Bulletin 520 Multi-Speed
| Product Overview |
|
Bulletin 520
- NEMA sizes 0…7
- Exceptional electrical life
- UL Witnessed Type 2 Coordination
- Dependable coil operation
- Eutectic alloy overload relays: Class 10, 20, or 30
- Solid-state overload relays: Class 10, 15, 20, or 30
- Vertically arranged available — Bulletin 520V sizes 0…5
Bulletin 520 multi-speed starters are designed for the control of two speed squirrel cage motors of either consequent pole or separate winding types. These starters are available for constant horsepower, constant torque or variable torque, three-phase motors. Multi-speed motor starters are commonly used on machine tools, fans, blowers, refrigeration compressors, and many other types of equipment.
All Bulletin 520 multi-speed starters are available with Bulletin 592 eutectic alloy relays as standard and solid-state overloads are optional for additional flexibility in motor protection. Bulletin 520V vertically arranged starters are available in Sizes 0…5, in the Open Type without Enclosure construction only.
Standards Compliance and Certifications
Standards Compliance
NEMA/EEMAC ICS 2
UL 508
CSA C22.2 No.14
Certifications
CSA Certified (LR1234)
UL Listed (File No. E3125, Guide No. NLDX)
Hazardous Location: UL Listed (File No. E10314, CSA Certified (LR 11924)
Catalog Number Explanation
Example Cat. No.
| 500 | | B | A | D | 930 | | 1 | |||
| a | b | c | d | e | f |
| a | b | c | |||||
| Bulletin No. | NEMA Size | NEMA Enclosure Type | |||||
| Bulletin No. | Description | Code | Description | Code | Type | ||
| 500 | Combination — Top wired for motor loads | A | 0 | A | Type 1 | ||
| 500F | Contactor — Feed-through wiring contactor for motor loads | B | 1 | C | Type 4 (stainless steel) | ||
| 500FL | Contactor — Feed-through lighting contactor, 3 pole maximum | C | 2 | E | Type 7 & 9 bolted | ||
| 500L | Contactor — Top wired lighting contactor | D | 3 | H | Type 3R, 7 & 9 bolted | ||
| 500LP | Contactor — Permanent magnet-latching lighting contactor | E | 4 | J | Type 12 | ||
| 505 | Starter — Reversing | F | 5 | O | No enclosure | ||
| 509 | Starter — Non-reversing | G | 6 | S | Type 4X (non-metallic) | ||
| 520 | Starter — Multispeed | H | 7 | ||||
| J | 8 | ||||||
| K | 9 | ||||||
| T | 00 | ||||||
| d | e | f | ||||||||
| Nominal Coil Voltage | Number of Poles¬ | Options | ||||||||
| Code | Voltage | Freq- uency |
Code | Voltage | Freq- uency |
Code | Voltage Description | |||
| A | 230…240V | 60 Hz | KN | 380…400V | 50 Hz | 92 | Two Poles | See Modifications for Non-Combination Devices for detailed information on options. | ||
| B | 460…480V | 60 Hz | M | 500V | 50 Hz | 920 | Two Poles and (1) Auxiliary Contact (N.O.) | |||
| C | 575…600V | 60 Hz | N | 380V | 50 Hz | 93 | Three poles | |||
| D | 115…120V | 60 Hz | P | 220…230V | 50 Hz | 930 | Three Poles and (1) Auxiliary Contact (N.O.) | |||
| F | 277V | 60 Hz | Q | 440…460V | 50 Hz | 94 | Four Poles | |||
| H | 200…208V | 60 Hz | R | 550V | 50 Hz | 940 | Four Poles and (1) Auxiliary Contact (N.O.) | |||
| I | 415V | 50 Hz | S | 110…115V | 50 Hz | 95 | Five Poles | |||
| J | 24V | 60 Hz | T | 240V | 50 Hz | 950 | Five Poles and (1) Auxiliary Contact (N.O.) | |||
| K | 24V | 50 Hz | U | 415V | 60 Hz | |||||
Note:All enclosed non-combination contactors and starters are supplied with external reset as standard.
¬ Applies to contactors only
Your order must include: 1) Cat. no. of the starter selected, 2) motor connection diagram, 3) if required, cat. no. of any accessories, 4) specify whether motor is Constant Torque, Variable Torque, or Constant Horsepower, 5) heater elements for eutectic alloy overload voltages are not included and must be ordered as a separate cat. no. located on Eutectic Alloy Overload Relay Heater Elements, and 6) overload relay code for solid-state overload relays. See Starters Without Overload Relays for Field Assembly of Starters Using Bulletin 592 Overload Relays ª v ª 11.
Product Selection
520E NEMA 2 Speed Separate Winding Starter
| Build a Catalog Number |
520F NEMA 2 Speed Con/Var Torque Starter
| Build a Catalog Number |
520G NEMA 2 Speed Constant HP Starter
| Build a Catalog Number |
2-Speed Separate Winding, 3-Pole — 3-Pole, Constant or Variable Torque
Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.
| 3-Phase 600V AC Maximum 60 Hz With 3-Pole Overload Protection | ||||||||
| NEMA Size | Continuous Ampere Rating [A] | Maximum Horsepower Rating Full Load Current Must Not Exceed Continuous Ampere Rating |
Open Type Without Enclosure |
Type 1 General Purpose Enclosure Surface Mounting |
Type 3R/12 Rainproof, Dusttight Industrial Use Enclosure |
|||
| Motor Voltage | ||||||||
| 200V | 230V | 50 Hz | 460…575V | |||||
| 380…415V | Cat. No.¬ T | Cat. No.¬ | Cat. No.¬ | |||||
| 0 | 18 | 3 | 3 | 5 | 5 | 520E-AOÄ-µ-µ | 520E-AAÄ-µ-µ | 520E-AJÄ-µ-µ |
| 1 | 27 | 7-1/2 | 7-1/2 | 10 | 10 | 520E-BOÄ-µ-µ | 520E-BAÄ-µ-µ | 520E-BJÄ-µ-µ |
| 2 | 45 | 10 | 15 | 25 | 25 | 520E-COÄ-µ-µ | 520E-CAÄ-µ-µ | 520E-CJÄ-µ-µ |
| 3 | 90 | 25 | 30 | 50 | 50 | 520E-DOÄ-µ-µ | 520E-DAÄ-µ-µ | 520E-DJÄ-µ-µ |
| 4 | 135 | 40 | 50 | 75 | 100 | 520E-EOÄ-µ-µ | 520E-EAÄ-µ-µ | 520E-EJÄ-µ-µ |
| 5 | 270 | 75 | 100 | 150 | 200 | 520E-FOÄ-µ-µ | 520E-FAÄ-µ-µ | 520E-FJÄ-µ-µ |
| 6 | 540 | 150 | 200 | 300 | 400 | 520E-GOÄ-µ-µ | — | — |
| 7 | 810 | — | 300 | 600 | 600 | 520E-HOÄ-µ-µ | — | — |
Ä Coil Voltage Code
The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520E-AAÄ-µ-µ becomes Cat. No. 520E-AAD-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
| [V] | 24§ | 110- 115 |
115- 120 |
200- 208 |
220- 230 |
230- 240 |
240 | 277 | 380 | 380- 400 |
415 | 440- 460 |
460- 480 |
500 | 550 | 575- 600 |
|
| Common Control | AC, 50 Hz |
— | — | — | — | Pª | — | T | — | N | KN | I | Q | — | M | R | — |
| AC, 60 Hz |
— | — | — | H | — | Av | — | — | — | — | U | — | B | — | — | C | |
| Transformer Control§ | AC, 60 Hz |
— | — | — | H | — | A | — | — | — | — | — | — | B | — | — | C |
| Separate Control (without transformer) |
AC, 50 Hz |
K | SØ | — | — | — | — | — | — | — | — | — | — | — | — | — | — |
| AC, 60 Hz |
J | — | Dz | — | — | — | — | F | — | — | — | — | — | — | — | — | |
µ-µ Overload Relay Code
Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520E-BAD-µ-µ becomes Cat No. 520E-BAD-A2D-A2D.
¬ These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open delta connected separate winding motors, use consequent pole starter, and furnish complete ordering information, see 2-Speed Consequent Pole, 5-Pole — 3-Pole, Constant or Variable Torque.
T Vertically Arranged — Multi-speed starters, sizes 0…5, open type without enclosure can be supplied in a vertically arranged construction. To order, change the bulletin number in the listed cat. no. from 520E to 520VE. Example: Cat. No. 520VE-BOD-A2D-A2D.
Does not include line and load lugs, see for kits.
§ Only available on sizes 00…5. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA values on AC Coil Data.
§ When selecting a factory-installed control circuit transformer (see Modifications Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520E-BAB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520E-BABJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
Ø This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
z This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
ª This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
v This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.
2-Speed Separate Winding, 3-Pole — 3-Pole, Constant or Variable Torque, Continued
Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.
| 3-Phase 600V AC Maximum 60 Hz With 3-Pole Overload Protection | |||||||||
| NEMA Size | Continuous Ampere Rating [A] | Maximum Horsepower Rating Full Load Current Must Not Exceed Continuous Ampere Rating |
Type 4/4X Watertight Corrosion- Resistant Enclosures Stainless Steel |
Type 4X Watertight Corrosion- Resistant Enclosure Fiberglass-Reinforced Polyester |
Hazardous Locations | ||||
| Motor Voltage | Bolted Enclosures | ||||||||
| 200V | 230V | 50 Hz | 460… 575V |
Type 7 & 9 Class I, Groups C & D Class II, Groups E, F & G Divisions 1 & 2 |
Type 3R, 7 & 9 Class I, Groups C & D Class II, Groups E, F & G Divisions 1 & 2 |
||||
| 380… 415V |
Cat. No.¬ | Cat. No.¬ T | Cat. No.¬ | Cat. No.¬ | |||||
| 0 | 18 | 3 | 3 | 5 | 5 | 520E-ACÄ-µ-µ | 520E-ASÄ-µ-µ | 520E-AEÄ-µ-µ | 520E-AHÄ-µ-µ |
| 1 | 27 | 7-1/2 | 7-1/2 | 10 | 10 | 520E-BCÄ-µ-µ | 520E-BSÄ-µ-µ | 520E-BEÄ-µ-µ | 520E-BHÄ-µ-µ |
| 2 | 45 | 10 | 15 | 25 | 25 | 520E-CCÄ-µ-µ | 520E-CSÄ-µ-µ | 520E-CEÄ-µ-µ | 520E-CHÄ-µ-µ |
| 3 | 90 | 25 | 30 | 50 | 50 | 520E-DCÄ-µ-µ | — | 520E-DEÄ-µ-µ | 520E-DHÄ-µ-µ |
| 4 | 135 | 40 | 50 | 75 | 100 | 520E-ECÄ-µ-µ | 520E-EEÄ-µ-µ | 520E-EHÄ-µ-µ | |
| 5 | 270 | 75 | 100 | 150 | 200 | 520E-FCÄ-µ-µ | — | — | |
Ä Coil Voltage Code
The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520E-ACÄ-µ-µ becomes Cat. No. 520E-ACD-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
| [V] | 24§ | 110- 115 |
115- 120 |
200- 208 |
220- 230 |
230- 240 |
240 | 277 | 380 | 380- 400 |
415 | 440- 460 |
460- 480 |
500 | 550 | 575- 600 |
|
| Common Control | AC, 50 Hz |
— | — | — | — | Pª | — | T | — | N | KN | I | Q | — | M | R | — |
| AC, 60 Hz |
— | — | — | H | — | Av | — | — | — | — | U | — | B | — | — | C | |
| Transformer Control§ | AC, 60 Hz |
— | — | — | H | — | A | — | — | — | — | — | — | B | — | — | C |
| Separate Control (without transformer) |
AC, 50 Hz |
K | SØ | — | — | — | — | — | — | — | — | — | — | — | — | — | — |
| AC, 60 Hz |
J | — | Dz | — | — | — | — | F | — | — | — | — | — | — | — | — | |
µ-µ Overload Relay Code
Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520E-ACD-µ-µ becomes Cat No. 520-ACD-A2D-A2D.
