AC Contactors and Starters

Catalogs > Industrial Controls Catalog > Motor Control, NEMA > Contactors, Starters, and Overload Relays > AC Contactors and Starters > Bulletin 520 Multi-Speed

Bulletin 520 Multi-Speed

Introduction Standards Compliance and Certifications Catalog Number Explanation Product Selection Typical Wiring Diagrams Modifications for Non-Combination Devices
Accessories Specifications Full Load Motor Currents Approximate Dimensions Renewal Parts
Your order must include: 1) Cat. no. of the starter selected, 2) motor connection diagram, 3) if required, cat. no. of any accessories, 4) specify whether motor is Constant Torque, Variable Torque, or Constant Horsepower, 5) heater elements for eutectic alloy overload voltages are not included and must be ordered as a separate cat. no. located on Eutectic Alloy Overload Relay Heater Elements, and 6) overload relay code for solid-state overload relays. See Starters Without Overload Relays for Field Assembly of Starters Using Bulletin 592 Overload Relays ª v ª 11.

Product Selection

520E NEMA 2 Speed Separate Winding Starter

Build a Catalog Number


520F NEMA 2 Speed Con/Var Torque Starter

Build a Catalog Number


520G NEMA 2 Speed Constant HP Starter

Build a Catalog Number


2-Speed Separate Winding, 3-Pole — 3-Pole, Constant or Variable Torque

Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

3-Phase Ÿ 600V AC Maximum Ÿ 60 Hz Ÿ With 3-Pole Overload Protection
NEMA Size Continuous Ampere Rating [A] Maximum Horsepower Rating
Full Load Current Must Not Exceed
“Continuous Ampere Rating”
Open Type
Without Enclosure
Type 1
General Purpose Enclosure
Surface Mounting
Type 3R/12
Rainproof, Dusttight
Industrial Use
Enclosure
Motor Voltage
200V 230V 50 Hz 460…575V
380…415V Cat. No.¬ T  Cat. No.¬  Cat. No.¬ 
0 18 3 3 5 5 520E-AOÄ-µ-µ 520E-AAÄ-µ-µ 520E-AJÄ-µ-µ
1 27 7-1/2 7-1/2 10 10 520E-BOÄ-µ-µ 520E-BAÄ-µ-µ 520E-BJÄ-µ-µ
2 45 10 15 25 25 520E-COÄ-µ-µ 520E-CAÄ-µ-µ 520E-CJÄ-µ-µ
3 90 25 30 50 50 520E-DOÄ-µ-µ 520E-DAÄ-µ-µ 520E-DJÄ-µ-µ
4 135 40 50 75 100 520E-EOÄ-µ-µ 520E-EAÄ-µ-µ 520E-EJÄ-µ-µ
5 270 75 100 150 200 520E-FOÄ-µ-µ 520E-FAÄ-µ-µ 520E-FJÄ-µ-µ
6‡  540 150 200 300 400 520E-GOÄ-µ-µ
7‡  810 300 600 600 520E-HOÄ-µ-µ
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520E-AAÄ-µ-µ becomes Cat. No. 520E-AAD-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24§  110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
Common Control AC,
50 Hz
Pª  T N KN I Q M R
AC,
60 Hz
H Av  U B C
Transformer Control§  AC,
60 Hz
H A B C
Separate Control
(without transformer)
AC,
50 Hz
K SØ 
AC,
60 Hz
J Dz  F
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)
to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520E-BAD-µ-µ becomes Cat No. 520E-BAD-A2D-A2D.


¬ These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open delta connected separate winding motors, use consequent pole starter, and furnish complete ordering information, see 2-Speed Consequent Pole, 5-Pole — 3-Pole, Constant or Variable Torque.
T Vertically Arranged — Multi-speed starters, sizes 0…5, open type without enclosure can be supplied in a vertically arranged construction. To order, change the bulletin number in the listed cat. no. from 520E to 520VE. Example: Cat. No. 520VE-BOD-A2D-A2D.
‡ Does not include line and load lugs, see for kits.
§ Only available on sizes 00…5. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA values on AC Coil Data.
§ When selecting a factory-installed control circuit transformer (see Modifications Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520E-BAB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520E-BABJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
Ø This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
z This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
ª This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
v This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.


