Adapter
    (For Mtg. Bulletin 849A Timer)
        Bulletin 509 and 513 — Unilock§ 
    1401-N4
      
    T Converts combination starter enclosure F to enclosure code D or J with door safety hardware.
    ‡ Standard on bolted Type 3R, 7 & 9.
    § The breather-drain combination can be in enclosure top as a breather or bottom as a drain. Specify (2) when both functions are required.
    § Unilock suitable for Types 7 & 9 or Types 3R, 7 & 9 with the addition of a drain or a breather and drain.
    Ø For Bulletins 512…513 only.

    System Accessories

    For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V

    Description Enclosure Type NEMA Size Cat. No.
    Click to enlarge - 500Line-1_116-1 Power Monitor Kit¬ T 
    3-phase, 240V AC —
    (Time Mark Model A258)
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 599-PM1
    3-phase, 480V AC —
    (Time Mark Model A258B)
    599-PM2
    Click to enlarge - 500Line-1_116-2 Terminal Block¬ 
    Panel Mount (6 point)‡ 
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 1492-HC6
    Click to enlarge - 500Line-1_116-3 Timing Relays¬ 
    120V AC, ON-Delay — 8-pin socket
    (Cat. No. 700-HN125) required
    0.1…10 s
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HT12AU120
    120V AC, ON-Delay — 8-pin socket
    (Cat. No. 700-HN125) required
    1.0…180 s
    700-HT12BU120
    120V AC, OFF-Delay — 11-pin socket
    (Cat. No. 700-HN126) required
    0.1…10 s
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HT22AU120
    120V AC, OFF-Delay — 11-pin socket
    (Cat. No. 700-HN126) required
    1.0…180 s
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HT22BU120
    Click to enlarge - 500Line-1_116-4 Control Relays¬ 
    DPDT
    2-pole
    2 Form C
    Single AgNi Contact
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HA32A1
    3PDT
    3-pole
    3 Form C
    Single AgNi Contact
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HA33A1
    Click to enlarge - 500Line-1_116-5 Relay Sockets¬ 
    8-pin socket
    1 (hinged), 3R, 3R/4/12, 4/4X (stainless) 0…7 700-HN125
    11-pin socket 0…7 700-HN126
      
    ¬ For combination starters only.
    T 3-phase power monitor kit includes the time mark phase monitor and socket.
    ‡ Up to two 6-point terminal blocks may be added to each combination starter.

    Specifications

    Electrical Ratings

    NEMA
    Size
    Load
    Voltage
    [V]
    Continuous
    Current
    Rating
    [A]
    Service
    Limit
    Current
    Rating
    [A]¬ 
    Maximum Hp Rating
    (Non-plugging and non-jogging duty)
    Maximum Hp Rating
    (Plugging and jogging duty)T 
    Transformer Primary
    Switching kVa Rating
    (Inrush Current
    £ 20 times
    Continuous
    Current)
    Transformer Primary
    Switching kVa Rating
    (Inrush Current = 20
    to 40 times
    Continuous Current)
    Capacitor
    Switching
    kVAR‡ 
    Maximum
    Circuit
    Closing
    Inrush
    Current
    [A] Peak
    Including
    Offset
    1Æ 3Æ 1Æ 3Æ 1Æ 3Æ 1Æ 3Æ 3Æ 3Æ
    00 115
    200
    230
    380
    460
    575
    9 11 1/3

    1



    1-1/2
    1-1/2
    1-1/2
    2
    2
    1/4

    1/2



    1
    1
    1
    1-1/2
    1-1/2

























    87
    0 115
    200
    230
    380
    460
    575
    18 21 1

    2



    3
    3
    5
    5
    5
    1/2

    1



    1-1/2
    1-1/2
    1-1/2
    2
    2
    0.6

    1.2

    2.4
    3

    1.8
    2.1

    4.2
    5.2
    0.3

    0.6

    1.2
    1.5

    0.9
    1

    2.1
    2.6





    140
    1 115
    200
    230
    380
    460
    575
    27 32 2

    3



    7-1/2
    7-1/2
    10
    10
    10
    1

    2



    3
    3
    5
    5
    5
    1.2

    2.4

    4.9
    6.2

    3.6
    4.3

    8.5
    11
    0.6

    1.2

    2.5
    3.1

    1.8
    2.1

    4.3
    5.3


    6

    13.5
    17
    288
    1P 115
    230
    36 42 3
    5

    1-1/2
    3







    2 115
    200
    230
    380
    460
    575
    45 52 3

    7-1/2



    10
    15
    25
    25
    25
    2

    5



    7-1/2
    10
    15
    15
    15
    2.1

    4.1

    8.3
    10

    6.3
    7.2

    14
    18
    1

    2.1

    4.2
    5.2

    3.1
    3.6

    7.2
    8.9


    12

    25
    31
    483
    3 115
    200
    230
    380
    460
    575
    90 104 7-1/2

    15



    25
    30
    50
    50
    50
    7-1/2

    15



    15
    20
    30
    30
    30
    4.1

    8.1

    16
    20

    12
    14

    28
    35
    2

    4.1

    8.1
    10

    6.1
    7.0

    14
    18


    27

    53
    67
    947
    4 115
    200
    230
    380
    460
    575
    135 156





    40
    50
    75
    100
    100






    25
    30
    50
    60
    60
    6.8

    14

    27
    34

    20
    23

    47
    59
    3.4

    6.8

    14
    17

    10
    12

    23
    29


    40

    80
    100
    1581
    5 115
    200
    230
    380
    460
    575
    270 311





    75
    100
    150
    200
    200






    60
    75
    125
    150
    150
    14

    27

    54
    68

    41
    47

    94
    117
    6.8

    14

    27
    34

    20
    24

    47
    59


    80

    160
    200
    3163
    6 115
    200
    230
    380
    460
    575
    540 621





    150
    200
    300
    400
    400






    125
    150
    250
    300
    300
    27

    54

    108
    135

    81
    94

    188
    234
    14

    27

    54
    68

    41
    47

    94
    117


    160

    320
    400
    6326
    7 230
    460
    575
    810 932

    300
    600
    600












    240
    480
    600
    9470
    8 230
    460
    575
    1215 1400

    450
    900
    900












    360
    720
    900
    14205
    9 230
    460
    575
    2250 2590

    800
    1600
    1600












    665
    1325
    1670
    25380
      
    ¬ Service-Limit Current Ratings — The service-limit current ratings shown represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. At service-limit current ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or the trip current of other motor protective devices used shall not exceed the service-limit current rating of the controller.
    T Plugging or Jogging Service — The listed horsepower ratings are recommended for those applications requiring repeated interruption of stalled motor current encountered in rapid motor reversal in excess of five openings or closings per minute and shall not be more than ten in a ten minute period.
    ‡ If maximum available current (at capacitor terminals) is greater than 3000 A, please contact your local Rockwell Automation sales office, Allen-Bradley distributor, or NEMA ICS-2 Standard.

    Mechanical Ratings

    NEMA
    Size
    Mechanical Life
    (Millions of Operations)
    Maximum Number of
    Auxiliary Contacts
    Operating Time [ms]
    Pick-up (Average) Drop-out (Average)
    0 10 8 21 16
    1 10 8 22 14
    1P 10 8 22 14
    2 10 8 27 13
    3 5 8 37 20
    4 5 8 27 20
    5 5 8 25 18
    6 5 4 25…79 10…22
    7 8 88 40
    8 8 88 45
    9 8 118 84
    00 10 5 20 16
      

    Construction

    NEMA
    Size
    Contact Material Type of Power Terminal Wire Size for
    Power Terminals
    Required Torque on
    Power Terminal Wire
    Clamps and Pressure
    Connectors or Lugs
    Requirements
    for Sizing of Wire
    Power
    Contacts
    Auxiliary
    Contacts
    0 Silver alloy Silver Saddle or wire clamps #14…10 AWG 20 lb•in All wire rated 167 °F
    (75 °C) or higher must
    be sized per the local
    Electrical Code for
    167°F (75 °C) wire.
    1 #14…8 AWG 20 lb•in
    1P Pressure terminals #14…8 AWG 20 lb•in
    2 #14…4 AWG 45 lb•in
    3 #8…1/0 AWG 150 lb•in
    4 #6…4/0 AWG 275 lb•in
    5 #4 AWG…500 MCM 375 lb•in
    6 Lugs sold separately.
    See .
    7
    8
    9 Direct bus connections only.
    00 Pressure terminals #16…10 AWG 9 lb•in
      