2-Speed Separate Winding, 3-Pole — 3-Pole, Constant Horsepower
Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.
| 3-Phase 600V AC Maximum 60 Hz With 3-Pole Overload Protection | ||||||||||
| NEMA Size | Continuous Ampere Rating [A] | Maximum Horsepower Rating Full Load Current Must Not Exceed Continuous Ampere Rating |
Open Type Without Enclosure |
Type 1 General Purpose Enclosure Surface Mounting |
Type 3R/12 Rainproof, Dusttight Industrial Use Enclosure |
Type 4/4X Watertight Corrosion- Resistant Enclosures Stainless Stee |
Type 4X Watertight Corrosion- Resistant Enclosure Fiberglass- Reinforced Polyester |
|||
| Motor Voltage | ||||||||||
| 200V | 230V | 50 Hz | 460… 575V |
|||||||
| 380… 415V |
Cat. No.¬ T | Cat. No.¬ | Cat. No.¬ | Cat. No.¬ | Cat. No.¬ | |||||
| 0 | 18 | 2 | 2 | 3 | 3 | 520E-AOÄ-µ-µ | 520E-AAÄ-µ-µ | 520E-AJÄ-µ-µ | 520E-ACÄ-µ-µ | 520E-ASÄ-µ-µ |
| 1 | 27 | 5 | 5 | 7-1/2 | 25 | 520E-BOÄ-µ-µ | 520E-BAÄ-µ-µ | 520E-BJÄ-µ-µ | 520E-BCÄ-µ-µ | 520E-BSÄ-µ-µ |
| 2 | 45 | 7-1/2 | 10 | 20 | 20 | 520E-COÄ-µ-µ | 520E-CAÄ-µ-µ | 520E-CJÄ-µ-µ | 520E-CCÄ-µ-µ | 520E-CSÄ-µ-µ |
| 3 | 90 | 20 | 25 | 40 | 40 | 520E-DOÄ-µ-µ | 520E-DAÄ-µ-µ | 520E-DJÄ-µ-µ | 520E-DCÄ-µ-µ | — |
| 4 | 135 | 30 | 40 | 60 | 75 | 520E-EOÄ-µ-µ | 520E-EAÄ-µ-µ | 520E-EJÄ-µ-µ | 520E-ECÄ-µ-µ | |
| 5 | 270 | 60 | 75 | 100 | 150 | 520E-FOÄ-µ-µ | 520E-FAÄ-µ-µ | 520E-FJÄ-µ-µ | 520E-FCÄ-µ-µ | |
| 6§ | 540 | 100 | 150 | 200 | 300 | 520E-GOÄ-µ-µ | 520E-GAÄ-µ-µ | 520E-GJÄ-µ-µ | — | |
| 7§ | 810 | — | 225 | — | 450 | 520E-HOÄ-µ-µ | 520E-HAÄ-µ-µ | 520E-HJÄ-µ-µ | ||
Ä Coil Voltage Code
The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520E-AAÄ-µ-µ becomes Cat. No. 520E-AAD-µ-µ, and Cat. No. 520E-ACÄ-µ-µ becomes Cat. No. 520E-ACD-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
| [V] | 24§ | 110- 115 |
115- 120 |
200- 208 |
220- 230 |
230- 240 |
240 | 277 | 380 | 380- 400 |
415 | 440- 460 |
460- 480 |
500 | 550 | 575- 600 |
|
| Common Control | AC, 50 Hz |
— | — | — | — | Pv | — | T | — | N | KN | I | Q | — | M | R | — |
| AC, 60 Hz |
— | — | — | H | — | Aª | — | — | — | — | U | — | B | — | — | C | |
| Transformer ControlØ | AC, 60 Hz |
— | — | — | H | — | A | — | — | — | — | — | — | B | — | — | C |
| Separate Control (without transformer) |
AC, 50 Hz |
K | Sz | — | — | — | — | — | — | — | — | — | — | — | — | — | — |
| AC, 60 Hz |
J | — | Dª | — | — | — | — | F | — | — | — | — | — | — | — | — | |
µ-µ Overload Relay Code
Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520E-AAD-µ-µ becomes Cat. No. 520E-AAD-A2D-A2B.
2-Speed Separate Winding, 3-Pole — 3-Pole, Constant Horsepower, Continued
Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.
| 3-Phase 600V AC Maximum 60 Hz With 3-Pole Overload Protection | |||||||
| NEMA Size | Continuous Ampere Rating [A] | Maximum Horsepower Rating Full Load Current Must Not Exceed Continuous Ampere Rating |
Hazardous Locations | ||||
| Bolted Enclosures | |||||||
| Type 7 & 9¬ Class I, Groups C & D Class II, Groups E, F & G Divisions 1 & 2 |
Type 3R, 7 & 9¬ T Class I, Groups C & D Class II, Groups E, F & G Divisions 1 & 2 |
||||||
| Motor Voltage | |||||||
| 200V | 230V | 380…415V | 460…575V | Cat. No. | Cat. No. | ||
| 0 | 18 | 2 | 2 | 3 | 3 | 520E-AEÄ-µ-µ | 520E-AHÄ-µ-µ |
| 1 | 27 | 5 | 5 | 7-1/2 | 7-1/2 | 520E-BEÄ-µ-µ | 520E-BHÄ-µ-µ |
| 2 | 45 | 7-1/2 | 10 | 20 | 20 | 520E-CEÄ-µ-µ | 520E-CHÄ-µ-µ |
| 3 | 90 | 20 | 25 | 40 | 40 | 520E-DEÄ-µ-µ | 520E-DHÄ-µ-µ |
| 4 | 135 | 30 | 40 | 60 | 75 | 520E-EEÄ-µ-µ | 520E-EHÄ-µ-µ |
Ä Coil Voltage Code
The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520E-AEÄ-µ-µ becomes Cat. No. 520E-AED-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
| [V] | 24 | 110- 115 |
115- 120 |
200- 208 |
220- 230 |
230- 240 |
240 | 277 | 380 | 380- 400 |
415 | 440- 460 |
460- 480 |
500 | 550 | 575- 600 |
|
| Common Control | AC, 50 Hz |
— | — | — | — | Pz | — | T | — | N | KN | I | Q | — | M | R | — |
| AC, 60 Hz |
— | — | — | H | — | Aª | — | — | — | — | U | — | B | — | — | C | |
| Transformer Control§ | AC, 60 Hz |
— | — | — | H | — | A | — | — | — | — | — | — | B | — | — | C |
| Separate Control (without transformer) |
AC, 50 Hz |
K | S§ | — | — | — | — | — | — | — | — | — | — | — | — | — | — |
| AC, 60 Hz |
J | — | DØ | — | — | — | — | F | — | — | — | — | — | — | — | — | |
µ-µ Overload Relay Code
Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520E-AED-µ-µ becomes Cat. No. 520E-AED-A2D-A2D.
2-Speed Consequent Pole, 5-Pole — 3-Pole, Constant or Variable Torque
Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.
| 3-Phase 600V AC Maximum 60 Hz With 3-Pole Overload Protection | ||||||||||
| NEMA Size | Continuous Ampere Rating [A] | Maximum Horsepower Rating Full Load Current Must Not Exceed Continuous Ampere Rating |
Open Type Without Enclosure |
Type 1 General Purpose Enclosure Surface Mounting |
Type 3R/12 Rainproof, Dusttight Industrial Use Enclosure |
Type 4/4X Watertight Corrosion-Resistant Enclosures Stainless Steel |
Type 4X Watertight Corrosion-Resistant Enclosure Fiberglass-Reinforced Polyester |
|||
| Motor Voltage | ||||||||||
| 200V | 230V | 50 Hz | 460…575V | |||||||
| 380…415V | Cat. No.¬ | Cat. No. | Cat. No. | Cat. No.T | Cat. No. | |||||
| 0 | 18 | 3 | 3 | 5 | 5 | 520F-AOÄ-µ-µ | 520F-AAÄ-µ-µ | 520F-AJÄ-µ-µ | 520F-ACÄ-µ-µ | 520F-ASÄ-µ-µ |
| 1 | 27 | 7-1/2 | 7-1/2 | 10 | 10 | 520F-BOÄ-µ-µ | 520F-BAÄ-µ-µ | 520F-BJÄ-µ-µ | 520F-BCÄ-µ-µ | 520F-BSÄ-µ-µ |
| 2 | 45 | 10 | 15 | 25 | 25 | 520F-COÄ-µ-µ | 520F-CAÄ-µ-µ | 520F-CJÄ-µ-µ | 520F-CCÄ-µ-µ | 520F-CSÄ-µ-µ |
| 3 | 90 | 25 | 30 | 50 | 50 | 520F-DOÄ-µ-µ | 520F-DAÄ-µ-µ | 520F-DJÄ-µ-µ | 520F-DCÄ-µ-µ | — |
| 4 | 135 | 40 | 50 | 75 | 100 | 520F-EOÄ-µ-µ | 520F-EAÄ-µ-µ | 520F-EJÄ-µ-µ | 520F-ECÄ-µ-µ | |
| 5§ | 270 | 75 | 100 | 150 | 200 | 520F-FOÄ-µ-µ | 520F-FAÄ-µ-µ | 520F-FJÄ-µ-µ | 520F-FCÄ-µ-µ | |
Ä Coil Voltage Code
The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520F-AAÄ-µ-µ becomes Cat. No. 520F-AAD-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
| [V] | 24§ | 110- 115 |
115- 120 |
200- 208 |
220- 230 |
230- 240 |
240 | 277 | 380 | 380- 400 |
415 | 440- 460 |
460- 480 |
500 | 550 | 575- 600 |
|
| Common Control | AC, 50 Hz |
— | — | — | — | Pv | — | T | — | N | KN | I | Q | — | M | R | — |
| AC, 60 Hz |
— | — | — | H | — | Aª | — | — | — | — | U | — | B | — | — | C | |
| Transformer ControlØ | AC, 60 Hz |
— | — | — | H | — | A | — | — | — | — | — | — | B | — | — | C |
| Separate Control (without transformer) |
AC, 50 Hz |
K | Sz | — | — | — | — | — | — | — | — | — | — | — | — | — | — |
| AC, 60 Hz |
J | — | Dª | — | — | — | — | F | — | — | — | — | — | — | — | — | |
µ-µ Overload Relay Code
Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520F-AAD-µ-µ becomes Cat. No. 520F-AAD-A2D-A2D.
¬ Vertically Arranged — Multi-speed starters, sizes 0…5, open type without enclosure can be supplied in a vertically arranged construction. To order, change the bulletin number in the listed cat. no. from 520F to 520VF. Example: Cat. No. 520VF-AOD-A2D-A2D.
T Size 6 is a painted enclosure.
Fiberglass reinforced polyester hubs are included with each starter.
§ For proper overload relay selection, when low speed full load currents are less than 77 A, consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
§ Only available on sizes 0…5. When using 24V coils on sizes 4 and 5, an interposing relay may be required. See coil VA values on AC Coil Data.
Ø When selecting a factory-installed control circuit transformer (see Modifications Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520F-BAB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520F-BABJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
z This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
ª This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
v This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
ª This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.