2-Speed Separate Winding, 3-Pole — 3-Pole, Constant or Variable Torque, Continued

Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

3-Phase Ÿ 600V AC Maximum Ÿ 60 Hz Ÿ With 3-Pole Overload Protection
NEMA Size Continuous Ampere Rating [A] Maximum Horsepower Rating
Full Load Current Must Not Exceed
“Continuous Ampere Rating”
Type 4/4X
Watertight Corrosion-
Resistant Enclosures
Stainless Steel
Type 4X
Watertight Corrosion-
Resistant Enclosure
Fiberglass-Reinforced
Polyester
Hazardous Locations
Motor Voltage Bolted Enclosures
200V 230V 50 Hz 460…
575V
Type 7 & 9
Class I, Groups C & D
Class II, Groups E, F & G

– Divisions 1 & 2 –
Type 3R, 7 & 9
Class I, Groups C & D
Class II, Groups E, F & G

– Divisions 1 & 2 –
380…
415V
Cat. No.¬  Cat. No.¬ T  Cat. No.¬  Cat. No.¬ ‡ 
0 18 3 3 5 5 520E-ACÄ-µ-µ 520E-ASÄ-µ-µ 520E-AEÄ-µ-µ 520E-AHÄ-µ-µ
1 27 7-1/2 7-1/2 10 10 520E-BCÄ-µ-µ 520E-BSÄ-µ-µ 520E-BEÄ-µ-µ 520E-BHÄ-µ-µ
2 45 10 15 25 25 520E-CCÄ-µ-µ 520E-CSÄ-µ-µ 520E-CEÄ-µ-µ 520E-CHÄ-µ-µ
3 90 25 30 50 50 520E-DCÄ-µ-µ 520E-DEÄ-µ-µ 520E-DHÄ-µ-µ
4 135 40 50 75 100 520E-ECÄ-µ-µ 520E-EEÄ-µ-µ 520E-EHÄ-µ-µ
5 270 75 100 150 200 520E-FCÄ-µ-µ
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520E-ACÄ-µ-µ becomes Cat. No. 520E-ACD-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24§  110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
Common Control AC,
50 Hz
Pª  T N KN I Q M R
AC,
60 Hz
H Av  U B C
Transformer Control§  AC,
60 Hz
H A B C
Separate Control
(without transformer)
AC,
50 Hz
K SØ 
AC,
60 Hz
J Dz  F
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)
to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520E-ACD-µ-µ becomes Cat No. 520-ACD-A2D-A2D.