    Environmental

    NEMA
    Size
    Operating Temperature Range Altitude Corrosion-Resistance Operating Position
    0 Starters with eutectic alloy
    Overload relay
    –13…+149 °F
    (–25…+65 °C)

    Starters with SMP
    Overload relay
    –13…+131 °F
    (–25…+55 °C)

    (provided condensation
    is prevented)
    10 000 feet before derating All metal parts are treated for
    corrosion-resistance
    Vertical
    1
    1P
    2
    3
    4
    5
    6 Horizontal
    7 Vertical
    8
    9
    00 Horizontal
      

    Short Circuit Rating

    Combination contactors and starters with disconnect switch: Bulletin 502, 506, 512, 522E, 522F, 522G, and 1232X

    Combination Contactors and Starters with Disconnect Switch: Bulletin 502, 506, 512, 522E, 522F, 522G, and 1232X
    NEMA Size Fuse Type Available Short Circuit Amperes RMS Symmetrical [A] Maximum Voltage [V]
    0…3 H, K 5000 600
    4…5 H, K 10 000
    0…5 J, R 100 000
    6 L 18 000
    7 L 18 000
    Combination Lighting Contactors with Disconnect Switch: Bulletin 502L
    Lighting Contactor Rating [A] Fuse Type Available Short Circuit Amperes RMS Symmetrical [A] Maximum Voltage [V]
    20…100 H, K 5000 600
    200…300 H, K 10 000
    20…300 J, R 100 000
    Combination Contactors and Starters with Circuit Breaker: Bulletin 503, 507, 513, 523E, 523F, 523G, and 1233X
    Enclosure Type NEMA Size Available Short Circuit Amperes RMS Symmetrical [A] Maximum Voltage [V]
    1, 3R, 3R/4/12, 4/4X (stainless) 0…5 65 000 480
    4/4X (non-metallic) 0…5 22 000
    Unilock 3R, 7, & 9 0…5 65 000
    Bolted 3R, 7, & 9 0…2 65 000
    1, 3R, 3R/4/12, 4/4X (stainless) 0…5 25 000 600
    4/4X (non-metallic) 0…3 5000
    4/4X (non-metallic) 4…5 10 000
    Unilock 3R, 7, & 9 0…3 5000
    Unilock 3R, 7, & 9 4…5 10 000
    Bolted 3R, 7, & 9 0…2 5000
    3R, 3R/4/12 6…7 10 000
    Combination Lighting Contactors with Circuit Breaker: Bulletin 503L
    Enclosure Type Lighting Contactor Rating [A] Available Short Circuit Amperes RMS Symmetrical [A] Maximum Voltage [V]
    1, 3R, 3R/4/12, 4/4X (stainless) 20…300 65 000 480
    4/4X (non-metallic) 20…300 22 000
    Unilock 3R, 7, & 9 20…300 65 000
    Bolted 3R, 7, & 9 20…300 65 000
    1, 3R, 3R/4/12, 4/4X (stainless) 20…300 25 000 600
    4/4X (non-metallic) 20…100 5000
    4/4X (non-metallic) 20…300 10 000
    Unilock 3R, 7, & 9 20…100 5000
    Unilock 3R, 7, & 9 20…300 10 000
    Bolted 3R, 7, & 9 20…300 5000
        

    AC Coil Data

    NEMA Size Operating Volt Amperes Burden [VA] Heat Dissipation [W] Coil Operating Limits
    60 Hz Coils
    Inrush Sealed
    00 70 8 2.7 85…110%
    0 192 29 5.9
    1 & 1P 192 29 5.9
    2 (2…3 poles) 240 29 5.9
    2 (4…5 poles) 315 38 5.9
    3 (2…3 poles) 660 45 10
    3 (4…5 poles) 840 58 10
    4 (2…3 poles) 1225 69 14.8
    4 (4…5 poles) 1490 96 14.8
    5 (Series L) 1490 96 19.8
    6¬  4860 254 65.7
    6 (Interposing relay) 52.44 3.96
    7T  Economized DC Coil
    7 (Interposing relay) 74.40 9.84
    8‡  Economized DC Coil
    8 (Interposing relay) 74.40 9.84
    9§  Economized DC Coil
    9 (Interposing relay) 144 19.20
      
    ¬ This rating is for the size 6 contactor coil only. All starters are shipped with an interposing relay as standard.
    T Size 7 starters are shipped with a 250 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil.
    ‡ Size 8 starters are shipped with a 350 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil.
    § Size 9 starters are shipped with a 750 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil.

    Auxiliary Contacts (NEMA A600 and P300) — Bulletin 595, 596

    Maximum AC Contact Rating Per Pole
    AC Rating
    Designation
    Maximum Voltage
    60 or 50 Hz
    [A] Continuous
    Carrying Current
    [A]
    [VA]
    Make Break Make Break
    A600 120 60 6 10 7200 720
    240 30 3 10 7200 720
    480 15 1.5 10 7200 720
    600 12 1.2 10 7200 720
    Maximum DC Contact Rating Per Pole for 595, 596 Auxiliary Contacts (Maximum Continuous Carrying Current is 5 A)
    DC Rating
    Designation
    125V DC 250V DC 600V DC
    P300 0.55 A 0.55 A
    (Requires 2 Contacts in Series)
    1.1 A
    (Requires 2 Contacts in Series)
      

    Load-Life Curves

    Bulletin 500 Line contactors and starters are designed to provide superior performance in a variety of applications. These load-life curves are based on Rockwell Automation tests according to the requirements defined in IEC 947-4. Actual contact life may vary based on the application, duty cycle, and environmental conditions from that indicated by the curves.
    To find the contactor’s estimated electrical life, follow these guidelines:



    Contact Life for Mixed Utilization Categories AC3 and AC4

    In many applications, the utilization category cannot be defined as either purely AC3 or AC4. In those applications, the electrical life of the contactor can be estimated from the following equation:

    Click to enlarge - 500Line-1_124-3


    Utilization Categories

    Category Typical Duty

    AC3 Starting of squirrel cage motors and switching off only after the motor is up to speed.

    AC4 Starting of squirrel cage motors with inching and plugging duty.


    Bulletin 500 Load/ Life Curves — AC3 and AC4

    Click to enlarge - 500Line-1_124-1


    Click to enlarge - 500Line-1_124-2

    Full Load Motor Currents

    3-Phase Motor Currents

    Full Load Currents of 3-Phase, 60 Hertz AC Induction Motors

    The full load currents listed below are “average values” for horsepower rated motors of several manufacturers at the more common rated voltages and speeds. These “average values”, along with the similar values listed in the U. S. National Electrical Code (NEC), should be used only as a guide for selecting suitable components for the Motor Branch Circuit. The rated full load current, shown on the motor nameplate, may vary considerably from the listed value depending on the specific motor design.

    ATTENTION: The motor nameplate full load current should always be used in determining the rating of the devices used for Motor Running Overcurrent Protection.