2-Speed Consequent Pole, 5-Pole — 3-Pole, Constant or Variable Torque, Continued
|
|
|
| Bulletin 520F, Size 1 with Eutectic Alloy Overload Relay Bolted Enclosure (with Cover Open) |
Bulletin 520F, Size 1 with Solid-State Overload Relay Bolted Enclosure (with Cover Open) |
Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.
| 3-Phase 600V AC Maximum 60 Hz With 3-Pole Overload Protection | |||||||
| NEMA Size | Continuous Ampere Rating [A] | Maximum Horsepower Rating Full Load Current Must Not Exceed Continuous Ampere Rating |
Hazardous Locations | ||||
| Bolted Enclosures | |||||||
| Motor Voltage | Type 7 & 9 Class I, Groups C & D Class II, Groups E, F & G Divisions 1 & 2 |
Type 3R, 7 & 9¬ Class I, Groups C & D Class II, Groups E, F & G Divisions 1 & 2 |
|||||
| 200V | 230V | 50Hz | 460…575V | ||||
| 380…415V | Cat. No. | Cat. No. | |||||
| 0 | 18 | 3 | 3 | 5 | 5 | 520F-AEÄ-µ-µ | 520F-AHÄ-µ-µ |
| 1 | 27 | 7-1/2 | 7-1/2 | 10 | 10 | 520F-BEÄ-µ-µ | 520F-BHÄ-µ-µ |
| 2 | 45 | 10 | 15 | 25 | 25 | 520F-CEÄ-µ-µ | 520F-CHÄ-µ-µ |
| 3 | 90 | 25 | 30 | 50 | 50 | 520F-DEÄ-µ-µ | 520F-DHÄ-µ-µ |
Ä Coil Voltage Code
The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520F-AEÄ-µ-µ becomes Cat. No. 520F-AED-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
| [V] | 24 | 110- 115 |
115- 120 |
200- 208 |
220- 230 |
230- 240 |
240 | 277 | 380 | 380- 400 |
415 | 440- 460 |
460- 480 |
500 | 550 | 575- 600 |
|
| Common Control | AC, 50 Hz |
— | — | — | — | P§ | — | T | — | N | KN | I | Q | — | M | R | — |
| AC, 60 Hz |
— | — | — | H | — | AØ | — | — | — | — | U | — | B | — | — | C | |
| Transformer ControlT | AC, 60 Hz |
— | — | — | H | — | A | — | — | — | — | — | — | B | — | — | C |
| Separate Control (without transformer) |
AC, 50 Hz |
K | S | — | — | — | — | — | — | — | — | — | — | — | — | — | — |
| AC, 60 Hz |
J | — | D§ | — | — | — | — | F | — | — | — | — | — | — | — | — | |
µ-µ Overload Relay Code
Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520F-AED-µ-µ becomes Cat. No. 520F-AED-A2D-A2D.
¬ Includes drain and cover gasket.
T When selecting a factory-installed control circuit transformer (see Modifications Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520F-BEB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520F-BEBJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
§ This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
§ This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
Ø This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.
2-Speed Consequent Pole, 5-Pole — 3-Pole, Constant Horsepower
Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.
| 3-Phase 600V AC Maximum 60 Hz With 3-Pole Overload Protection | ||||||||||
| NEMA Size | Continuous Ampere Rating [A] | Maximum Horsepower Rating Full Load Current Must Not Exceed Continuous Ampere Rating |
Open Type Without Enclosure |
Type 1 General Purpose Enclosure Surface Mounting |
Type 3R/12 Rainproof, Dusttight Industrial Use Enclosure |
Type 4/4X Watertight Corrosion-Resistant Enclosures Stainless Steel |
Type 4X Watertight Corrosion-Resistant Enclosure Fiberglass-Reinforced Polyester |
|||
| Motor Voltage | ||||||||||
| 200V | 230V | 50 Hz | 460…575V | |||||||
| 380…415V | Cat. No.¬ | Cat. No. | Cat. No. | Cat. No.T | Cat. No. | |||||
| 0 | 18 | 2 | 2 | 3 | 3 | 520G-AOÄ-µ-µ | 520G-AAÄ-µ-µ | 520G-AJÄ-µ-µ | 520G-ACÄ-µ-µ | 520G-ASÄ-µ-µ |
| 1 | 27 | 5 | 5 | 7-1/2 | 7-1/2 | 520G-BOÄ-µ-µ | 520G-BAÄ-µ-µ | 520G-BJÄ-µ-µ | 520G-BCÄ-µ-µ | 520G-BSÄ-µ-µ |
| 2 | 45 | 7-1/2 | 10 | 20 | 20 | 520G-COÄ-µ-µ | 520G-CAÄ-µ-µ | 520G-CJÄ-µ-µ | 520G-CCÄ-µ-µ | 520G-CSÄ-µ-µ |
| 3 | 90 | 20 | 25 | 40 | 40 | 520G-DOÄ-µ-µ | 520G-DAÄ-µ-µ | 520G-DJÄ-µ-µ | 520G-DCÄ-µ-µ | — |
| 4 | 135 | 30 | 40 | 60 | 75 | 520G-EOÄ-µ-µ | 520G-EAÄ-µ-µ | 520G-EJÄ-µ-µ | 520G-ECÄ-µ-µ | |
| 5 | 270 | 60 | 75 | 100 | 150 | 520G-FOÄ-µ-µ | 520G-FAÄ-µ-µ | 520G-FJÄ-µ-µ | 520G-FCÄ-µ-µ | |
Ä Coil Voltage Code
The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520G-AAÄ-µ-µ becomes Cat. No. 520G-AAD-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
| [V] | 24§ | 110- 115 |
115- 120 |
200- 208 |
220- 230 |
230- 240 |
240 | 277 | 380 | 380- 400 |
415 | 440- 460 |
460- 480 |
500 | 550 | 575- 600 |
|
| Common Control | AC, 50 Hz |
— | — | — | — | Pª | — | T | — | N | KN | I | Q | — | M | R | — |
| AC, 60 Hz |
— | — | — | H | — | Av | — | — | — | — | U | — | B | — | — | C | |
| Transformer Control§ | AC, 60 Hz |
— | — | — | H | — | A | — | — | — | — | — | — | B | — | — | C |
| Separate Control (without transformer) |
AC, 50 Hz |
K | SØ | — | — | — | — | — | — | — | — | — | — | — | — | — | — |
| AC, 60 Hz |
J | — | Dz | — | — | — | — | F | — | — | — | — | — | — | — | — | |
µ-µ Overload Relay Code
Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520G-AAD-µ-µ becomes Cat. No. 520G-AAD-A2D-A2D.
¬ Vertically Arranged — Multi-speed starters, sizes 0…5, open type without enclosure can be supplied in a vertically arranged construction. To order, change the bulletin number in the listed cat. no. from 520G to 520VG. Example: Cat. No. 520VG-AOD-A2D-A2D.
T Size 6 is a painted enclosure.
Fiberglass reinforced polyester hubs are included with each starter.
§ Only available in sizes 0…5. When using 24V coils on sizes 4 and 5, an interposing relay may be required. See coil VA values on AC Coil Data.
§ When selecting a factory-installed control circuit transformer (see Modifications Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520G-BAB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520G-BABJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
Ø This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
z This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
ª This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
v This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.
2-Speed Consequent Pole, 5-Pole — 3-Pole, Constant Horsepower, Continued
|
|
|
| Bulletin 520G, Size 1 with Eutectic Alloy Overload Relay Bolted Enclosure (with Cover Open) |
Bulletin 520G, Size 1 with Solid-State Overload Relay Bolted Enclosure (with Cover Open) |
Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.
| 3-Phase 600V AC Maximum 60 Hz With 3-Pole Overload Protection | |||||||
| NEMA Size | Continuous Ampere Rating [A] | Maximum Horsepower Rating Full Load Current Must Not Exceed Continuous Ampere Rating |
Hazardous Locations | ||||
| Bolted Enclosures | |||||||
| Motor Voltage | Type 7 & 9 Class I, Groups C & D Class II, Groups E, F & G Divisions 1 & 2 |
Type 3R, 7 & 9¬ Class I, Groups C & D Class II, Groups E, F & G Divisions 1 & 2 |
|||||
| 200V | 230V | 380...415V | 460…575V | Cat. No. | Cat. No. | ||
| 0 | 18 | 3 | 3 | 5 | 5 | 520G-AEÄ-µ-µ | 520G-AHÄ-µ-µ |
| 1 | 27 | 7-1/2 | 7-1/2 | 10 | 10 | 520G-BEÄ-µ-µ | 520G-BHÄ-µ-µ |
| 2 | 45 | 10 | 15 | 25 | 25 | 520G-CEÄ-µ-µ | 520G-CHÄ-µ-µ |
| 3 | 90 | 25 | 30 | 50 | 50 | 520G-DEÄ-µ-µ | 520G-DHÄ-µ-µ |
Ä Coil Voltage Code
The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520G-AEÄ-µ-µ becomes Cat. No. 520G-AED-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
| [V] | 24 | 110- 115 |
115- 120 |
200- 208 |
220- 230 |
230- 240 |
240 | 277 | 380 | 380- 400 |
415 | 440- 460 |
460- 480 |
500 | 550 | 575- 600 |
|
| Common Control | AC, 50 Hz |
— | — | — | — | P§ | — | T | — | N | KN | I | Q | — | M | R | — |
| AC, 60 Hz |
— | — | — | H | — | AØ | — | — | — | — | U | — | B | — | — | C | |
| Transformer ControlT | AC, 60 Hz |
— | — | — | H | — | A | — | — | — | — | — | — | B | — | — | C |
| Separate Control (without transformer) |
AC, 50 Hz |
K | S | — | — | — | — | — | — | — | — | — | — | — | — | — | — |
| AC, 60 Hz |
J | — | D§ | — | — | — | — | F | — | — | — | — | — | — | — | — | |
µ-µ Overload Relay Code
Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset) to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520G-AED-µ-µ becomes Cat. No. 520G-AED-A2D-A2D.
¬ Includes drain and cover gasket.
T When selecting a factory-installed control circuit transformer (see Modifications Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520G-BEB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520G-BEBJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
§ This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
§ This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
Ø This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.
Typical Wiring Diagrams
|
|
|
Modifications for Non-Combination Devices
For Use on Bulletins 500, 500F, 500L, 500LP, 505, 505V, 509, 520, and 520V
Listed on this and the following pages are factory-installed modifications and special features that are available for the low voltage (600V maximum) contactors/starters listed in this catalog. To order, add a dash followed by the suffix number listed in these tables to the end of the product cat. no. Example: Cat. No. 509-BAD-A2E-1.