2-Speed Separate Winding, 3-Pole — 3-Pole, Constant Horsepower

Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

3-Phase Ÿ 600V AC Maximum Ÿ 60 Hz Ÿ With 3-Pole Overload Protection
NEMA Size Continuous Ampere Rating [A] Maximum Horsepower Rating
Full Load Current Must Not Exceed
“Continuous Ampere Rating”
Open Type
Without
Enclosure
Type 1
General Purpose
Enclosure
Surface
Mounting
Type 3R/12
Rainproof,
Dusttight
Industrial Use
Enclosure
Type 4/4X
Watertight
Corrosion-
Resistant
Enclosures
Stainless Stee
Type 4X
Watertight
Corrosion-
Resistant
Enclosure
Fiberglass-
Reinforced
Polyester
Motor Voltage
200V 230V 50 Hz 460…
575V
380…
415V
Cat. No.¬ T  Cat. No.¬  Cat. No.¬  Cat. No.¬  Cat. No.¬ ‡ 
0 18 2 2 3 3 520E-AOÄ-µ-µ 520E-AAÄ-µ-µ 520E-AJÄ-µ-µ 520E-ACÄ-µ-µ 520E-ASÄ-µ-µ
1 27 5 5 7-1/2 25 520E-BOÄ-µ-µ 520E-BAÄ-µ-µ 520E-BJÄ-µ-µ 520E-BCÄ-µ-µ 520E-BSÄ-µ-µ
2 45 7-1/2 10 20 20 520E-COÄ-µ-µ 520E-CAÄ-µ-µ 520E-CJÄ-µ-µ 520E-CCÄ-µ-µ 520E-CSÄ-µ-µ
3 90 20 25 40 40 520E-DOÄ-µ-µ 520E-DAÄ-µ-µ 520E-DJÄ-µ-µ 520E-DCÄ-µ-µ
4 135 30 40 60 75 520E-EOÄ-µ-µ 520E-EAÄ-µ-µ 520E-EJÄ-µ-µ 520E-ECÄ-µ-µ
5 270 60 75 100 150 520E-FOÄ-µ-µ 520E-FAÄ-µ-µ 520E-FJÄ-µ-µ 520E-FCÄ-µ-µ
6§  540 100 150 200 300 520E-GOÄ-µ-µ 520E-GAÄ-µ-µ 520E-GJÄ-µ-µ
7§  810 225 450 520E-HOÄ-µ-µ 520E-HAÄ-µ-µ 520E-HJÄ-µ-µ
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520E-AAÄ-µ-µ becomes Cat. No. 520E-AAD-µ-µ, and Cat. No. 520E-ACÄ-µ-µ becomes Cat. No. 520E-ACD-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24§  110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
Common Control AC,
50 Hz
Pv  T N KN I Q M R
AC,
60 Hz
H Aª  U B C
Transformer ControlØ  AC,
60 Hz
H A B C
Separate Control
(without transformer)
AC,
50 Hz
K Sz 
AC,
60 Hz
J Dª  F
 

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)
to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520E-AAD-µ-µ becomes Cat. No. 520E-AAD-A2D-A2B.


2-Speed Separate Winding, 3-Pole — 3-Pole, Constant Horsepower, Continued

Click to enlarge - 520-1_48-1      Click to enlarge - 520-1_48-2
Bulletin 520E, Size 1
with Eutectic Alloy Overload Relays
Bolted Enclosure (with Cover Open)
Shown with Optional Modifications
Bulletin 520E, Size 1
with Solid-State Overload Relays
Bolted Enclosure (with Cover Open)
Shown with Optional Modifications

Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

3-Phase Ÿ 600V AC Maximum Ÿ 60 Hz Ÿ With 3-Pole Overload Protection
NEMA Size Continuous Ampere Rating [A] Maximum Horsepower Rating
Full Load Current Must Not Exceed
“Continuous Ampere Rating”
Hazardous Locations
Bolted Enclosures
Type 7 & 9¬ 
Class I, Groups C & D
Class II, Groups E, F & G

– Divisions 1 & 2 –
Type 3R, 7 & 9¬ T 
Class I, Groups C & D
Class II, Groups E, F & G

– Divisions 1 & 2 –
Motor Voltage
200V 230V 380…415V 460…575V Cat. No. Cat. No.
0 18 2 2 3 3 520E-AEÄ-µ-µ 520E-AHÄ-µ-µ
1 27 5 5 7-1/2 7-1/2 520E-BEÄ-µ-µ 520E-BHÄ-µ-µ
2 45 7-1/2 10 20 20 520E-CEÄ-µ-µ 520E-CHÄ-µ-µ
3 90 20 25 40 40 520E-DEÄ-µ-µ 520E-DHÄ-µ-µ
4 135 30 40 60 75 520E-EEÄ-µ-µ 520E-EHÄ-µ-µ
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520E-AEÄ-µ-µ becomes Cat. No. 520E-AED-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24‡  110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
Common Control AC,
50 Hz
Pz  T N KN I Q M R
AC,
60 Hz
H Aª  U B C
Transformer Control§  AC,
60 Hz
H A B C
Separate Control
(without transformer)
AC,
50 Hz
K S§ 
AC,
60 Hz
J DØ  F
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)
to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520E-AED-µ-µ becomes Cat. No. 520E-AED-A2D-A2D.