    HP RPM¬  Full Load Current [A]
    208V 240V 480V 600V 2200V 4000V
    1/4 3600
    1800
    1200
    900
    1.20
    1.39
    1.62
    1.04
    1.20
    1.40
    0.52
    0.60
    0.70
    0.42
    0.48
    0.56






    1/3 3600
    1800
    1200
    900
    1.48
    1.69
    1.89
    1.28
    1.46
    1.64
    0.64
    0.73
    0.82
    0.51
    0.58
    0.66






    1/2 3600
    1800
    1200
    900
    2.08
    2.54
    2.89
    1.80
    2.20
    2.50
    0.90
    1.10
    1.25
    0.72
    0.88
    1.00






    3/4 3600
    1800
    1200
    900
    2.89
    3.47
    3.81
    2.50
    3.00
    3.30
    1.25
    1.50
    1.65
    1.00
    1.20
    1.32






    1 3600
    1800
    1200
    900
    3.51
    4.25
    4.60
    3.04
    3.68
    3.98
    1.52
    1.84
    1.99
    1.22
    1.47
    1.59






    1-1/2 3600
    1800
    1200
    900
    5.04
    5.80
    6.49
    4.36
    5.02
    5.62
    2.18
    2.51
    2.81
    1.74
    2.01
    2.25






    2 3600
    1800
    1200
    900
    6.51
    7.18
    8.20
    5.64
    6.22
    7.10
    2.82
    3.11
    3.55
    2.26
    2.49
    2.84






    3 3600
    1800
    1200
    900
    9.24
    10.4
    11.6
    8.00
    9.04
    10.1
    4.00
    4.52
    5.04
    3.20
    3.62
    4.03






    5 3600
    1800
    1200
    900
    15.7
    15.9
    18.6
    13.6
    13.8
    16.1
    6.80
    6.88
    8.07
    5.44
    5.50
    6.46






    7-1/2 3600
    1800
    1200
    900
    22.1
    25.0
    26.6
    19.1
    21.7
    23.1
    9.57
    10.8
    11.5
    7.66
    8.66
    9.22






    10 3600
    1800
    1200
    900
    29.7
    31.5
    32.9
    25.7
    27.3
    28.4
    12.9
    13.7
    14.2
    10.3
    10.9
    11.4






    15 3600
    1800
    1200
    900
    600
    43.0
    46.7
    49.1

    37.2
    40.4
    42.5

    18.6
    20.2
    21.3

    14.9
    16.2
    17.0









    20 3600
    1800
    1200
    900
    600
    59.2
    59.6
    61.7

    51.3
    51.6
    53.4

    25.6
    25.8
    26.7

    20.5
    20.6
    21.4

    5.2
    5.3
    5.4
    5.8
    6.4
    2.9
    3.0
    3.1
    3.2
    3.5
    25 3600
    1800
    1200
    900
    600
    70.9
    74.7
    76.0

    61.4
    64.7
    65.8

    30.7
    32.3
    32.9

    24.6
    25.9
    26.3

    6.3
    6.5
    6.7
    6.9
    8.1
    3.4
    3.6
    3.7
    3.8
    4.4
      
    ¬ Synchronous speed nameplate is usually less due to slip.

    HP RPM¬  Full Load Current [A]
    208V 240V 480V 600V 2200V 4000V
    50 3600
    1800
    1200
    900
    600
    141
    144
    147

    122
    125
    127

    61.2
    62.3
    63.4

    49.0
    49.8
    50.7


    12.3
    12.4
    13.1
    14.2

    6.8
    6.8
    7.2
    7.8
    60 3600
    1800
    1200
    900
    600
    165
    172
    173

    143
    149
    150

    71.6
    74.3
    74.9

    57.3
    59.4
    59.9


    14.6
    14.9
    15.4
    16.7

    8.0
    8.2
    8.5
    9.2
    75 3600
    1800
    1200
    900
    600
    204
    211
    215

    177
    183
    186

    88.5
    91.4
    93.1

    70.8
    73.1
    74.5


    18.0
    18.2
    19.0
    21.0

    9.9
    10.0
    10.5
    11.6
    100 3600
    1800
    1200
    900
    600
    450
    267
    276
    281


    231
    239
    243


    116
    119
    122


    92.6
    95.5
    97.2



    23.6
    24.2
    24.8
    26.4
    29.8

    13.0
    13.3
    13.6
    14.5
    16.4
    125 3600
    1800
    1200
    900
    720
    600
    450
    333
    340
    347



    288
    294
    300



    144
    147
    150



    115
    118
    120




    29.2
    29.9
    30.9
    31.3
    32.8
    36.0

    16.1
    16.4
    17.0
    17.2
    18.0
    19.8
    150 3600
    1800
    1200
    900
    720
    600
    450
    397
    404
    414



    344
    350
    358



    172
    175
    179



    138
    140
    143




    34.8
    35.5
    37.0
    37.0
    38.8
    42.0

    19.1
    19.5
    20.4
    20.4
    21.3
    23.1
    200 3600
    1800
    1200
    900
    720
    600
    450
    524
    531
    538



    454
    460
    466



    227
    230
    233



    182
    184
    186




    46.7
    47.0
    49.4
    49.0
    50.9
    53.7

    25.7
    25.9
    27.2
    27.0
    28.0
    29.5
    250 3600
    1800
    1200
    900
    720
    600
    450
    360
    642
    658
    682




    556
    570
    590




    278
    285
    295




    222
    228
    236





    57.5
    58.5
    61.5
    61.5
    61.0
    65.3
    70.0

    31.6
    32.2
    33.8
    33.8
    33.6
    35.9
    38.5
    300 3600
    1800
    1200
    900
    600
    450
    360
    774
    790
    804



    670
    684
    696



    335
    342
    348



    268
    274
    278




    69.0
    70.0
    73.5
    72.3
    76.0
    82.8

    38.0
    38.5
    40.4
    39.8
    41.8
    45.5
    350 3600
    1800
    1200


    748
    762
    774
    374
    381
    387
    299
    305
    310




    400 3600
    1800
    1200


    874
    892
    902
    437
    446
    451
    350
    357
    361




    450 3600
    1800
    1200


    972
    992
    1004
    486
    496
    502
    389
    397
    402




    500 3600
    1800
    1200


    1074
    1096
    1108
    537
    548
    554
    430
    438
    443




      

    Approximate Dimensions

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Open Type without Enclosure for Bulletin 500, 500F, 500FL, 500L and 500LP Contactors

    Click to enlarge - 500Line-1_127-1    Click to enlarge - 500Line-1_127-2

    Note: Top mounting hole on Size 00 is 1/4 in. (6.35 mm) to the left of centerline on Open Type. Mounting screws: 3…#10 for sizes 0…2, 1/4…#20, or 5/16…#18 for sizes 3…5.

    NEMA
    Size
    Number of
    Switching Poles
    Dimensions in Inches (Millimeters) Approximate
    Shipping
    Weight in
    lbs (kg)
    Bulletin 500
    500F-500FL
    Bulletin
    500L-500LP
    A
    Width
    B
    Height
    C
    Depth
    D E
    00
    5/10A
    1-2-3 2…3 1-25/32
    (45)
    3-3/16
    (81)
    3-11/64
    (80.5)
    2-23/64
    (60)
    1-25/64
    (35)
    1
    (0.45)
    0…1
    15/20A
    30A
    2…3 2…3 3-9/16
    (90.5)
    6
    (152)¬ 
    4-15/32
    (113)
    5-1/2
    (140)
    2-3/4
    (70)
    3
    (1.4)
    4 4-3/8
    (111)
    3-1/2
    (1.6)
    5 4 4-15/16
    (125)
    4-3/4
    (2.2)
    2
    60A
    2…3 2…3 3-15/16
    (100)
    6-27/32
    (173)¬ 
    4-23/32
    (120)
    6-5/16
    (160)
    3-5/32
    (80)
    4
    (1.8)
    4 4-31/32
    (126)
    4-3/4
    (2.2)
    5 4 5-1/2
    (140)
    6-1/4
    (2.8)
    3
    100A
    2…3 2…3 6-1/8
    (155.5)
    10-3/64
    (255)
    6-19/32
    (167.4)
    8-21/32
    (220)
    5-33/64
    (140)
    14.5
    (6.5)
    4 7-15/16
    (201.6)
    16
    (7.25)
    5 4 8-13/16
    (223.8)
    18
    (8)
    4
    200A
    2…3 2…3 7
    (178)
    12-11/64
    (309)T 
    7-13/16
    (198.4)
    9-27/32
    (250)
    6-5/16
    (160)
    22
    (10)
    4 9-1/16
    (230.2)
    25.5
    (11.5)
    5 4 10-7/16
    (265.1)
    28.5
    (13)
    5
    300A
    2…3 2…3 7
    (178)
    13-25/64
    (340)‡ 
    8-17/32
    (217)
    9-27/32
    (250)
    6-5/16
    (160)
    24
    (10.9)
      
    ¬ For Feed-Through Wiring this dimension is 6-15/16 in. (176 mm).
    T For Feed-Through Wiring this dimension is 11-11/16 in. (297 mm).
    ‡ For Feed-Through Wiring this dimension is 12-37/64 in. (320 mm).