| Bulletin 500 | Size Rating | 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
| Bulletin 500L | Ampere Rating | 15/20 | 30 | 60 | 100 | 200 | 300 | 540 | 810 | 1215 | 2250 |
| Description of Modification | Suffix No. |
Enclosure Type |
NEMA Size | ||||||||||
| 00 | 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | |||
| Pilot Devices in Cover or Flange Full Voltage Non-Reversing Single Speed Contactors or Starters (Buls. 500, 500F, 500L, 500LP, 509) |
|||||||||||||
| START-STOP Push Button I/O (Canada only) |
1 1 1 1 |
1¬ 3R/4/12, 4/4X BoltedT Unilock |
A NA NA NA |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A NA NA NA |
| ON-OFF Push Button | 1E 1E 1E 1E |
1¬ 3R/12, 4/4X, 4X BoltedT Unilock |
A NA NA NA |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A NA NA NA |
| HAND-OFF-AUTO Selector Switch | 3 3 3 3 |
1¬ 3R/12, 4/4X, 4X BoltedT Unilock |
A NA NA NA |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A NA A |
A A NA A |
A NA NA NA |
| OFF-ON Selector Switch | 3E 3E 3E 3E |
1¬ 3R/12, 4/4X, 4X BoltedT Unilock |
A NA NA NA |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A A A A |
A NA NA NA |
A NA NA NA |
A NA NA NA |
| HAND-OFF-AUTO Selector Switch (For Permanent Magnet Latch Type Contactor Only) |
3 | All Listed¬ | NA | A | A | A | A | A | A | NA | NA | NA | NA |
| PILOT LIGHT (Red Lens) | 4R 4R 4R |
1, 3R/12, 4/4X, 4X¬ § BoltedT Unilock |
NA NA NA |
A A A |
A A A |
A A A |
A A A |
A A A |
A A A |
A NA NA |
A NA NA |
A NA NA |
A NA NA |
| PUSH-TO-TEST PILOT LIGHT (Red Lens) |
5R 5R |
1, 3R/12, 4/4X, 4X BoltedT |
NA NA |
A A |
A A |
A A |
A A |
A A |
A A |
NA NA |
NA NA |
NA NA |
NA NA |
| Full Voltage Reversing and Multi-Speed Starters (Buls. 505, 505V, 520V, 520V) |
|||||||||||||
| FOR-REV-STOP Push Button | 1 1 1 |
1, 3R/12, 4/4X, 4X BoltedT Unilock |
A NA NA |
A A NA |
A A NA |
A A NA |
A A NA |
A A NA |
A A NA |
A A NA |
A NA NA |
A NA NA |
A NA NA |
| FOR-OFF-REV Selector Switch | 3 3 3 |
1, 3R/12, 4/4X, 4X BoltedT Unilock |
A NA NA |
A A A |
A A A |
A A NA |
A A NA |
A A NA |
A A NA |
A NA NA |
A NA NA |
A NA NA |
A NA NA |
| HIGH-LOW-STOP Push Button | 1 1 |
1, 3R/12, 4/4X, 4X BoltedT |
A NA |
A A |
A A |
A A |
A A |
A A |
A A |
A NA |
A NA |
A NA |
A NA |
| HIGH-OFF-LOW Selector Switch | 3 3 |
1, 3R/12, 4/4X, 4X BoltedT |
A NA |
A A |
A A |
A A |
A A |
A A |
A A |
A NA |
A NA |
A NA |
A NA |
| HIGH-LOW-OFF-AUTO Selector Switch | 3J | 1, 3R/12, 4/4X, 4X | NA | A | A | A | A | A | A | A | A | A | A |
| PILOT LIGHTS (2) | 4R | 1, 3R/12, 4/4X, 4X§ | NA | A | A | A | A | A | A | A | A | A | A |
| A = Available NA = Not Available |
|||||||||||||
| ¬ Bulletin 500L and 500FL require a normally open auxiliary contact when used with a push button. See Contactor Accessories, continued. Only one push button or one selector switch (not both) may be added to a Bulletin 509 for NEMA Type 1 without transformers. Only one pilot light may be added to a Bulletin 509 Type 1 without transformers. | |||||||||||||
| T Bolted suitable for Type 7 & 9 or Type 3R, 7 & 9. | |||||||||||||
| Unilock suitable for Type 7 & 9 or Type 3R, 7 & 9 with the addition of a drain or breather and drain. | |||||||||||||
| § OFF pilot lights for non-reversing and non-multi-speed applications require a normally closed auxiliary contact add -91 to Cat. No. Red and amber are the only colors available on Type 1 non-combination starters. On Type 3R/12 non-combination starters, specify other lens colors by changing the letter to: A = Amber; B = Blue; C = Clear; G = Green; W = White. | |||||||||||||
| § For multi-speed and reversing starters, one pilot light for each contactor. Add additional letters to identify two lens colors. The first letter specifies FORWARD, HIGH, or ON; the second letter specifies REVERSE, LOW, or OFF; e.g., 4AG. | |||||||||||||
For Use on Bulletins 500, 500F, 500L, 500LP, 505, 505V, 509, 520, and 520V, Continued
| Description of Modification | Suffix No. |
Enclosure Type |
NEMA Size | |||||||||||
| 00 | 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | ||||
| Control Circuit Transformer¬ | ||||||||||||||
| Includes 2 primary fuses and 1 secondary fuse with standard capacity 60 or 50 Hz |
6PT 6PT 6PT |
1, 3R/12, 4/4X, 4X Bolted Unilock§ |
NA NA NA |
A A A |
A A A |
A A A |
A A A |
A A A |
A A A |
STD STD STD |
STD NA NA |
STD NA NA |
STD NA NA |
|
| With 100 W extra capacity 60 or 50 Hz | 6XP 6XP 6XP |
1, 3R/12, 4/4X, 4X Bolted Unilock§ |
NA NA NA |
A A A |
A A A |
A A A |
A A A |
A A A |
A A A |
STD STD STD |
STD NA NA |
STD NA NA |
STD NA NA |
|
| Control Circuit Auxiliary contact installed on contactor |
||||||||||||||
| N.O. N.C. |
90§ Ø 91§ Ø |
All listed All listed |
NA NA |
A A |
A A |
A A |
A A |
A A |
A A |
A A |
A A |
A A |
A A |
|
| Fused control circuit for applications less transformer | ||||||||||||||
| (1 Fuse — Fuse Included) (2 Fuses — Fuses Included) |
21 22 |
1, 3R/12, 4/4X, 4X 1, 3R/12, 4/4X, 4X |
NA NA |
A A |
A A |
A A |
A A |
A A |
A A |
NA NA |
NA NA |
NA NA |
NA NA |
|
| Surge suppression for 120 or 240V AC Coil | 17 | All listed | NA | A | A | A | A | A | A | NA | NA | NA | NA | |
| Terminal blocks (Cat. No. 1492-CA1 or similar) per block | z | 1, 3R/12, 4/4X, 4X | NA | A | A | A | A | A | A | A | NA | NA | NA | |
| DC operation of control circuit (power circuit remains AC) Add letters DC to Bulletin No. (add per solenoid) |
z | Open 1, 4/4X, 4X, 12 |
NA NA |
A z |
A z |
A z |
A z |
A z |
NA NA |
NA NA |
NA NA |
NA NA |
NA NA |
|
| Overload Relays (Eutectic Alloy) | ||||||||||||||
| N.O. alarm contact adder N.C. alarm contact adder Omit 3 overload relays |
(Bulletin 592) (Bulletin 592) (For Bulletins 505 and 520 only) |
9 9A 23ª |
All listed All listed All listed |
NA NA A |
A A A |
A A A |
A A A |
A A A |
A A A |
A A A |
A A A |
NA NA NA |
NA NA NA |
NA NA NA |
| Auxiliary Relays (Indicate Contact Arrangement and Coil Voltage) | ||||||||||||||
| 3Æ Powermonitor (Timemark Model 258) | 400 | 1, 3R/12, 4/4X, 4X | NA | A | A | A | A | A | A | NA | NA | NA | NA | |
| Control relay (4-pole maximum)z | v | 1, 3R/12 4/4X, 4X Unilock§ |
NA NA NA |
NA NA NA |
A A A |
A A A |
A A A |
A A A |
A A NA |
A A NA |
NA NA NA |
NA NA NA |
NA NA NA |
|
| Addition of timing relayz | v | 1, 3R/12 4/4X, 4X Unilock§ |
NA NA NA |
A A NA |
A A NA |
A A NA |
A A A |
A A A |
A A A |
NA NA NA |
NA NA NA |
NA NA NA |
NA NA NA |
|
| Add Bulletin 813Sz | (Line voltage monitor) (Line current monitor) |
v v |
— — |
NA NA |
NA NA |
A A |
A A |
A A |
A A |
A A |
A A |
A A |
A A |
A A |
| Bulletin 596 (used on Bulletin 500…509, 3-pole maximum) (Coil - 180 s timing range) |
||||||||||||||
| ON Delay OFF Delay |
87A 87B |
Open Type Open Type |
NA NA |
A A |
A A |
A A |
A A |
A A |
A A |
NA NA |
NA NA |
NA NA |
NA NA |
|
| Extra strong coil for addition of power pole adders required for sizes 2…4 | 88 | All listed | NA | NA | NA | A | A | A | NA | NA | NA | NA | NA | |
| Form A compelling relayª (used on Bulletin 520) | 70 | 1, 3R/12, 4/4X, 4X | NA | A | A | A | A | A | A | A | NA | NA | NA | |
| Form B auto. seq. accelerating relay for each higher speed -controls the sequence of acceleration from low to high speed. (Used on Bulletin 520) |
71 |
1, 3R/12, 4/4X, 4X |
NA |
A |
A |
A |
A |
A |
A |
A |
NA |
NA |
NA |
|
| Form C auto. seq. decelerating relay for each lower speed -interposes a time delay between each lower speed. (Used on Bulletin 520) |
72 |
1, 3R/12, 4/4X, 4X |
NA |
A |
A |
A |
A |
A |
A |
A |
NA |
NA |
NA |
|
| Enclosure | ||||||||||||||
| Breather | 136 | Bolted | NA | A | A | A | A | A | A | NA | NA | NA | NA | |
| Breather and drain | 137 | Unilock§ | ||||||||||||
| and Bolted | NA | A | A | A | A | A | A | NA | NA | NA | NA | |||
| Drain | 138 | Unilock§ | ||||||||||||
| and Bolted | NA | A | A | A | A | A | A | NA | NA | NA | NA | |||
| Protective Covers for Contactors and Starters | 426 | 1, 3R/12, 4/4X, 4 | ||||||||||||
| NA | A | A | A | A | A | A | NA | NA | NA | NA | ||||
| A = Available NA = Not Available STD = Standard |
||||||||||||||
| ¬ If the transformer secondary is to be grounded, add the suffix letter G at no aditional charge. Example: 6GP. | ||||||||||||||
| T When ordering in Canada, use suffix 6. Primary fusing is not required by the Canadian Electrical Code. | ||||||||||||||
| Bolted suitable for Type 7 & 9 or Type 3R, 7 & 9. | ||||||||||||||
| § Unilock suitable for Type 7 & 9 or Type 3R, 7 & 9. | ||||||||||||||
| § Multiple auxiliary contacts are to be group coded: e.g. use 9 followed by second digit for each auxiliary used: 90-91-98 group coded to 9018. Maximum quantity of auxuliary contacts (any type) group coded shall be 5. | ||||||||||||||
| Ø For Bulletins 505 and 520 devices, one auxiliary contact is installed on each of the two contactors. | ||||||||||||||
| z Order by description. | ||||||||||||||
| ª Contactors provided on short mounting plate, please contact your local Rockwell Automation sales office or Allen-Bradley distributor for dimensions. | ||||||||||||||
| v Only one relay per starter. | ||||||||||||||
| ª Through control wiring the starter is forced to operate in the low speed before switching to high speed. | ||||||||||||||
Accessories
Contactor Accessories
For use on Bulletins 500, 500F, 500L, 500FL, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V
| Description | NEMA Size | Cat. No. | |
|
Coils (60 Hz) 115…120V |
0…1 | CB-236 |
| 200…208V | CB-249 | ||
| 230…240V | CB-254 | ||
| 460…480V | CB-273 | ||
| 575…600V | CB-278 | ||
| 115…120V | 2 | CC-236 | |
| 200…208V | CC-249 | ||
| 230…240V | CC-254 | ||
| 460…480V | CC-273 | ||
| 575…600V | CC-278 | ||
| 115…120V | 3 | CD-236 | |
| 200…208V | CD-249 | ||
| 230…240V | CD-254 | ||
| 460…480V | CD-273 | ||
| 575…600V | CD-278 | ||
| 115…120V | 4 | CE-236 | |
| 200…208V | CE-249 | ||
| 230…240V | CE-254 | ||
| 460…480V | CE-273 | ||
| 575…600V | CE-278 | ||
| 115…120V | 5 (SER. L) |
AF-236 | |
| 200…208V | AF-249 | ||
| 230…240V | AF-254 | ||
| Note: For complete listing of coils available, see Bulletin 500 Line of Contactors and Starters | 460…480V | AF-273 | |
| 575…600V | 5 | AF-278 | |
| Surge Suppressor — Made to be easily mounted directly across the coil terminals of contactors and starters with 120V or 240V AC coils. The purpose of the suppressor is to limit voltage transients for applications requiring interface with solid-state components. One suppressor is required per coil. | |||
| RC Module AC Operating Mechanism 24…48V AC, 50/60 Hz |
00¬ | 100-FSC48 | |
| 110…280V AC, 50/60 Hz | 100-FSC280 | ||
| 380…480V AC, 50/60 Hz | 100-FSC480 | ||
|
|
Varistor Module AC/DC Operating Mechanism 12…55V AC/ 12…77V DC |
00¬ | 100-FSV55 |
| Cat. No. 100-FSC280 | 56…136V AC/ 78…180V DC | 100-FSV136 | |
| 137…277V AC/ 181…350V DC | 100-FSV277 | ||
|
278…575V AC | 100-FSV575 | |
| 12…120V AC | 0…5 | 599-K04 | |
| 240…264V AC Varistor | 599-KA04 | ||
| 12…120V AC | 6 | 199-FSMA1T | |
| 12…120V AC Varistor |
199-GSMA1 | ||
| Cat. No. 599-K04 | 120V AC | 7…8 | 700-N24 |
| ¬ For non-combination starters only. | |||
| T For use on the interposing relay. | |||
| For use on the contactor or starter. | |||
Contactor Accessories, continued
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X and 1233V, Continued
| Timer Attachment Kit — A pneumatic timer attachment may be field installed in the space of two adjacent auxiliary contact blocks. Timing units are available for either ON-Delay or OFF-Delay operation with a timed set of one (1) N.O. and one (1) N.C. snap-action contacts that are electrically isolated. Repetitive accuracy within the timer range is approximately ±10% provided a minimum reset time of 75 ms is allowed. Note: Note: These coils can also be factory installed. Contact Ratings: NEMA A600 (10 A, 600V AC max.) NEMA P300 (5 A, 300V DC max.) |
|||
| Description | NEMA Size | Cat. No. | |
|
On-Delay | 00§ | 100-FPTA30 |
| On-Delay | 100-FPTA180 | ||
| Off-Delay | 100-FPTB30 | ||
| Off-Delay | 100-FPTB180 | ||
| Left-hand ON Delay | 0…5 | 596-TL32 | |
| Left-hand OFF Delay | 596-TL33 | ||
| Right-hand ON Delay | 596-TR32 | ||
| Cat No. 596-TR32 | Right-hand OFF Delay | 596-TR33 | |
| § For open type, non-combination starters only. | |||
Ä Voltage Suffix Code
The cat. no. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No.