2-Speed Consequent Pole, 5-Pole — 3-Pole, Constant or Variable Torque

Click to enlarge - 520-1_49-1      Click to enlarge - 520-1_49-2
Bulletin 520F, Size 1
with Eutectic Alloy Overload Relays
Type 1, General Purpose Enclosure
Shown with Cover Removed
Bulletin 520F, Size 1 with
Solid-State Overload Relays
Type 1 General Purpose Enclosure
(with Cover Removed)
         
Click to enlarge - 520-1_49-3 Click to enlarge - 520-1_49-4
Type 4/4X
Watertight Corrosion-Resistant
Enclosure Stainless Steel
Type 4X
Watertight Corrosion-Resistant
Enclosure Fiberglass-Reinforced
Polyester Shown with Optional
Pilot Lights and Push Buttons

Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

3-Phase Ÿ 600V AC Maximum Ÿ 60 Hz Ÿ With 3-Pole Overload Protection
NEMA Size Continuous Ampere Rating [A] Maximum Horsepower Rating
Full Load Current Must Not Exceed
“Continuous Ampere Rating”
Open Type
Without
Enclosure
Type 1
General Purpose
Enclosure
Surface Mounting
Type 3R/12
Rainproof, Dusttight Industrial Use Enclosure
Type 4/4X
Watertight
Corrosion-Resistant
Enclosures
Stainless Steel
Type 4X
Watertight
Corrosion-Resistant
Enclosure
Fiberglass-Reinforced
Polyester
Motor Voltage
200V 230V 50 Hz 460…575V
380…415V Cat. No.¬  Cat. No. Cat. No. Cat. No.T  Cat. No.‡ 
0 18 3 3 5 5 520F-AOÄ-µ-µ 520F-AAÄ-µ-µ 520F-AJÄ-µ-µ 520F-ACÄ-µ-µ 520F-ASÄ-µ-µ
1 27 7-1/2 7-1/2 10 10 520F-BOÄ-µ-µ 520F-BAÄ-µ-µ 520F-BJÄ-µ-µ 520F-BCÄ-µ-µ 520F-BSÄ-µ-µ
2 45 10 15 25 25 520F-COÄ-µ-µ 520F-CAÄ-µ-µ 520F-CJÄ-µ-µ 520F-CCÄ-µ-µ 520F-CSÄ-µ-µ
3 90 25 30 50 50 520F-DOÄ-µ-µ 520F-DAÄ-µ-µ 520F-DJÄ-µ-µ 520F-DCÄ-µ-µ
4 135 40 50 75 100 520F-EOÄ-µ-µ 520F-EAÄ-µ-µ 520F-EJÄ-µ-µ 520F-ECÄ-µ-µ
5§  270 75 100 150 200 520F-FOÄ-µ-µ 520F-FAÄ-µ-µ 520F-FJÄ-µ-µ 520F-FCÄ-µ-µ
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520F-AAÄ-µ-µ becomes Cat. No. 520F-AAD-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24§  110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
Common Control AC,
50 Hz
Pv  T N KN I Q M R
AC,
60 Hz
H Aª  U B C
Transformer ControlØ  AC,
60 Hz
H A B C
Separate Control
(without transformer)
AC,
50 Hz
K Sz 
AC,
60 Hz
J Dª  F
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)
to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520F-AAD-µ-µ becomes Cat. No. 520F-AAD-A2D-A2D.


¬ Vertically Arranged — Multi-speed starters, sizes 0…5, open type without enclosure can be supplied in a vertically arranged construction. To order, change the bulletin number in the listed cat. no. from 520F to 520VF. Example: Cat. No. 520VF-AOD-A2D-A2D.
T Size 6 is a painted enclosure.
‡ Fiberglass reinforced polyester hubs are included with each starter.
§ For proper overload relay selection, when low speed full load currents are less than 77 A, consult your local Rockwell Automation sales office or Allen‑Bradley distributor.
§ Only available on sizes 0…5. When using 24V coils on sizes 4 and 5, an interposing relay may be required. See coil VA values on AC Coil Data.
Ø When selecting a factory-installed control circuit transformer (see Modifications Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520F-BAB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520F-BABJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
z This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
ª This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
v This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
ª This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.