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Open Type without Enclosure for Bulletin 505 Full Voltage Reversing Starters with Eutectic Alloy Overload Relay

    Click to enlarge - 500Line-1_128-1


    NEMA
    Size
    Style Dimensions in Inches (Millimeters) Approx.
    Shipping
    Weight in
    lbs (kg)
    A
    Width
    B
    Height
    C
    Relay
    Reset Depth
    D E F G
    Depth
    00 With
    Eutectic
    Alloy
    Overload
    Protection
    4-7/8
    (124)
    6-9/16
    (167)
    3-27/32
    (98)
    6-1/64
    (153)
    4-3/8
    (111)
    4
    (1.8)
    0…1 8
    (203)
    9-5/32
    (233)
    4-11/16
    (119)
    8-21/32
    (220)
    7-3/32
    (180)
    4-5/8
    (117)
    10
    (4.5)
    2 9-1/16
    (230)
    10-11/32
    (263)
    4-11/16
    (119)
    9-27/32
    (250)
    7-7/8
    (200)
    4-29/32
    (125)
    12-3/4
    (5.8)
    3 12-7/8
    (327)
    12-29/64
    (316)
    6-21/64
    (161)
    9-27/32
    (250)
    11-13/16
    (300)
    11-13/16
    (300)
    6-55/64
    (174)
    34
    (15.5)
    4 14-27/32
    (377)
    14-5/8
    (371)
    6-23/32
    (171)
    11-13/16
    (300)
    13-25/32
    (350)
    13-25/32
    (350)
    8-5/64
    (205)
    52
    (24)
    5 14-27/32
    (377)
    17-55/64
    (453)
    8-35/64
    (217)
    16-15/16
    (430)
    13-25/32
    (350)
    13-25/32
    (350)
    8-13/16
    (224)
    65
    (29.5)
    6 23-13/32
    (594.5)
    25-5/64
    (637)
    10-9/16
    (268.5)
    11-27/64
    (290)
    7 31-1/2
    (800)
    32-13/16
    (833.4)
    12-9/32
    (311.9)
    8 35-1/4
    (896)
    36-7/8
    (937)
    12-9/32
    (311.9)
    9 For dimensions, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
    00 Without
    Overload
    Protection
    4-7/8
    (124)
    4-5/16
    (110)
    2-3/16
    (55.6)
    3-3/4
    (95.3)
    4-3/8
    (111)
    2-3/4
    (1.2)
    0…1 8
    (203)
    7-19/32
    (193)
    7-3/32
    (180)
    7-3/32
    (180)
    4-5/8
    (117)
    8-3/4
    (4)
    2 9-1/16
    (230)
    8-3/8
    (213)
    7-7/8
    (200)
    7-7/8
    (200)
    4-29/32
    (125)
    11
    (5)
    3 12-7/8
    (327)
    10-21/32
    (271)
    9-27/32
    (250)
    11-13/16
    (300)
    11-13/16
    (300)
    6-55/64
    (174)
    30
    (13.5)
    4 14-27/32
    (377)
    12-23/32
    (323)
    11-13/16
    (300)
    13-25/32
    (350)
    13-25/32
    (350)
    8-5/64
    (205)
    47
    (21.3)
    5 14-27/32
    (377)
    12-23/32
    (323)
    11-13/16
    (300)
    13-25/32
    (350)
    13-25/32
    (350)
    8-13/16
    (224)
    47
    (21.3)
    6 23-13/32
    (594.5)
    17-1/16
    (433)
      11-27/64
    (290)
    7 31-1/2
    (800)
    32-13/16
    (833.4)
      11-11/32
    (288.1)
    8 35-1/4
    (896)
    36-7/8
    (937)
      11-13/16
    (300)
    9 For dimensions, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
      
    ¬ Sizes 00…2 only.
    T Sizes 3…5 only.

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Open Type without Enclosure for Bulletin 505V Full Voltage Reversing Starters with Solid State Overload Relay

    Click to enlarge - 500Line-1_131-1


    NEMA
    Size
    Overload
    Relay
    Dimensions in Inches (Millimeters) Approx. Shipping
    Weight in
    lbs (kg)
    A
    Width
    B
    Height
    C
    Depth
    D E F
    Relay Reset
    Depth
    G¬ 
    0…1 E1 Plus
    Solid-State
    SMP 1/2
    5-11/16
    (144)
    14-11/16
    (373)
    4-31/32
    (126)
    13-25/32
    (350)
    4-5/16
    (109)
    5
    (127)
    1/16
    (1.6)
    Size 0: 11.5 (5.2)
    Size 1: 12.2 (5.5)
    5-11/16
    (144)
    16-27/32
    (428)
    4-31/32
    (126)
    13-25/32
    (350)
    4-11/32
    (110)
    5-9/32
    (134)
    1/16
    (1.6)
    2 E1 Plus
    Solid-State
    SMP 1/2
    6-1/8
    (156)
    17-1/16
    (434)
    5-7/32
    (133)
    15-3/4
    (400)
    4-23/32
    (120)
    5
    (127)
    1/4
    (6.4)
    14.5 (6.6)
    6-1/8
    (156)
    18-7/8
    (479)
    5-7/32
    (133)
    15-3/4
    (400)
    4-23/32
    (120)
    5-9/32
    (134)
    1/4
    (6.4)
    3 E1 Plus
    Solid-State
    SMP 1/2
    7-17/32
    (192)
    25-1/8
    (639)
    7-19/32
    (193)
    21-21/32
    (550)
    5-29/32
    (150)
    7-1/16
    (179)
    1-3/32
    (28)
    57.4 (26.0)
    7-17/32
    (192)
    27-13/32
    (696)
    7-19/32
    (193)
    21-21/32
    (550)
    5-29/32
    (150)
    7-5/32
    (182)
    1-3/32
    (28)
    4 E1 Plus
    Solid-State
    SMP 1/2
    8-5/32
    (208)
    29-3/32
    (739)
    8-13/16
    (224)
    25-19/32
    (650)
    6-23/32
    (171)
    7-15/32
    (190)
    2
    (51)
    86.0 (39.0)
    8-5/32
    (208)
    29-3/32
    (739)
    8-13/16
    (224)
    25-19/32
    (650)
    6-23/32
    (171)
    8-11/16
    (221)
    2-5/32
    (55)
    5 E1 Plus
    Solid-State
    SMP 1/2
    8-7/16
    (215)
    37-7/8
    (962)
    9-17/32
    (242)
    36-31/32
    (939)
    6-11/16
    (170)
    9-9/32
    (236)
    2
    (51)
    112 (50.8)
    8-7/16
    (215)
    37-7/8
    (962)
    9-17/32
    (242)
    36-31/32
    (939)
    6-11/16
    (170)
    9-29/32
    (252)
    2
    (51)
      
    ¬ Allow additional space for internal wiring.

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Open Type without Enclosure for Bulletin 509 Full Voltage Starters with Eutectic Alloy and Solid-State Overload Relay

    Click to enlarge - 500Line-1_132-1    Click to enlarge - 500Line-1_132-2
    Size 00 with Eutectic Alloy Overload Relay    Size 0…9
    Click to enlarge - 500Line-1_132-3
    Size 00 with Solid-State Overload Relay

    NEMA
    Size
    Dimensions in Inches (Millimeters) Approx. Shipping
    Weight in
    lbs (kg)
    A
    Width
    B
    Height
    C
    Relay Reset Depth
    D E
    00 0.9 (0.4)
    0…1 3-9/16 (90.5) 7-5/8 (194) 4-1/2 (114) 7-3/32 (180) 2-3/4 (70) 4-1/4 (1.9)
    2 3-15/16 (100) 9-5/32 (233) 4-1/2 (114) 8-21/32 (220) 3-5/32 (80) 5-3/4 (2.6)
    3 6-11/64 (157) 12-29/64 (316) 6-1/16 (154) 8-21/32 (220) 5-33/64 (140) 15 (6.8)
    4 7 (178) 14-21/32 (372) 7-13/16 (198) 9-27/32 (250) 6-5/16 (160) 23-1/5 (10.6)
    5 7-3/8 (187) 16-7/6 (429) 8-17/32 (217) 14-32/32 (380) 6-5/16 (160) 35 (15.9)
    6 13-1/4 (337) 25-3/32 (637) 11-7/16 (291) 17-23/32 (450) 11-13/16 (300) 160 (72)
    7 16-1/2 (419) 30-27/32 (783) 12-9/32 (312) 18-5/16 (465) 15 (381) 247 (112)
    8 21-1/2 (546) 39-1/2 (1003) 15-19/32 (396) 22-5/8 (575) 20 (508) 370 (168)
    9 34 (864) 53-11/16 (1364) 28 (711)
      