Example: 120V, 60 Hz: Cat. No. 100-FL11Ä becomes Cat. No. 100-FL11D. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
| [V] | 24 | 48 | 100 | 110 | 120 | 230… 240 |
240 | 277 | 380… 400 |
400… 415 |
400 | 480 | |
| 50 Hz | K | Y | KP | D | — | VA | T | — | N | G | B | — | |
| 60 Hz | J | — | — | — | D | — | A | T | — | — | N | B | |
| To complete cat. no., insert in the third position the desired numeric symbol (0…5) or one of the following letters — A, B, C, D, E, F, H, L, M, P, R, S, T, U, or W. | |||||||||||||
Contactor Accessories, continued
For use on Bulletins 512V, 513V, 1232V, 1233V
Contactors are supplied with one normally open and one normally closed auxiliary contact (A600 rating) as standard. Additional auxiliary contacts, two normally open and two normally closed, can be added in the field.
| Description | Cat. No. |
| Auxiliary Contact (10 A @ 600V) | 1195C-N3 |
| Auxiliary Contact (10 mA @ 5V DC) | 1195C-N4 |
Overload Accessories
For use on Bulletins 500, 500F, 500FL, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V
¬ Auxiliary contact for solid-state overload relays is included in the product.
T Non-combination starters only.
Auxiliary contact mounted on right-hand side of overload relay provides N.O. contact function. Auxiliary contact mounted on left-hand side of overload relay provides N.C. contact function.
§ To be mounted on right-hand side of overload to provide additional AC contact function.
Voltage Control Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V
Control Circuit Transformer with Top-Mounted Fuse Block Kits (Pre-Wired)¬ T
| NEMA Size | Primary Voltage | Capacity 120V Secondary Voltage | ||||||||||
| Standard | 100 W Extra | 200 W Extra | 300 W Extra | 400 W Extra | ||||||||
| VA | Cat. No. | VA | Cat. No. | VA | Cat. No. | VA | Cat. No. | VA | Cat. No. | |||
|
0…2 | 208V | 80 | 1497-N1PK | 130 | 1497-N15PK | 250 | 1497-N7PK | 350 | 1497-N10PK | 500 | 1497-N18PK |
| 240V & 480V | 1497-N2PK | 1497-N16PK | 1497-N8PK | 1497-N11PK | 1497-N19PK | |||||||
| 600V | 1497-N3PK | 1497-N17PK | 1497-N9PK | 1497-N12PK | 1497-N20PK | |||||||
| 3 | 208V | 200 | 1497-N4PK | 250 | 1497-N7PK | 350 | 1497-N10PK | 500 | 1497-N18PK | 500 | 1497-N18PK | |
| 240V & 480V | 1497-N5PK | 1497-N8PK | 1497-N11PK | 1497-N19PK | 1497-N19PK | |||||||
| 600V | 1497-N6PK | 1497-N9PK | 1497-N12PK | 1497-N20PK | 1497-N20PK | |||||||
| 4 | 208V | 250 | 1497-N7PK | 350 | 1497-N10PK | 500 | 1497-N18PK | — | — | — | — | |
| 240V & 480V | 1497-N8PK | 1497-N11PK | 1497-N19PK | — | — | — | — | |||||
| 600V | 1497-N9PK | 1497-N12PK | 1497-N20PK | — | — | — | — | |||||
| 5 | 208V | 350 | 1497-N10PK | 500 | 1497-N18PK | — | — | — | — | — | — | |
| 240V & 480V | 1497-N11PK | 1497-N19PK | — | — | — | — | — | — | ||||
| 600V | 1497-N12PK | 1497-N20PK | — | — | — | — | — | — | ||||
| 6 | 208V | 500 | 1497-N18PK | — | — | — | — | — | — | — | — | |
| 240V & 480V | 1497-N19PK | — | — | — | — | — | — | — | — | |||
| 600V | 1497-N20PK | — | — | — | — | — | — | — | — | |||
| ¬ Transformers for NEMA sizes 7…9 are included as standard. | ||||||||||||
| T Type 4/4X non-metallic enclosures and Type 7 & 9 hazardous location enclosures require transformers with separately mounted fuse blocks. For a complete listing of transformers, see Bulletin 1497 — Global Control Circuit Transformers. | ||||||||||||
Control Circuit Transformers with Top Mounted Fuse Blocks T
| NEMA Size | Primary Voltage/ 3 Pole Fuse Block |
Capacity 120V Secondary Voltage | ||
| Standard | ||||
| VA | Cat. No. | |||
|
0…2 | 208V | 80 | 1497-B-HXDX-3-N |
| 240V & 480V | 1497-B-BASX-3-N | |||
| 600V | 1497-B-CXSX-3-N | |||
| 3 | 208V | 200 | 1497-D-HXDX-3-N | |
| 240V & 480V | 1497-D-BASX-3-N | |||
| 600V | 1497-D-CXSX-3-N | |||
| 4 | 208V | 250 | 1497-E-HXDX-3-N | |
| 240V & 480V | 1497-E-BASX-3-N | |||
| 600V | 1497-E-CXSX-3-N | |||
| 5 | 208V | 350 | 1497-F-HXDX-3-N | |
| 240V & 480V | 1497-F-BASX-3-N | |||
| 600V | 1497-F-CXSX-3-N | |||
| Transformers can be installed in Type 1, 3R, 3R/4/12 painted enclosures and Type 4/4X stainless steel enclosures. | ||||
| T Type 4/4X non-metallic enclosures and Type 7 & 9 hazardous location enclosures require transformers with separately mounted fuse blocks. For a complete listing of transformers, see Bulletin 1497 — Global Control Circuit Transformers. | ||||
Voltage Control Accessories, continued
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1232X, and 1233V, Continued
For Use When Fuse Block Is Not Integrated with the Transformers
|
|
|
| Cat. No. 1491-R165 1-Pole Fuse Block |
Cat. No. 1491-R167 2-Pole Fuse Block |
Cat. No. 1491-R171 3-Pole Fuse Block |
|
|
|
| Cat. No. 1491-R169 3-Pole Fuse Block |
Cat. No. 1491-R150 Fuse Cover without Fuse |
These control circuit fusing kits are intended to be used for control circuit transformer protection and protection of control circuits capable of delivering no more than 200 000 RMS symmetrical amperes, 600V maximum. (Fuses not included)
| Description¬ | Cat. No. |
| One-pole kit — panel-mounted (midget fuse)T | 1491-R165 |
| Control Circuit Fuse Block For Class CC rejection type fuses (fuses not included)T |
1491-R162 |
| Two-pole kit — panel-mounted (two midget fuses)T | 1491-R167 |
| Three-pole kit — panel-mounted (one midget fuse/two Class CC fuses)T | 1491-R169 |
| Three-pole kit — panel-mounted (three Class CC fuses) | 1491-R171 |
| Single-pole kit — Bulletin 500 line controller mounted (Class CC fuses) | 599-FR04 |
| One-pole kit — panel-mounted (31…60 A Class J fuse) | 1491-R173 |
| One-pole kit — panel-mounted (61…100 A Class J fuse) | 1491-R175 |
| ¬ For control circuit transformers with a 350 VA or larger rating, it is recommended that Bussmann Type FNQ-R, Ferraz-Shawmut Type ATDR, Littelfuse Type KLDR time delay fuses, or equivalent be used for primary fusing. | |
| T These kits use only Class CC or midget fuses (rated 0.5…30 A) such as those offered by the following manufacturers: Bussmann KTK-R Ferraz-Shawmut ATM R Littelfuse KLK |
|
| Cat. No. 599-FR04 is rated for 6 A fuse maximum. Controller mounting applies to size 0…5 devices only. | |
| § One cover per pole is required. Example: transformer with top-mounted fuse block requires three covers. Fuse block kit for separate control requires two covers. Fuses not included. | |
Disconnect Switch Accessories
For use on Bulletins 502, 502L, 506, 506X, 512, 512H, 512M, 512V, 522, 532, 542, 572, 1242, 1272, 1282, 1232X, and 1232V
Circuit Breaker Accessories
For use on Bulletins 503, 503L, 507, 507X, 513, 513H, 513M, 513V, 523, 533, 543, 573, 1243, 1273, 1283, 1233X, and 1233V
Pilot Device Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V
Pilot Device Accessories, continued
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V, Continued
Ä Voltage Suffix Code
The Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the cat. no.