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Open Type without Enclosure for Bulletin 509 Full Voltage Starters with Solid-State Overload Relay

    Click to enlarge - 500Line-1_133-1


    NEMA
    Size
    Overload
    Relay
    Dimensions in Inches (Millimeters) Approx. Shipping
    Weight in
    lbs (kg)
    A
    Width
    B
    Height
    C
    Depth
    D E F
    Relay
    Reset Depth
    0…1 Solid-State
    E1 Plus
    3-9/16
    (91)
    7-5/8
    (193)
    4-15/32
    (113)
    7-1/16
    (180)
    2-3/4
    (70)
    4-1/2
    (114)
    4.3 (1.9)
    Solid-State
    E3 Plus
    3-9/16
    (91)
    9-25/32
    (248)
    4-15/32
    (113)
    9-1/4
    (235)
    2-3/4
    (70)
    4-5/8
    (118)
    2 Solid-State
    E1 Plus
    3-15/16
    (100)
    9-5/32
    (233)
    4-11/16
    (119)
    8-5/8
    (219)
    3-5/32
    (80)
    4-1/2
    (114)
    6.0 (2.7)
    Solid-State
    E3 Plus
    3-15/16
    (100)
    10-25/32
    (274)
    4-23/32
    (120)
    10-1/4
    (260)
    3-5/32
    (80)
    4-5/8
    (118)
    3 Solid-State
    E1 Plus
    6-1/8
    (156)
    12-7/16
    (316)
    6-19/32
    (168)
    8-21/32
    (220)
    5-1/2
    (140)
    6-1/16
    (154)
    16.0 (7.3)
    Solid-State
    E3 Plus
    6-1/8
    (156)
    14-9/16
    (370)
    6-19/32
    (168)
    8-21/32
    (220)
    5-1/2
    (140)
    5-61/64
    (151)
    4 Solid-State
    E1 Plus
    6-1/2
    (165)
    16-1/2
    (419)
    7-13/16
    (198)
    14-31/32
    (380)
    6-5/16
    (160)
    7-27/32
    (199)
    24.6 (11.2)
    Solid-State
    E3 Plus
    6-1/2
    (165)
    16-1/2
    (419)
    7-13/16
    (198)
    14-31/32
    (380)
    6-5/16
    (160)
    8-29/64
    (215)
    5 Solid-State
    E1 Plus
    6-1/2
    (165)
    16-29/32
    (429)
    8-11/32
    (212)
    14-31/32
    (380)
    6-5/16
    (160)
    7-5/8
    (194)
    33.9 (15.4)
    Solid-State
    E3 Plus
    6-1/2
    (165)
    16-29/32
    (429)
    8-11/32
    (212)
    14-31/32
    (380)
    6-5/16
    (160)
    8-11/64
    (208)
    6 Solid-State
    E1 Plus
    13-1/4
    (337)
    25-3/32
    (637)
    11-13/32
    (289)
    17-23/32
    (450)
    11-13/16
    (300)
    9-25/32
    (248)
    116 (52.6)
    Solid-State
    E3 Plus
    13-1/4
    (337)
    25-3/32
    (637)
    11-13/32
    (289)
    17-23/32
    (450)
    11-13/16
    (300)
    9-5/8
    (244)
      
    Note: For Bulletin 509 Size 00, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Open Type without Enclosure for Bulletin 520E, 520F, and 520G Multi-Speed Starters with Eutectic Alloy Overload Relay

    Click to enlarge - 500Line-1_134-1


    NEMA
    Size
    Dimensions in Inches (Millimeters) Approx.
    Shipping Weight
    in lbs (kg)
    A
    Width
    B
    Height
    C
    Depth
    D E F
    Relay
    Reset Depth
    G
    2-Speed Separate Winding Bulletin 520E
    0…1 8
    (203)
    9-5/32
    (233)
    4-11/16
    (119)
    8-21/32
    (220)
    7-3/32
    (180)
    4-5/8
    (117)
    11-1/4
    (5.1)
    2 9-1/16
    (230)
    10-11/32
    (263)
    4-11/16
    (119)
    9-27/32
    (250)
    7-7/8
    (200)
    4-29/32
    (125)
    13-3/4
    (6.2)
    3 12-7/8
    (327)
    12-29/64
    (316)
    6-21/64
    (161)
    9-27/32
    (250)
    11-13/16
    (300)
    6-1/16
    (154)
    6-55/64
    (174)
    34
    (15.3)
    4 14-27/32
    (377)
    15-1/64
    (381)
    6-23/32
    (171)
    11-13/16
    (300)
    13-25/32
    (350)
    7-13/16
    (198)
    8-5/64
    (205)
    54
    (24.3)
    5 16-13/16
    (427)
    17-55/64
    (453)
    8-35/64
    (217)
    16-15/16
    (430)
    15-3/4
    (400)
    8-17/32
    (217)
    8-13/16
    (224)
    82
    (36.9)
    2-Speed Consequent Pole Bulletin 520F and 520G
    0…1 9-5/16
    (236.5)
    9-5/32
    (233)
    4-11/16
    (119)
    8-21/32
    (220)
    7-3/32
    (180)
    4-5/8
    (117)
    12
    (5.4)
    2 10-1/4
    (260.4)
    10-11/32
    (263)
    4-11/16
    (119)
    9-27/32
    (250)
    7-7/8
    (200)
    4-29/32
    (125)
    15-1/4
    (7)
    3 16-1/4
    (413)
    12-29/64
    (316.3)
    6-21/64
    (161)
    9-27/32
    (250)
    13-25/32
    (350)
    6-1/16
    (154)
    6-55/64
    (174)
    44
    (19.8)
    4 18-7/32
    (463)
    14-39/64
    (371)
    6-23/32
    (171)
    11-13/16
    (300)
    15-3/4
    (400)
    7-13/16
    (198)
    8-5/64
    (205)
    63
    (28.4)
    5 18-11/32
    (466)
    17-55/64
    (453)
    8-35/64
    (217)
    16-15/16
    (430)
    15-3/4
    (400)
    8-17/32
    (217)
    8-13/16
    (224)
    85
    (38.6)
      

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Open Type Enclosure for Bulletin 520E, 520F, and 520G Multi-Speed Starters with Solid State Overload Relay

    Click to enlarge - 500Line-1_135-1


    NEMA
    Size
    Overload
    Relay
    Dimensions in Inches (Millimeters) Approx. Shipping
    Weight in
    lbs (kg)
    A Width B Height C Depth D E F Relay
    Reset Depth
    G
    2-Speed Separate Winding Bulletin 520E
    0…1 E1 Plus
    Solid-State
    SMP 1/2
    8
    (203)
    9-5/32
    (233)
    4-5/8
    (118)
    8-21/32
    (220)
    7-3/32
    (180)
    4-11/16
    (118)
    3-3/16
    (81)
    11.3 (5.1)
    8
    (203)
    11-11/32
    (288)
    4-5/8
    (118)
    10-27/32
    (276)
    7-3/32
    (180)
    4-31/32
    (126)
    3-3/16
    (81)
    2 E1 Plus
    Solid-State
    SMP 1/2
    9-1/16
    (230)
    10-11/32
    (263)
    4-29/32
    (125)
    9-27/32
    (250)
    7-7/8
    (200)
    4-11/16
    (118)
    4-11/32
    (110)
    14.9 (6.8)
    9-1/16
    (230)
    12-5/32
    (309)
    4-29/32
    (125)
    11-21/32
    (296)
    7-7/8
    (200)
    4-31/32
    (126)
    4-11/32
    (110)
    3 E1 Plus
    Solid-State
    SMP 1/2
    12-7/8
    (327)
    12-13/32
    (315)
    6-7/8
    (175)
    9-27/32
    (250)
    11-13/16
    (300)
    6-11/32
    (161)
    35.6 (16.1)
    12-7/8
    (327)
    14-9/16
    (370)
    6-55/64
    (174)
    9-27/32
    (250)
    11-13/16
    (300)
    6-17/64
    (158)
    4 E1 Plus
    Solid-State
    SMP 1/2
    14-27/32
    (377)
    14-7/16
    (365)
    8-3/32
    (205)
    11-13/16
    (300)
    13-25/32
    (350)
    6-23/32
    (171)
    61.0 (27.7)
    14-27/32
    (377)
    15-21/32
    (397)
    8-3/32
    (205)
    11-13/16
    (300)
    13-25/32
    (350)
    7-3/4
    (196.9)
    5 E1 Plus
    Solid-State
    SMP 1/2
    16-13/16
    (427)
    17-7/8
    (454)
    8-13/16
    (224)
    16-15/16
    (430)
    15-3/4
    (400)
    8-9/16
    (217)
    93.5 (42.4)
    16-13/16
    (427)
    17-7/8
    (454)
    8-13/16
    (224)
    16-15/16
    (430)
    15-3/4
    (400)
    9-3/16
    (233)
    6 E1 Plus
    Solid-State
    SMP 1/2
    23-13/32
    (595)
    25-3/32
    (637)
    11-27/64
    (290)
    17-23/32
    (450)
    21-31/32
    (558)
    10-37/64
    (269)
    254 (115)
    23-13/32
    (595)
    25-3/32
    (637)
    11-27/64
    (290)
    17-23/32
    (450)
    21-31/32
    (558)
    11-9/16
    (294)
    2-Speed Consequent Pole Bulletin 520F and 520G
    0…1 E1 Plus
    Solid-State
    SMP 1/2
    9-5/16
    (237)
    9-5/32
    (233)
    4-5/8
    (117)
    8-21/32
    (220)
    7-3/32
    (180)
    4-11/16
    (118)
    3-9/16
    (91)
    12.0 (5.4)
    9-5/16
    (237)
    11-11/32
    (288)
    4-5/8
    (117)
    10-27/32
    (275)
    7-3/32
    (180)
    4-31/32
    (126)
    3-9/16
    (91)
    2 E1 Plus
    Solid-State
    SMP 1/2
    10-1/4
    (260)
    10-11/32
    (263)
    4-29/32
    (125)
    9-27/32
    (250)
    7-7/8
    (200)
    4-11/16
    (118)
    4-3/4
    (121)
    15.6 (7.1)
    10-1/4
    (260)
    12
    (305)
    4-29/32
    (125)
    11-1/2
    (292)
    7-7/8
    (200)
    4-31/32
    (126)
    4-3/4
    (121)
    3 E1 Plus
    Solid-State
    SMP 1/2
    16-1/4
    (413)
    12-3/4
    (324)
    6-7/8
    (175)
    9-27/32
    (250)
    13-25/32
    (350)
    6-11/32
    (161)
    45.0 (20.4)
    16-1/4
    (413)
    14-7/8
    (378)
    6-7/8
    (175)
    9-27/32
    (250)
    13-25/32
    (350)
    6-15/32
    (164)
    4 E1 Plus
    Solid-State
    SMP 1/2
    18-7/32
    (463)
    14-27/32
    (377)
    8-3/32
    (205)
    11-13/16
    (300)
    15-3/4
    (400)
    6-3/4
    (172)
    73.0 (33.1)
    18-3/4
    (476)
    16-1/16
    (408)
    8-3/32
    (205)
    11-13/16
    (300)
    15-3/4
    (400)
    7-15/16
    (202)
    5 E1 Plus
    Solid-State
    SMP 1/2
    18-11/32
    (466)
    17-7/8
    (454)
    8-13/16
    (224)
    16-15/16
    (430)
    15-3/4
    (400)
    8-9/16
    (217)
    131 (59.4)
    18-11/32
    (466)
    17-7/8
    (454)
    8-13/16
    (224)
    16-15/16
    (430)
    15-3/4
    (400)
    9-3/16
    (233)
        

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Open Type without Enclosure for Bulletin 520VE, 520VF, and 520VG Multi-Speed Starters with Eutectic Alloy Overload Relay

    Click to enlarge - 500Line-1_136-1


    NEMA Size Dimensions in Inches (Millimeters)
    A
    Width
    B
    Height
    C
    Depth
    D E
    Relay
    Reset
    Depth
    F G H J K Approx.
    Shipping
    Weight in
    lbs (kg)
    2-Speed Separate Winding Bulletin 520VE
    0…1 5-11/16
    (144.5)
    17-9/64
    (435.4)
    4-15/16
    (125.4)
    15-3/4
    (400)
    5
    (127)
    1-11/32
    (34.1)
    29/64
    (11.5)
    1-13/16
    (46)
    4-21/64
    (109.9)
    1/16
    (1.6)
    5.4
    (12)
    2 6-1/8
    (155.6)
    20-37/64
    (522.7)
    4-5/8
    (117.5)
    19-11/16
    (500)
    4-5/16
    (109.5)
    1-21/32
    (42.1)
    29/64
    (11.5)
    2-27/32
    (72.2)
    4-23/32
    (119.8)
    1/4
    (6.4)
    6.8
    (15)
    3 7-17/32
    (191.3)
    30-5/16
    (769.9)
    7-1/4
    (184.1)
    27-9/16
    (700.1)
    6-45/64
    (170.3)
    2-55/64
    (72.6)
    5/8
    (15.9)
    3-41/64
    (92.5)
    5-29/32
    (150)
    1-3/32
    (27.8)
    18.1
    (40)
    4 8-5/16
    (211.2)
    35-1/4
    (895.4)
    8-23/64
    (212.3)
    31-1/2
    (800.1)
    7
    (177.8)
    2-63/64
    (75.8)
    5/8
    (15.9)
    3-63/64
    (101.2)
    6-11/16
    (169.9)
    1-1/2
    (38.1)
    60-1/2
    (27.4)
    5 8-7/16
    (214.4)
    42-11/64
    (1071.1)
    9-17/32
    (242.1)
    41-17/64
    (1048.1)
    9-17/64
    (235.4)
    5-45/64
    (144.8)
    29/64
    (11.5)
    3-23/32
    (94.4)
    6-11/16
    (170)
    3
    (76.2)
    2-Speed Consequent Pole Bulletin 520VF/520VG
    0…1 6-3/64
    (164.7)
    17-1/2
    (444.5)
    4-15/16
    (125.4)
    15-3/4
    (400)
    5
    (127)
    1-11/32
    (34.1)
    29/64
    (11.5)
    2-63/64
    (75.8)
    5-1/8
    (130.2)
    33/64
    (13.1)
    13
    (5.9)
    2 6-29/32
    (175.4)
    20-37/64
    (522.7)
    4-5/8
    (117.5)
    19-11/16
    (500)
    4-5/16
    (109.5)
    1-21/32
    (42.1)
    29/64
    (11.5)
    31-19/64
    (83.7)
    5-33/64
    (140.1)
    23/32
    (18.1)
    16
    (7.3)
    3 9-1/8
    (231.8)
    30-5/16
    (777.9)
    7-1/4
    (184.1)
    27-9/16
    (700.1)
    6-45/64
    (170.3)
    2-55/64
    (72.6)
    5/8
    (15.9)
    5-23/64
    (136.2)
    7-31/64
    (190.1)
    2-1/8
    (54)
    45-1/2
    (20.7)
    4 10-9/32
    (261.1)
    35-1/4
    (895.4)
    8-23/64
    (212.3)
    31-1/2
    (800.1)
    7
    (177.8)
    2-63/64
    (75.8)
    5/8
    (15.9)
    5-61/64
    (151.2)
    8-21/32
    (219.9)
    3-7/32
    (81.8)
    72-1/2
    (32.9)
    5 11-29/32
    (302.4)
    42-11/64
    (1071.1)
    9-17/32
    (242.1)
    41-17/64
    (1048.1)
    9-17/64
    (235.4)
    5-45/64
    (144.8)
    13/32
    (10.3)
    5-11/16
    (144.4)
    8-21/32
    (220)
    4
    (101.6)
      
    ¬ Allow additional space for internal wiring.