Example: Cat. No. 599-PL02Ä becomes Cat. No. 599-PL02B. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
| [V] | 115…120 | 230…240 | 460…480 | 575…600 | |
| 60 Hz | D | A | B | C | |
| ¬ For non-combination starters only. | |||||
| T Bulletins 500, 505, 509, and 520 with control transformer are supplied from the factory in Type 1 (hinged) enclosures. | |||||
| Pilot light kits and push-to-test pilot light kits include one green and one red cover as standard. | |||||
| § An adapter (Cat. No. 1481-N61) is required for each pilot light added to Size 3, 4, and 5 Unilock enclosures. | |||||
| § Supplied with red lens only. | |||||
| Note:Bulletins 505 and 520 with two pilot lights are supplied in hinged enclosures, with or without control circuit transformers. | |||||
Pilot Device Accessories, continued
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V, Continued
| Description | Enclosure Type | NEMA Size | Cat. No. | |
| ON T (Unilock) — Red Lens (120V) |
3R, 7 & 9 (Unilock) |
0…5 | 1481-N56A120R | |
| ON T (Unilock) — Green Lens (120V) |
1481-N56A120G | |||
| Transformers for pilot lights 240V, 60 Hz and 220V, 50 Hz¬ |
00…5 | 1481-NX1 | ||
| 480V, 60 Hz and 440V, 50 Hz | 1481-NX2 | |||
| 600V, 60 Hz and 550V, 50 Hz | 1481-NX3 | |||
|
Replacement Bulbs for all Pilot Lights 120V coil voltage - incandescent Amber, green, red, or blue lens color |
— | — | 800T-N169 |
| 120V coil voltage - LED Amber lens color |
— | — | 800T-N320A | |
| Green lens color | — | — | 800T-N320G | |
| Red lens color | — | — | 800T-N320R | |
| Blue lens color | — | — | 800T-N320B | |
| 240/480/600V coil voltage - incandescent Amber, green, red, or blue lens color |
— | — | 800T-N65 | |
| 240/480/600V coil voltage - LED Amber lens color |
— | — | 800T-N318A | |
| Green lens color | — | — | 800T-N318G | |
| Red lens color | — | — | 800T-N318R | |
| Blue lens color | — | — | 800T-N318B | |
| Additional Pilot Devices Additional pilot devices |
1, 3R/4/12 | 0…9 | Use Bulletin 800T devices (See Bulletin 800T/800H 30.5 mm Push Buttons) |
|
| Additional pilot devices | 4/4X, 4X | 0…9 | Use Bulletin 800H Type 4X devices (See Bulletin 800T/800H 30.5 mm Push Buttons) |
|
| Additional pilot devices (bolted) | 3R, 7 & 9 | 0…9 | Use Bulletin 800H Type 7 & 9 devices (See Bulletin 800H/Hazardous Location Push Buttons) |
|
| ¬ When the control voltage is other than 120V, 60 Hz or 110V, 50 Hz it is necessary to also use one of the following transformers. | ||||
| T An adaptor (Cat. No. 1481-N61) is required for each pilot light added to size 3, 4, and 5 Unilock enclosures. | ||||
Enclosure Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V
Enclosure Accessories, continued
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 512V, 513, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V, Continued
| Description of Accessory Kit | Size 0…2 | Size 3 | Size 4 | Size 5 | Size 6…9 |
| Cat. No. | Cat. No. | Cat. No. | Cat. No. | Cat. No. | |
| Reset Buttons (Each Kit Contains One Reset) | |||||
| Type 1, 3R/12 Bulletin 506…507 — One Kit Required Per Starter Bulletin 512…513 — One Kit Required Per Starter Bulletin 522…523 — Two Kits Required Per Starter |
1493-N21 | 1493-N21 | 1493-N21 | — | — |
| 1493-N21Ø | — | ||||
| — | — | ||||
| Pneumatic Timer Mounting Plate Adapter (For Mtg. Bulletin 849A Timer) Bulletin 509 and 513 — Unilock§ |
1401-N4 | — | — | — | — |
| T Converts combination starter enclosure F to enclosure code D or J with door safety hardware. | |||||
| Standard on bolted Type 3R, 7 & 9. | |||||
| § The breather-drain combination can be in enclosure top as a breather or bottom as a drain. Specify (2) when both functions are required. | |||||
| § Unilock suitable for Types 7 & 9 or Types 3R, 7 & 9 with the addition of a drain or a breather and drain. | |||||
| Ø For Bulletins 512…513 only. | |||||
System Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512H, 512M, 512V, 513, 513H, 513M, 513V, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, 1232V, 1233X, and 1233V
Specifications
Electrical Ratings
| NEMA Size |
Load Voltage [V] |
Continuous Current Rating [A] |
Service Limit Current Rating [A]¬ |
Maximum Hp Rating (Non-plugging and non-jogging duty) |
Maximum Hp Rating (Plugging and jogging duty)T |
Transformer Primary Switching kVa Rating (Inrush Current £ 20 times Continuous Current) |
Transformer Primary Switching kVa Rating (Inrush Current = 20 to 40 times Continuous Current) |
Capacitor Switching kVAR |
Maximum Circuit Closing Inrush Current [A] Peak Including Offset |
||||
| 1Æ | 3Æ | 1Æ | 3Æ | 1Æ | 3Æ | 1Æ | 3Æ | 3Æ | 3Æ | ||||
| 00 | 115 200 230 380 460 575 |
9 | 11 | 1/3 — 1 — — — |
— 1-1/2 1-1/2 1-1/2 2 2 |
1/4 — 1/2 — — — |
— 1 1 1 1-1/2 1-1/2 |
— — — — — — |
— — — — — — |
— — — — — — |
— — — — — — |
— — — — — — |
87 |
| 0 | 115 200 230 380 460 575 |
18 | 21 | 1 — 2 — — — |
— 3 3 5 5 5 |
1/2 — 1 — — — |
— 1-1/2 1-1/2 1-1/2 2 2 |
0.6 — 1.2 — 2.4 3 |
— 1.8 2.1 — 4.2 5.2 |
0.3 — 0.6 — 1.2 1.5 |
— 0.9 1 — 2.1 2.6 |
— — — — — — |
140 |
| 1 | 115 200 230 380 460 575 |
27 | 32 | 2 — 3 — — — |
— 7-1/2 7-1/2 10 10 10 |
1 — 2 — — — |
— 3 3 5 5 5 |
1.2 — 2.4 — 4.9 6.2 |
— 3.6 4.3 — 8.5 11 |
0.6 — 1.2 — 2.5 3.1 |
— 1.8 2.1 — 4.3 5.3 |
— — 6 — 13.5 17 |
288 |
| 1P | 115 230 |
36 | 42 | 3 5 |
— — |
1-1/2 3 |
— — |
— — |
— — |
— — |
— — |
— — |
— — |
| 2 | 115 200 230 380 460 575 |
45 | 52 | 3 — 7-1/2 — — — |
— 10 15 25 25 25 |
2 — 5 — — — |
— 7-1/2 10 15 15 15 |
2.1 — 4.1 — 8.3 10 |
— 6.3 7.2 — 14 18 |
1 — 2.1 — 4.2 5.2 |
— 3.1 3.6 — 7.2 8.9 |
— — 12 — 25 31 |
483 |
| 3 | 115 200 230 380 460 575 |
90 | 104 | 7-1/2 — 15 — — — |
— 25 30 50 50 50 |
7-1/2 — 15 — — — |
— 15 20 30 30 30 |
4.1 — 8.1 — 16 20 |
— 12 14 — 28 35 |
2 — 4.1 — 8.1 10 |
— 6.1 7.0 — 14 18 |
— — 27 — 53 67 |
947 |
| 4 | 115 200 230 380 460 575 |
135 | 156 | — — — — — — |
— 40 50 75 100 100 |
— — — — — — |
— 25 30 50 60 60 |
6.8 — 14 — 27 34 |
— 20 23 — 47 59 |
3.4 — 6.8 — 14 17 |
— 10 12 — 23 29 |
— — 40 — 80 100 |
1581 |
| 5 | 115 200 230 380 460 575 |
270 | 311 | — — — — — — |
— 75 100 150 200 200 |
— — — — — — |
— 60 75 125 150 150 |
14 — 27 — 54 68 |
— 41 47 — 94 117 |
6.8 — 14 — 27 34 |
— 20 24 — 47 59 |
— — 80 — 160 200 |
3163 |
| 6 | 115 200 230 380 460 575 |
540 | 621 | — — — — — — |
— 150 200 300 400 400 |
— — — — — — |
— 125 150 250 300 300 |
27 — 54 — 108 135 |
— 81 94 — 188 234 |
14 — 27 — 54 68 |
— 41 47 — 94 117 |
— — 160 — 320 400 |
6326 |
| 7 | 230 460 575 |
810 | 932 | — — — |
300 600 600 |
— — — |
— — — |
— — — |
— — — |
— — — |
— — — |
240 480 600 |
9470 |
| 8 | 230 460 575 |
1215 | 1400 | — — — |
450 900 900 |
— — — |
— — — |
— — — |
— — — |
— — — |
— — — |
360 720 900 |
14205 |
| 9 | 230 460 575 |
2250 | 2590 | — — — |
800 1600 1600 |
— — — |
— — — |
— — — |
— — — |
— — — |
— — — |
665 1325 1670 |
25380 |
| ¬ Service-Limit Current Ratings — The service-limit current ratings shown represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. At service-limit current ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or the trip current of other motor protective devices used shall not exceed the service-limit current rating of the controller. | |||||||||||||
| T Plugging or Jogging Service — The listed horsepower ratings are recommended for those applications requiring repeated interruption of stalled motor current encountered in rapid motor reversal in excess of five openings or closings per minute and shall not be more than ten in a ten minute period. | |||||||||||||
| If maximum available current (at capacitor terminals) is greater than 3000 A, please contact your local Rockwell Automation sales office, Allen-Bradley distributor, or NEMA ICS-2 Standard. | |||||||||||||
Mechanical Ratings
| NEMA Size |
Mechanical Life (Millions of Operations) |
Maximum Number of Auxiliary Contacts |
Operating Time [ms] | |
| Pick-up (Average) | Drop-out (Average) | |||
| 0 | 10 | 8 | 21 | 16 |
| 1 | 10 | 8 | 22 | 14 |
| 1P | 10 | 8 | 22 | 14 |
| 2 | 10 | 8 | 27 | 13 |
| 3 | 5 | 8 | 37 | 20 |
| 4 | 5 | 8 | 27 | 20 |
| 5 | 5 | 8 | 25 | 18 |
| 6 | 5 | 4 | 25…79 | 10…22 |
| 7 | — | 8 | 88 | 40 |
| 8 | — | 8 | 88 | 45 |
| 9 | — | 8 | 118 | 84 |
| 00 | 10 | 5 | 20 | 16 |
Construction
Environmental
| NEMA Size |
Operating Temperature Range | Altitude | Corrosion-Resistance | Operating Position |
| 0 | Starters with eutectic alloy Overload relay 13…+149 °F (25…+65 °C) Starters with SMP Overload relay 13…+131 °F (25…+55 °C) (provided condensation is prevented) |
10 000 feet before derating | All metal parts are treated for corrosion-resistance |
Vertical |
| 1 | ||||
| 1P | ||||
| 2 | ||||
| 3 | ||||
| 4 | ||||
| 5 | ||||
| 6 | Horizontal | |||
| 7 | Vertical | |||
| 8 | ||||
| 9 | ||||
| 00 | Horizontal | |||
Short Circuit Rating
Combination contactors and starters with disconnect switch: Bulletin 502, 506, 512, 522E, 522F, 522G, and 1232X
| Combination Contactors and Starters with Disconnect Switch: Bulletin 502, 506, 512, 522E, 522F, 522G, and 1232X | |||
| NEMA Size | Fuse Type | Available Short Circuit Amperes RMS Symmetrical [A] | Maximum Voltage [V] |
| 0…3 | H, K | 5000 | 600 |
| 4…5 | H, K | 10 000 | |
| 0…5 | J, R | 100 000 | |
| 6 | L | 18 000 | |
| 7 | L | 18 000 | |
| Combination Lighting Contactors with Disconnect Switch: Bulletin 502L | |||
| Lighting Contactor Rating [A] | Fuse Type | Available Short Circuit Amperes RMS Symmetrical [A] | Maximum Voltage [V] |
| 20…100 | H, K | 5000 | 600 |
| 200…300 | H, K | 10 000 | |
| 20…300 | J, R | 100 000 | |
| Combination Contactors and Starters with Circuit Breaker: Bulletin 503, 507, 513, 523E, 523F, 523G, and 1233X | |||
| Enclosure Type | NEMA Size | Available Short Circuit Amperes RMS Symmetrical [A] | Maximum Voltage [V] |
| 1, 3R, 3R/4/12, 4/4X (stainless) | 0…5 | 65 000 | 480 |
| 4/4X (non-metallic) | 0…5 | 22 000 | |
| Unilock 3R, 7, & 9 | 0…5 | 65 000 | |
| Bolted 3R, 7, & 9 | 0…2 | 65 000 | |
| 1, 3R, 3R/4/12, 4/4X (stainless) | 0…5 | 25 000 | 600 |
| 4/4X (non-metallic) | 0…3 | 5000 | |
| 4/4X (non-metallic) | 4…5 | 10 000 | |
| Unilock 3R, 7, & 9 | 0…3 | 5000 | |
| Unilock 3R, 7, & 9 | 4…5 | 10 000 | |
| Bolted 3R, 7, & 9 | 0…2 | 5000 | |
| 3R, 3R/4/12 | 6…7 | 10 000 | |
| Combination Lighting Contactors with Circuit Breaker: Bulletin 503L | |||
| Enclosure Type | Lighting Contactor Rating [A] | Available Short Circuit Amperes RMS Symmetrical [A] | Maximum Voltage [V] |
| 1, 3R, 3R/4/12, 4/4X (stainless) | 20…300 | 65 000 | 480 |
| 4/4X (non-metallic) | 20…300 | 22 000 | |
| Unilock 3R, 7, & 9 | 20…300 | 65 000 | |
| Bolted 3R, 7, & 9 | 20…300 | 65 000 | |
| 1, 3R, 3R/4/12, 4/4X (stainless) | 20…300 | 25 000 | 600 |
| 4/4X (non-metallic) | 20…100 | 5000 | |
| 4/4X (non-metallic) | 20…300 | 10 000 | |
| Unilock 3R, 7, & 9 | 20…100 | 5000 | |
| Unilock 3R, 7, & 9 | 20…300 | 10 000 | |
| Bolted 3R, 7, & 9 | 20…300 | 5000 | |
AC Coil Data
| NEMA Size | Operating Volt Amperes Burden [VA] | Heat Dissipation [W] | Coil Operating Limits | |
| 60 Hz Coils | ||||
| Inrush | Sealed | |||
| 00 | 70 | 8 | 2.7 | 85…110% |
| 0 | 192 | 29 | 5.9 | |
| 1 & 1P | 192 | 29 | 5.9 | |
| 2 (2…3 poles) | 240 | 29 | 5.9 | |
| 2 (4…5 poles) | 315 | 38 | 5.9 | |
| 3 (2…3 poles) | 660 | 45 | 10 | |
| 3 (4…5 poles) | 840 | 58 | 10 | |
| 4 (2…3 poles) | 1225 | 69 | 14.8 | |
| 4 (4…5 poles) | 1490 | 96 | 14.8 | |
| 5 (Series L) | 1490 | 96 | 19.8 | |
| 6¬ | 4860 | 254 | 65.7 | |
| 6 (Interposing relay) | 52.44 | 3.96 | — | |
| 7T | Economized DC Coil | — | ||
| 7 (Interposing relay) | 74.40 | 9.84 | — | |
| 8 | Economized DC Coil | — | ||
| 8 (Interposing relay) | 74.40 | 9.84 | — | |
| 9§ | Economized DC Coil | — | ||
| 9 (Interposing relay) | 144 | 19.20 | — | |
| ¬ This rating is for the size 6 contactor coil only. All starters are shipped with an interposing relay as standard. | ||||
| T Size 7 starters are shipped with a 250 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil. | ||||
| Size 8 starters are shipped with a 350 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil. | ||||
| § Size 9 starters are shipped with a 750 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil. | ||||
Auxiliary Contacts (NEMA A600 and P300) — Bulletin 595, 596
| Maximum AC Contact Rating Per Pole | ||||||
| AC Rating Designation |
Maximum Voltage 60 or 50 Hz |
[A] | Continuous Carrying Current [A] |
[VA] | ||
| Make | Break | Make | Break | |||
| A600 | 120 | 60 | 6 | 10 | 7200 | 720 |
| 240 | 30 | 3 | 10 | 7200 | 720 | |
| 480 | 15 | 1.5 | 10 | 7200 | 720 | |
| 600 | 12 | 1.2 | 10 | 7200 | 720 | |
| Maximum DC Contact Rating Per Pole for 595, 596 Auxiliary Contacts (Maximum Continuous Carrying Current is 5 A) | ||||||
| DC Rating Designation |
125V DC | 250V DC | 600V DC | |||
| P300 | 0.55 A | 0.55 A (Requires 2 Contacts in Series) |
— | |||
| 1.1 A (Requires 2 Contacts in Series) |
||||||
Load-Life Curves
Bulletin 500 Line contactors and starters are designed to provide superior performance in a variety of applications. These load-life curves are based on Rockwell Automation tests according to the requirements defined in IEC 947-4. Actual contact life may vary based on the application, duty cycle, and environmental conditions from that indicated by the curves.