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Open Type without Enclosure for Bulletin 520VE, 520VF, and 520VG Multi-Speed Starters with Solid State Overload Relay

    Click to enlarge - 500Line-1_137-1


    Note: The typical drawing above shows 3-point mounting. Sizes 3…5 have 4-point mounting holes at each corner of the mounting plate.

    2-Speed Separate Winding Bulletin 520VE Approx. Shipping
    Weight in
    lbs (kg)
    NEMA
    Size
    Dimensions in Inches (Millimeters)
    Overload
    Relay
    A
    Width
    B
    Height
    C
    Depth
    D E F
    Relay Reset
    Depth
    G¬ 
    0…1 E1 Plus
    Solid-State
    SMP 1/2
    5-11/16
    (145)
    17-1/4
    (438)
    4-15/16
    (126)
    15-3/4
    (400)
    4-5/16
    (109)
    5
    (127)
    1/16
    (1.6)
    12.7 (5.3)
    5-11/16
    (145)
    21-1/2
    (546)
    4-15/16
    (126)
    15-3/4
    (400)
    4-11/32
    (110)
    5-9/32
    (134)
    1/16
    (1.6)
    2 E1 Plus
    Solid-State
    SMP 1/2
    6-1/8
    (156)
    20-9/16
    (522)
    4-5/8
    (118)
    19-11/16
    (500)
    4-23/32
    (120)
    4-15/16
    (125.5)
    1/4
    (6.4)
    16.0 (7.3)
    6-1/8
    (156)
    23-13/16
    (605)
    4-5/8
    (118)
    19-11/16
    (500)
    4-23/32
    (120)
    5-9/32
    (134)
    1/4
    (6.4)
    3 E1 Plus
    Solid-State
    SMP 1/2
    7-17/32
    (192)
    31-1/16
    (789)
    7-19/32
    (193)
    27-9/16
    (700)
    5-29/32
    (150)
    7-1/16
    (179.4)
    1-3/32
    (28)
    74.8 (33.9)
    7-17/32
    (192)
    35-9/16
    (903)
    7-19/32
    (193)
    34-23/32
    (882)
    5-29/32
    (150)
    7-5/32
    (182)
    1-3/32
    (28)
    4 E1 Plus
    Solid-State
    SMP 1/2
    8-5/16
    (208)
    35
    (889)
    8-13/16
    (224)
    31-1/2
    (800)
    6-11/16
    (170)
    7-15/32
    (190)
    1-1/2
    (38)
    98.0 (44.4)
    8-5/16
    (208)
    37-23/32
    (958)
    8-13/16
    (224)
    36-13/16
    (935)
    6-11/16
    (170)
    8-23/32
    (222)
    1-1/8
    (29)
    5 E1 Plus
    Solid-State
    SMP 1/2
    8-7/16
    (215)
    42-3/16
    (1072)
    9-17/32
    (242)
    41-9/32
    (1049)
    6-11/16
    (170)
    9-9/32
    (236)
    3
    (76)
    113 (51.2)
    8-7/16
    (215)
    42-3/16
    (1072)
    9-17/32
    (242)
    41-9/32
    (1049)
    6-11/16
    (170)
    9-9/32
    (236)
    3
    (76)
      
    ¬ Allow additional space for internal wiring.

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Open Type without Enclosure for Bulletin 520VE, 520VF, and 520VG Multi-Speed Starters with Solid State Overload Relay, Continued

    Click to enlarge - 500Line-1_138-1


    2-Speed Consequent Pole Bulletin 520VF and 520VG Approx. Shipping
    Weight in
    lbs (kg)
    NEMA
    Size
    Overload
    Relay
    Dimensions in Inches (Millimeters)
    A
    Width
    B
    Height
    C
    Depth
    D E F
    Relay Reset
    Depth
    G¬ 
    0…1 E1 Plus
    Solid-State
    SMP 1/2
    6-5/8
    (168)
    17-1/2
    (444.5)
    4-15/16
    (126)
    15-3/4
    (146)
    5-1/8
    (130)
    5
    (127)
    1/2
    (13)
    12.7 (5.8)
    7
    (177)
    22-11/16
    (576)
    4-15/16
    (126)
    15-3/4
    (146)
    5-1/8
    (130)
    5-9/32
    (134)
    17/32
    (13)
    2 E1 Plus
    Solid-State
    SMP 1/2
    6-29/32
    (176)
    20-19/32
    (523)
    4-5/8
    (118)
    19-11/16
    (500)
    5-17/32
    (141)
    4-5/16
    (110)
    3/4
    19)
    16.0 (7.3)
    6-29/32
    (176)
    23-13/16
    (605)
    4-5/8
    (118)
    19-11/16
    (500)
    5-17/32
    (141)
    5-9/32
    (134)
    3/4
    19)
    3 E1 Plus
    Solid-State
    SMP 1/2
    9-1/8
    (232)
    31-1/16
    (789)
    7-19/32
    (193)
    27-9/16
    (700)
    7-1/2
    (191)
    7-1/16
    (179)
    2-1/8
    (54)
    74.8 (33.9)
    10-3/32
    (256)
    35-9/16
    (903)
    7-19/32
    (193)
    34-23/32
    (882)
    7-1/2
    (191)
    7-5/32
    (182)
    1-25/32
    (29)
    4 E1 Plus
    Solid-State
    SMP 1/2
    11-23/32
    (298)
    35
    (889)
    8-13/16
    (224)
    31-1/2
    (800)
    8-21/32
    (220)
    7-15/32
    (190)
    3-7/32
    (82)
    98.0 (44.4)
    11-23/32
    (298)
    37-23/32
    (958)
    8-13/16
    (224)
    36-13/16
    (935)
    8-21/32
    (220)
    8-23/32
    (222)
    1-25/32
    (29)
    5 E1 Plus
    Solid-State
    SMP 1/2
    11-29/32
    (303)
    42-3/16
    (1072)
    9-17/32
    (242)
    41-9/32
    (1049)
    8-21/32
    (220)
    9-9/32
    (236)
    4
    (102)
    113 (51.2)
    11-29/32
    (303)
    42-3/16
    (1072)
    9-17/32
    (242)
    41-9/32
    (1049)
    8-21/32
    (220)
    9-9/32
    (236)
    4
    (102)
      
    ¬ Allow additional space for internal wiring.

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Type 1 General Purpose Enclosure for Bulletins 500 & 500L Contactors 1-…3-Pole

    Click to enlarge - 500Line-1_139-1


    NEMA
    Size
    Dimensions in Inches (Millimeters) Approx. Shipping
    Weight in
    lbs (kg)
    A
    Width
    B
    Height
    C
    Depth
    D E F
    00
    5/10A
    4-7/8
    (124)
    7-11/16
    (195)
    4-5/16
    (110)
    5-5/8
    (143)
    1-7/8
    (48)
    7/32
    (5.6)
    4
    (1.8)
    0…1
    15/20A, 30A
    6-13/16
    (173)
    10-5/8
    (270.3)
    5-21/32
    (143.2)
    8-1/4
    (210)
    2-3/8
    (60.5)
    7/32
    (5.5)
    6-3/4
    (3.1)
    2
    60A
    7-5/16
    (186)
    13-3/4
    (349.3)
    5-21/32
    (143.2)
    10-3/4
    (273)
    2-5/8
    (66.5)
    9/32
    (7.1)
    9-1/2
    (4.3)
    3 2-…3-Pole
    100A 2-…3-Pole
    10-1/4
    (260.4)
    20-3/16
    (513)
    7-7/8
    (200)
    16
    (406.4)
    3-3/4
    (95.2)
    11/32
    (8.7)
    27
    (12)
    4 2-…3-Pole
    200A 2-…3-Pole
    11-5/8
    (295.3)
    23-1/2
    (597)
    9-1/16
    (230.2)
    19-1/2
    (495.3)
    4
    (102)
    11/32
    (8.7)
    40
    (18)
    5 2-…3-Pole
    300A 2-…3-Pole
    13-3/8
    (339.7)
    29-3/4
    (756)
    9-13/16
    (249)
    25-3/4
    (654)
    5
    (127)
    11/32
    (8.7)
      