To find the contactors estimated electrical life, follow these guidelines:
- Choose the appropriate graph that most closely approximates the utilization category of the application.
- Locate the intersection of the life-load curve of the appropriate contactor with the applications operational current (Ie) found on the horizontal axis.
- Read the estimated contact life in millions of operations along the vertical axis.
Contact Life for Mixed Utilization Categories AC3 and AC4
In many applications, the utilization category cannot be defined as either purely AC3 or AC4. In those applications, the electrical life of the contactor can be estimated from the following equation:
|
Utilization Categories
Category Typical Duty
AC3 Starting of squirrel cage motors and switching off only after the motor is up to speed.
AC4 Starting of squirrel cage motors with inching and plugging duty.
Bulletin 500 Load/ Life Curves — AC3 and AC4
|
|
Full Load Motor Currents
3-Phase Motor Currents
Full Load Currents of 3-Phase, 60 Hertz AC Induction Motors
The full load currents listed below are average values for horsepower rated motors of several manufacturers at the more common rated voltages and speeds. These average values, along with the similar values listed in the U. S. National Electrical Code (NEC), should be used only as a guide for selecting suitable components for the Motor Branch Circuit. The rated full load current, shown on the motor nameplate, may vary considerably from the listed value depending on the specific motor design.
ATTENTION: The motor nameplate full load current should always be used in determining the rating of the devices used for Motor Running Overcurrent Protection.
| HP | RPM¬ | Full Load Current [A] | |||||
| 208V | 240V | 480V | 600V | 2200V | 4000V | ||
| 1/4 | 3600 1800 1200 900 |
1.20 1.39 1.62 — |
1.04 1.20 1.40 — |
0.52 0.60 0.70 — |
0.42 0.48 0.56 — |
— — — — |
— — — — |
| 1/3 | 3600 1800 1200 900 |
1.48 1.69 1.89 — |
1.28 1.46 1.64 — |
0.64 0.73 0.82 — |
0.51 0.58 0.66 — |
— — — — |
— — — — |
| 1/2 | 3600 1800 1200 900 |
2.08 2.54 2.89 — |
1.80 2.20 2.50 — |
0.90 1.10 1.25 — |
0.72 0.88 1.00 — |
— — — — |
— — — — |
| 3/4 | 3600 1800 1200 900 |
2.89 3.47 3.81 — |
2.50 3.00 3.30 — |
1.25 1.50 1.65 — |
1.00 1.20 1.32 — |
— — — — |
— — — — |
| 1 | 3600 1800 1200 900 |
3.51 4.25 4.60 — |
3.04 3.68 3.98 — |
1.52 1.84 1.99 — |
1.22 1.47 1.59 — |
— — — — |
— — — — |
| 1-1/2 | 3600 1800 1200 900 |
5.04 5.80 6.49 — |
4.36 5.02 5.62 — |
2.18 2.51 2.81 — |
1.74 2.01 2.25 — |
— — — — |
— — — — |
| 2 | 3600 1800 1200 900 |
6.51 7.18 8.20 — |
5.64 6.22 7.10 — |
2.82 3.11 3.55 — |
2.26 2.49 2.84 — |
— — — — |
— — — — |
| 3 | 3600 1800 1200 900 |
9.24 10.4 11.6 — |
8.00 9.04 10.1 — |
4.00 4.52 5.04 — |
3.20 3.62 4.03 — |
— — — — |
— — — — |
| 5 | 3600 1800 1200 900 |
15.7 15.9 18.6 — |
13.6 13.8 16.1 — |
6.80 6.88 8.07 — |
5.44 5.50 6.46 — |
— — — — |
— — — — |
| 7-1/2 | 3600 1800 1200 900 |
22.1 25.0 26.6 — |
19.1 21.7 23.1 — |
9.57 10.8 11.5 — |
7.66 8.66 9.22 — |
— — — — |
— — — — |
| 10 | 3600 1800 1200 900 |
29.7 31.5 32.9 — |
25.7 27.3 28.4 — |
12.9 13.7 14.2 — |
10.3 10.9 11.4 — |
— — — — |
— — — — |
| 15 | 3600 1800 1200 900 600 |
43.0 46.7 49.1 — — |
37.2 40.4 42.5 — — |
18.6 20.2 21.3 — — |
14.9 16.2 17.0 — — |
— — — — — |
— — — — — |
| 20 | 3600 1800 1200 900 600 |
59.2 59.6 61.7 — — |
51.3 51.6 53.4 — — |
25.6 25.8 26.7 — — |
20.5 20.6 21.4 — — |
5.2 5.3 5.4 5.8 6.4 |
2.9 3.0 3.1 3.2 3.5 |
| 25 | 3600 1800 1200 900 600 |
70.9 74.7 76.0 — — |
61.4 64.7 65.8 — — |
30.7 32.3 32.9 — — |
24.6 25.9 26.3 — — |
6.3 6.5 6.7 6.9 8.1 |
3.4 3.6 3.7 3.8 4.4 |
| ¬ Synchronous speed nameplate is usually less due to slip. | |||||||
| HP | RPM¬ | Full Load Current [A] | |||||
| 208V | 240V | 480V | 600V | 2200V | 4000V | ||
| 50 | 3600 1800 1200 900 600 |
141 144 147 — — |
122 125 127 — — |
61.2 62.3 63.4 — — |
49.0 49.8 50.7 — — |
— 12.3 12.4 13.1 14.2 |
— 6.8 6.8 7.2 7.8 |
| 60 | 3600 1800 1200 900 600 |
165 172 173 — — |
143 149 150 — — |
71.6 74.3 74.9 — — |
57.3 59.4 59.9 — — |
— 14.6 14.9 15.4 16.7 |
— 8.0 8.2 8.5 9.2 |
| 75 | 3600 1800 1200 900 600 |
204 211 215 — — |
177 183 186 — — |
88.5 91.4 93.1 — — |
70.8 73.1 74.5 — — |
— 18.0 18.2 19.0 21.0 |
— 9.9 10.0 10.5 11.6 |
| 100 | 3600 1800 1200 900 600 450 |
267 276 281 — — — |
231 239 243 — — — |
116 119 122 — — — |
92.6 95.5 97.2 — — — |
— 23.6 24.2 24.8 26.4 29.8 |
— 13.0 13.3 13.6 14.5 16.4 |
| 125 | 3600 1800 1200 900 720 600 450 |
333 340 347 — — — — |
288 294 300 — — — — |
144 147 150 — — — — |
115 118 120 — — — — |
— 29.2 29.9 30.9 31.3 32.8 36.0 |
— 16.1 16.4 17.0 17.2 18.0 19.8 |
| 150 | 3600 1800 1200 900 720 600 450 |
397 404 414 — — — — |
344 350 358 — — — — |
172 175 179 — — — — |
138 140 143 — — — — |
— 34.8 35.5 37.0 37.0 38.8 42.0 |
— 19.1 19.5 20.4 20.4 21.3 23.1 |
| 200 | 3600 1800 1200 900 720 600 450 |
524 531 538 — — — — |
454 460 466 — — — — |
227 230 233 — — — — |
182 184 186 — — — — |
— 46.7 47.0 49.4 49.0 50.9 53.7 |
— 25.7 25.9 27.2 27.0 28.0 29.5 |
| 250 | 3600 1800 1200 900 720 600 450 360 |
642 658 682 — — — — — |
556 570 590 — — — — — |
278 285 295 — — — — — |
222 228 236 — — — — — |
— 57.5 58.5 61.5 61.5 61.0 65.3 70.0 |
— 31.6 32.2 33.8 33.8 33.6 35.9 38.5 |
| 300 | 3600 1800 1200 900 600 450 360 |
774 790 804 — — — — |
670 684 696 — — — — |
335 342 348 — — — — |
268 274 278 — — — — |
— 69.0 70.0 73.5 72.3 76.0 82.8 |
— 38.0 38.5 40.4 39.8 41.8 45.5 |
| 350 | 3600 1800 1200 |
— — — |
748 762 774 |
374 381 387 |
299 305 310 |
— — — |
— — — |
| 400 | 3600 1800 1200 |
— — — |
874 892 902 |
437 446 451 |
350 357 361 |
— — — |
— — — |
| 450 | 3600 1800 1200 |
— — — |
972 992 1004 |
486 496 502 |
389 397 402 |
— — — |
— — — |
| 500 | 3600 1800 1200 |
— — — |
1074 1096 1108 |
537 548 554 |
430 438 443 |
— — — |
— — — |
Approximate Dimensions
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Open Type without Enclosure for Bulletin 500, 500F, 500FL, 500L and 500LP Contactors
|
|
Note: Top mounting hole on Size 00 is 1/4 in. (6.35 mm) to the left of centerline on Open Type. Mounting screws: 3…#10 for sizes 0…2, 1/4…#20, or 5/16…#18 for sizes 3…5.