    Type 1 General Purpose Enclosure for Bulletins 500 & 500L Contactors 4-…5-Pole

    Click to enlarge - 500Line-1_139-2


    NEMA
    Size
    Dimensions in Inches (Millimeters) Approx. Shipping
    Weight in
    lbs (kg)
    A
    Width
    B
    Height
    C
    Depth
    D E F
    3 4-…5-Pole
    100A 4 Pole
    12-1/8
    (308)
    20-3/16
    (513)
    8-1/32
    (204)
    15-1/2
    (394)
    4-1/8
    (105)
    11/32
    (8.7)
    32
    (14)
    4 4-…5-Pole
    200A 4 Pole
    14-1/8
    (358.8)
    26-5/8
    (676.3)
    9-3/16
    (233.4)
    22-3/4
    (578)
    5
    (127)
    11/32
    (8.7)
    49
    (22)
    5 4 Pole
    300A 4 Pole
    21-29/32
    (556.4)
    41-5/32
    (1045.4)
    10-15/32
    (265.9)
    39
    (990.6)
    9-1/2
    (241.3)
    11/32
    (8.7)
      
    Note: For Types 3R/12, 4/4X, 4X, and Bolted Type 7 & 9 and 3R, 7 & 9 dimensions, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Type 1 General Purpose Enclosures for Bulletins 505, 520E, 520F, and 520G Starters

    Click to enlarge - 500Line-1_140-1    Click to enlarge - 500Line-1_140-2

    NEMA
    Size
    Bulletin No. Approximate Dimensions in Inches (Millimeters) Approx. Shipping
    Weight in
    lbs (kg)
    A Width B Height C Depth D E F
    00 505 6-13/16 (173) 10 (254) 5 (127) 7-1/4 (184) 2-3/4 (69.8) 7-1/2 (3.4)
    0…1 505-520E¬  10-9/16 (268) 12-1/2 (318) 5-31/32 (152) 9-7/8 (251) 4-3/8 (111) 9/32 (7.1) 18 (8.2)
    505-520ET 
    520F-520G
    12-1/2 (318) 14-1/8 (359) 6-1/8 (156) 11-1/4 (286) 4-1/2 (114) 9/32 (7.1) 18 (8.2)
    2 505-520E¬  11-7/16 (291) 14-9/16 (370) 5-31/32 (152) 11-13/16 (300) 4-1/2 (114) 9/32 (7.1) 21-1/4 (9.6)
    505-520ET 
    520F-520G
    13-1/2 (343) 15-5/8 (397) 6-3/8 (162) 13-1/2 (343) 5-1/2 (140) 9/32 (7.1) 21-1/4 (9.6)
    3 505-520E¬  15-1/8 (384) 20-3/16 (513) 8-3/16 (208) 16-1/2 (419) 6 (152) 11/32 (8.7) 53 23.(9)
    520F-520G 18-21/32 (474) 19-11/32 (491) 8-1/4 (210) 16-1/2 (419) 8 (203) 11/32 (8.7)
    4 505-520E¬  16-5/8 (422) 27-1/2 (698) 9-5/16 (237) 24 (610) 6-1/4 (159) 11/32 (8.7) 80 (36)
    520F-520G 21-5/32 (537) 27-17/32 (699) 9-7/16 (240) 24 (610) 8-1/2 (216) 11/32 (8.7)
    5 505-520E
    520F-520G
    21-29/32 (556) 41-5/32 (1045) 10-15/32 (265.9) 39 (991) 9-1/2 (241) 11/32 (8.7)
    6 Please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
    7
    8
    9
      

    Type 1 General Purpose Enclosures for Bulletin 509 Full Voltage Starters

    Click to enlarge - 500Line-1_140-3


    NEMA
    Size
    Approximate Dimensions in Inches (Millimeters) Approx. Shipping
    Weight in
    lbs (kg)
    A Width B Height C Depth D E F
    00 3Æ 6-9/32 (160) 9-3/16 (233) 4-1/2 (114) 6-7/8 (175) 2-1/2 (63.5) 4-1/4 (1.9)
    00 1Æ 4-7/8 (124) 7-11/16 (195) 4-5/8 (117) 5-5/8 (143) 1-7/8 (47.5) 4 1.(8)
    0…1 6-13/16 (173) 10-5/8 (270) 5-23/32 (145) 8-1/4 (210) 2-3/8 (60.5) 7/32 (5.5) 7-1/4 (3.4)
    2 7-5/16 (186) 13-3/4 (349) 5-23/32 (145) 10-3/4 (273) 2-5/8 (66.5) 9/32 (7.1) 10-1/2 (4.7)
    3 10-1/4 (260) 20-3/16 (513) 7-15/16 (202) 16 (406) 3-3/4 (95.2) 11/32 (8.7) 31 (14)
    4 13-3/8 (340) 29-3/4 (756) 9-31/32 (253) 25-3/4 (654) 4 (102) 11/32 (8.7) 44 (19.8)
    5 16-1/8 (410) 42 (1067) 10-1/8 (254) 38 (965) 6 (152) 11/32 (8.7)
    6…7 Wall 25-1/4 (641) 53-5/8 (1362) 14 (356) 52-1/4 (1327) 10-1/4 (261)
    6 Floor Please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
    8…-9
      
    ¬ With reset only.
    T With push button, selector switch, or pilot light.
    Note: For Type 1 with control transformer dimensions, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.

    Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.


    Type 3R/12 Enclosure — without Control Transformer for Bulletin 505

    Click to enlarge - 500Line-1_141-1


    NEMA
    Size
    Approximate Dimensions In Inches (Millimeters)
    A
    Width
    B
    Height
    C
    Depth
    D E F G H J K
    0…1 12-1/8
    (308)
    16-1/16
    (408)
    6
    (152.4)
    15-1/4
    (387.4)
    4-1/2
    (114.3)
    9/32
    (7.1)
    14-1/8
    (358.8)
    3/8
    (9.5)
    7/16
    (11.1)
    3/32
    (2.4)
    2 13-1/8
    (333.4)
    17-9/16
    (446.1)
    6-1/4
    (158.8)
    16-3/4
    (425.5)
    5
    (127)
    9/32
    (7.1)
    15-5/8
    (396.9)
    3/8
    (9.5)
    7/16
    (11.1)
    3/32
    (2.4)
    3 18-21/32
    (473.9)
    21-9/16
    (547.7)
    8-1/8
    (206.4)
    20-11/16
    (525.5)
    7-1/2
    (190.5)
    11/32
    (8.7)
    19-11/32
    (491.3)
    3/8
    (9.5)
    1/2
    (12.7)
    3/16
    (4.8)
    4 21-5/32
    (537.4)
    28-27/32
    (732.6)
    9-9/32
    (235.7)
    28
    (711.2)
    8-1/2
    (215.9)
    11/32
    (8.7)
    26-21/32
    (677.1)
    3/8
    (9.5)
    1/2
    (12.7)
    3/16
    (4.8)
      

    Type 3R/12 Enclosure — without Control Transformer for Bulletin 509

    Click to enlarge - 500Line-1_141-2


    NEMA
    Size
    Approximate Dimensions In Inches (Millimeters) Approx.
    Shipping
    Weight in
    lbs (kg)
    A
    Width
    B
    Height
    C
    Depth
    D E F G H
    0…1 8-3/8
    (212.7)
    12-7/32
    (310.4)
    5-7/8
    (149.2)
    11-15/32
    (291.3)
    2-1/2
    (63.5)
    9/32
    (7.1)
    10-3/8
    (263.5)
    7/16
    (11.1)
    13-1/2
    (6.1)
    2 8-7/8
    (225.4)
    15-3/8
    (390.5)
    5-15/16
    (150.8)
    14-5/8
    (371.5)
    2-5/8
    (66.7)
    9/32
    (7.1)
    13-1/2
    (342.9)
    7/16
    (11.1)
    18-1/2
    (8.4)
    3 12-1/8
    (308)
    22-7/16
    (569.9)
    7-15/16
    (201.6)
    21-9/16
    (547.7)
    4-7/16
    (112.7)
    11/32
    (8.7)
    20-3/16
    (512.8)
    1/2
    (12.7)
    35-1/2
    (16.1)
    4