| NEMA Size |
Number of Switching Poles |
Dimensions in Inches (Millimeters) | Approximate Shipping Weight in lbs (kg) |
|||||
| Bulletin 500 500F-500FL |
Bulletin 500L-500LP |
A Width |
B Height |
C Depth |
D | E | ||
| 00 5/10A |
1-2-3 | 2…3 | 1-25/32 (45) |
3-3/16 (81) |
3-11/64 (80.5) |
2-23/64 (60) |
1-25/64 (35) |
1 (0.45) |
| 0…1 15/20A 30A |
2…3 | 2…3 | 3-9/16 (90.5) |
6 (152)¬ |
4-15/32 (113) |
5-1/2 (140) |
2-3/4 (70) |
3 (1.4) |
| 4 | — | 4-3/8 (111) |
3-1/2 (1.6) |
|||||
| 5 | 4 | 4-15/16 (125) |
4-3/4 (2.2) |
|||||
| 2 60A |
2…3 | 2…3 | 3-15/16 (100) |
6-27/32 (173)¬ |
4-23/32 (120) |
6-5/16 (160) |
3-5/32 (80) |
4 (1.8) |
| 4 | — | 4-31/32 (126) |
4-3/4 (2.2) |
|||||
| 5 | 4 | 5-1/2 (140) |
6-1/4 (2.8) |
|||||
| 3 100A |
2…3 | 2…3 | 6-1/8 (155.5) |
10-3/64 (255) |
6-19/32 (167.4) |
8-21/32 (220) |
5-33/64 (140) |
14.5 (6.5) |
| 4 | — | 7-15/16 (201.6) |
16 (7.25) |
|||||
| 5 | 4 | 8-13/16 (223.8) |
18 (8) |
|||||
| 4 200A |
2…3 | 2…3 | 7 (178) |
12-11/64 (309)T |
7-13/16 (198.4) |
9-27/32 (250) |
6-5/16 (160) |
22 (10) |
| 4 | — | 9-1/16 (230.2) |
25.5 (11.5) |
|||||
| 5 | 4 | 10-7/16 (265.1) |
28.5 (13) |
|||||
| 5 300A |
2…3 | 2…3 | 7 (178) |
13-25/64 (340) |
8-17/32 (217) |
9-27/32 (250) |
6-5/16 (160) |
24 (10.9) |
| ¬ For Feed-Through Wiring this dimension is 6-15/16 in. (176 mm). | ||||||||
| T For Feed-Through Wiring this dimension is 11-11/16 in. (297 mm). | ||||||||
| For Feed-Through Wiring this dimension is 12-37/64 in. (320 mm). | ||||||||
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Open Type without Enclosure for Bulletin 505 Full Voltage Reversing Starters with Eutectic Alloy Overload Relay
|
| NEMA Size |
Style | Dimensions in Inches (Millimeters) | Approx. Shipping Weight in lbs (kg) |
||||||
| A Width |
B Height |
C Relay Reset Depth |
D | E | F | G Depth |
|||
| 00 | With Eutectic Alloy Overload Protection |
4-7/8 (124) |
6-9/16 (167) |
3-27/32 (98) |
6-1/64 (153) |
4-3/8 (111) |
— | — | 4 (1.8) |
| 0…1 | 8 (203) |
9-5/32 (233) |
4-11/16 (119) |
8-21/32 (220) |
7-3/32 (180) |
— | 4-5/8 (117) |
10 (4.5) |
|
| 2 | 9-1/16 (230) |
10-11/32 (263) |
4-11/16 (119) |
9-27/32 (250) |
7-7/8 (200) |
— | 4-29/32 (125) |
12-3/4 (5.8) |
|
| 3 | 12-7/8 (327) |
12-29/64 (316) |
6-21/64 (161) |
9-27/32 (250) |
11-13/16 (300) |
11-13/16 (300) |
6-55/64 (174) |
34 (15.5) |
|
| 4 | 14-27/32 (377) |
14-5/8 (371) |
6-23/32 (171) |
11-13/16 (300) |
13-25/32 (350) |
13-25/32 (350) |
8-5/64 (205) |
52 (24) |
|
| 5 | 14-27/32 (377) |
17-55/64 (453) |
8-35/64 (217) |
16-15/16 (430) |
13-25/32 (350) |
13-25/32 (350) |
8-13/16 (224) |
65 (29.5) |
|
| 6 | 23-13/32 (594.5) |
25-5/64 (637) |
10-9/16 (268.5) |
— | — | — | 11-27/64 (290) |
— | |
| 7 | 31-1/2 (800) |
32-13/16 (833.4) |
12-9/32 (311.9) |
— | — | — | — | — | |
| 8 | 35-1/4 (896) |
36-7/8 (937) |
12-9/32 (311.9) |
— | — | — | — | — | |
| 9 | For dimensions, please contact your local Rockwell Automation sales office or Allen-Bradley distributor. | ||||||||
| 00 | Without Overload Protection |
4-7/8 (124) |
4-5/16 (110) |
2-3/16 (55.6) |
3-3/4 (95.3) |
4-3/8 (111) |
— | — | 2-3/4 (1.2) |
| 0…1 | 8 (203) |
7-19/32 (193) |
— | 7-3/32 (180) |
7-3/32 (180) |
— | 4-5/8 (117) |
8-3/4 (4) |
|
| 2 | 9-1/16 (230) |
8-3/8 (213) |
— | 7-7/8 (200) |
7-7/8 (200) |
— | 4-29/32 (125) |
11 (5) |
|
| 3 | 12-7/8 (327) |
10-21/32 (271) |
— | 9-27/32 (250) |
11-13/16 (300) |
11-13/16 (300) |
6-55/64 (174) |
30 (13.5) |
|
| 4 | 14-27/32 (377) |
12-23/32 (323) |
— | 11-13/16 (300) |
13-25/32 (350) |
13-25/32 (350) |
8-5/64 (205) |
47 (21.3) |
|
| 5 | 14-27/32 (377) |
12-23/32 (323) |
— | 11-13/16 (300) |
13-25/32 (350) |
13-25/32 (350) |
8-13/16 (224) |
47 (21.3) |
|
| 6 | 23-13/32 (594.5) |
17-1/16 (433) |
— | — | — | 11-27/64 (290) |
— | ||
| 7 | 31-1/2 (800) |
32-13/16 (833.4) |
— | — | — | 11-11/32 (288.1) |
— | ||
| 8 | 35-1/4 (896) |
36-7/8 (937) |
— | — | — | 11-13/16 (300) |
— | ||
| 9 | For dimensions, please contact your local Rockwell Automation sales office or Allen-Bradley distributor. | ||||||||
| ¬ Sizes 00…2 only. | |||||||||
| T Sizes 3…5 only. | |||||||||
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Open Type without Enclosure for Bulletin 505V Full Voltage Reversing Starters with Solid State Overload Relay
|
| NEMA Size |
Overload Relay |
Dimensions in Inches (Millimeters) | Approx. Shipping Weight in lbs (kg) |
||||||
| A Width |
B Height |
C Depth |
D | E | F Relay Reset Depth |
G¬ | |||
| 0…1 | E1 Plus Solid-State SMP 1/2 |
5-11/16 (144) |
14-11/16 (373) |
4-31/32 (126) |
13-25/32 (350) |
4-5/16 (109) |
5 (127) |
1/16 (1.6) |
Size 0: 11.5 (5.2) Size 1: 12.2 (5.5) |
| 5-11/16 (144) |
16-27/32 (428) |
4-31/32 (126) |
13-25/32 (350) |
4-11/32 (110) |
5-9/32 (134) |
1/16 (1.6) |
|||
| 2 | E1 Plus Solid-State SMP 1/2 |
6-1/8 (156) |
17-1/16 (434) |
5-7/32 (133) |
15-3/4 (400) |
4-23/32 (120) |
5 (127) |
1/4 (6.4) |
14.5 (6.6) |
| 6-1/8 (156) |
18-7/8 (479) |
5-7/32 (133) |
15-3/4 (400) |
4-23/32 (120) |
5-9/32 (134) |
1/4 (6.4) |
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| 3 | E1 Plus Solid-State SMP 1/2 |
7-17/32 (192) |
25-1/8 (639) |
7-19/32 (193) |
21-21/32 (550) |
5-29/32 (150) |
7-1/16 (179) |
1-3/32 (28) |
57.4 (26.0) |
| 7-17/32 (192) |
27-13/32 (696) |
7-19/32 (193) |
21-21/32 (550) |
5-29/32 (150) |
7-5/32 (182) |
1-3/32 (28) |
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| 4 | E1 Plus Solid-State SMP 1/2 |
8-5/32 (208) |
29-3/32 (739) |
8-13/16 (224) |
25-19/32 (650) |
6-23/32 (171) |
7-15/32 (190) |
2 (51) |
86.0 (39.0) |
| 8-5/32 (208) |
29-3/32 (739) |
8-13/16 (224) |
25-19/32 (650) |
6-23/32 (171) |
8-11/16 (221) |
2-5/32 (55) |
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| 5 | E1 Plus Solid-State SMP 1/2 |
8-7/16 (215) |
37-7/8 (962) |
9-17/32 (242) |
36-31/32 (939) |
6-11/16 (170) |
9-9/32 (236) |
2 (51) |
112 (50.8) |
| 8-7/16 (215) |
37-7/8 (962) |
9-17/32 (242) |
36-31/32 (939) |
6-11/16 (170) |
9-29/32 (252) |
2 (51) |
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| ¬ Allow additional space for internal wiring. | |||||||||
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Open Type without Enclosure for Bulletin 509 Full Voltage Starters with Eutectic Alloy and Solid-State Overload Relay
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| Size 00 with Eutectic Alloy Overload Relay | Size 0…9 | |
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| Size 00 with Solid-State Overload Relay | ||
| NEMA Size |
Dimensions in Inches (Millimeters) | Approx. Shipping Weight in lbs (kg) |
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| A Width |
B Height |
C Relay Reset Depth |
D | E | ||
| 00 | — | — | — | — | — | 0.9 (0.4) |
| 0…1 | 3-9/16 (90.5) | 7-5/8 (194) | 4-1/2 (114) | 7-3/32 (180) | 2-3/4 (70) | 4-1/4 (1.9) |
| 2 | 3-15/16 (100) | 9-5/32 (233) | 4-1/2 (114) | 8-21/32 (220) | 3-5/32 (80) | 5-3/4 (2.6) |
| 3 | 6-11/64 (157) | 12-29/64 (316) | 6-1/16 (154) | 8-21/32 (220) | 5-33/64 (140) | 15 (6.8) |
| 4 | 7 (178) | 14-21/32 (372) | 7-13/16 (198) | 9-27/32 (250) | 6-5/16 (160) | 23-1/5 (10.6) |
| 5 | 7-3/8 (187) | 16-7/6 (429) | 8-17/32 (217) | 14-32/32 (380) | 6-5/16 (160) | 35 (15.9) |
| 6 | 13-1/4 (337) | 25-3/32 (637) | 11-7/16 (291) | 17-23/32 (450) | 11-13/16 (300) | 160 (72) |
| 7 | 16-1/2 (419) | 30-27/32 (783) | 12-9/32 (312) | 18-5/16 (465) | 15 (381) | 247 (112) |
| 8 | 21-1/2 (546) | 39-1/2 (1003) | 15-19/32 (396) | 22-5/8 (575) | 20 (508) | 370 (168) |
| 9 | 34 (864) | 53-11/16 (1364) | 28 (711) | — | — | — |
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Open Type without Enclosure for Bulletin 509 Full Voltage Starters with Solid-State Overload Relay
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| NEMA Size |
Overload Relay |
Dimensions in Inches (Millimeters) | Approx. Shipping Weight in lbs (kg) |
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| A Width |
B Height |
C Depth |
D | E | F Relay Reset Depth |
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| 0…1 | Solid-State E1 Plus |
3-9/16 (91) |
7-5/8 (193) |
4-15/32 (113) |
7-1/16 (180) |
2-3/4 (70) |
4-1/2 (114) |
4.3 (1.9) |
| Solid-State E3 Plus |
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