2-Speed Consequent Pole, 5-Pole — 3-Pole, Constant or Variable Torque, Continued

Click to enlarge - 520-1_48-1      Click to enlarge - 520-1_48-2
Bulletin 520F, Size 1
with Eutectic Alloy Overload Relay
Bolted Enclosure (with Cover Open)
Bulletin 520F, Size 1
with Solid-State Overload Relay
Bolted Enclosure (with Cover Open)

Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

3-Phase Ÿ 600V AC Maximum Ÿ 60 Hz Ÿ With 3-Pole Overload Protection
NEMA Size Continuous Ampere Rating [A] Maximum Horsepower Rating
Full Load Current Must Not Exceed
“Continuous Ampere Rating”
Hazardous Locations
Bolted Enclosures
Motor Voltage Type 7 & 9
Class I, Groups C & D
Class II, Groups E, F & G

– Divisions 1 & 2 –
Type 3R, 7 & 9¬ 
Class I, Groups C & D
Class II, Groups E, F & G

– Divisions 1 & 2 –
200V 230V 50Hz 460…575V
380…415V Cat. No. Cat. No.
0 18 3 3 5 5 520F-AEÄ-µ-µ 520F-AHÄ-µ-µ
1 27 7-1/2 7-1/2 10 10 520F-BEÄ-µ-µ 520F-BHÄ-µ-µ
2 45 10 15 25 25 520F-CEÄ-µ-µ 520F-CHÄ-µ-µ
3 90 25 30 50 50 520F-DEÄ-µ-µ 520F-DHÄ-µ-µ
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520F-AEÄ-µ-µ becomes Cat. No. 520F-AED-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24 110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
Common Control AC,
50 Hz
P§  T N KN I Q M R
AC,
60 Hz
H AØ  U B C
Transformer ControlT  AC,
60 Hz
H A B C
Separate Control
(without transformer)
AC,
50 Hz
K S‡ 
AC,
60 Hz
J D§  F
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)
to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520F-AED-µ-µ becomes Cat. No. 520F-AED-A2D-A2D.


¬ Includes drain and cover gasket.
T When selecting a factory-installed control circuit transformer (see Modifications Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520F-BEB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520F-BEBJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
‡ This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
§ This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
§ This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
Ø This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.


2-Speed Consequent Pole, 5-Pole — 3-Pole, Constant Horsepower

Click to enlarge - 520-1_51-1      Click to enlarge - 520-1_49-2
Bulletin 520G, Size 1
with Eutectic Alloy Overload Relays
Type 1, General Purpose Enclosure
Shown with Cover Removed
Bulletin 520G, Size 1 with
Solid-State Overload Relays
Type 1 General Purpose Enclosure
(with Cover Removed)
         
Click to enlarge - 520-1_49-3 Click to enlarge - 520-1_49-4
Type 4/4X
Watertight Corrosion-Resistant
Enclosure Stainless Steel
Type 4X
Watertight Corrosion-Resistant
Enclosure Fiberglass-Reinforced
Polyester Shown with Optional
Pilot Lights and Push Buttons

Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

3-Phase Ÿ 600V AC Maximum Ÿ 60 Hz Ÿ With 3-Pole Overload Protection
NEMA Size Continuous Ampere Rating [A] Maximum Horsepower Rating
Full Load Current Must Not Exceed
“Continuous Ampere Rating”
Open Type
Without
Enclosure
Type 1
General Purpose
Enclosure
Surface Mounting
Type 3R/12
Rainproof,
Dusttight
Industrial Use
Enclosure
Type 4/4X
Watertight
Corrosion-Resistant
Enclosures
Stainless Steel
Type 4X
Watertight
Corrosion-Resistant
Enclosure
Fiberglass-Reinforced
Polyester
Motor Voltage
200V 230V 50 Hz 460…575V
380…415V Cat. No.¬  Cat. No. Cat. No. Cat. No.T  Cat. No.‡ 
0 18 2 2 3 3 520G-AOÄ-µ-µ 520G-AAÄ-µ-µ 520G-AJÄ-µ-µ 520G-ACÄ-µ-µ 520G-ASÄ-µ-µ
1 27 5 5 7-1/2 7-1/2 520G-BOÄ-µ-µ 520G-BAÄ-µ-µ 520G-BJÄ-µ-µ 520G-BCÄ-µ-µ 520G-BSÄ-µ-µ
2 45 7-1/2 10 20 20 520G-COÄ-µ-µ 520G-CAÄ-µ-µ 520G-CJÄ-µ-µ 520G-CCÄ-µ-µ 520G-CSÄ-µ-µ
3 90 20 25 40 40 520G-DOÄ-µ-µ 520G-DAÄ-µ-µ 520G-DJÄ-µ-µ 520G-DCÄ-µ-µ
4 135 30 40 60 75 520G-EOÄ-µ-µ 520G-EAÄ-µ-µ 520G-EJÄ-µ-µ 520G-ECÄ-µ-µ
5 270 60 75 100 150 520G-FOÄ-µ-µ 520G-FAÄ-µ-µ 520G-FJÄ-µ-µ 520G-FCÄ-µ-µ
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520G-AAÄ-µ-µ becomes Cat. No. 520G-AAD-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24§  110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
Common Control AC,
50 Hz
Pª  T N KN I Q M R
AC,
60 Hz
H Av  U B C
Transformer Control§  AC,
60 Hz
H A B C
Separate Control
(without transformer)
AC,
50 Hz
K SØ 
AC,
60 Hz
J Dz  F
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)
to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520G-AAD-µ-µ becomes Cat. No. 520G-AAD-A2D-A2D.


¬ Vertically Arranged — Multi-speed starters, sizes 0…5, open type without enclosure can be supplied in a vertically arranged construction. To order, change the bulletin number in the listed cat. no. from 520G to 520VG. Example: Cat. No. 520VG-AOD-A2D-A2D.
T Size 6 is a painted enclosure.
‡ Fiberglass reinforced polyester hubs are included with each starter.
§ Only available in sizes 0…5. When using 24V coils on sizes 4 and 5, an interposing relay may be required. See coil VA values on AC Coil Data.
§ When selecting a factory-installed control circuit transformer (see Modifications Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520G-BAB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520G-BABJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
Ø This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
z This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
ª This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
v This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.


2-Speed Consequent Pole, 5-Pole — 3-Pole, Constant Horsepower, Continued

Click to enlarge - 520-1-52-1      Click to enlarge - 520-1-52-2
Bulletin 520G, Size 1
with Eutectic Alloy Overload Relay
Bolted Enclosure (with Cover Open)
Bulletin 520G, Size 1
with Solid-State Overload Relay
Bolted Enclosure (with Cover Open)

Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements for each speed. See Eutectic Alloy Overload Relay Heater Elements for heater element selection tables.

3-Phase Ÿ 600V AC Maximum Ÿ 60 Hz Ÿ With 3-Pole Overload Protection
NEMA Size Continuous Ampere Rating [A] Maximum Horsepower Rating
Full Load Current Must Not Exceed
“Continuous Ampere Rating”
Hazardous Locations
Bolted Enclosures
Motor Voltage Type 7 & 9
Class I, Groups C & D
Class II, Groups E, F & G
– Divisions 1 & 2 –
Type 3R, 7 & 9¬ 
Class I, Groups C & D
Class II, Groups E, F & G
– Divisions 1 & 2 –
200V 230V 380...415V 460…575V Cat. No. Cat. No.
0 18 3 3 5 5 520G-AEÄ-µ-µ 520G-AHÄ-µ-µ
1 27 7-1/2 7-1/2 10 10 520G-BEÄ-µ-µ 520G-BHÄ-µ-µ
2 45 10 15 25 25 520G-CEÄ-µ-µ 520G-CHÄ-µ-µ
3 90 25 30 50 50 520G-DEÄ-µ-µ 520G-DHÄ-µ-µ
  

Ä Coil Voltage Code

The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 520G-AEÄ-µ-µ becomes Cat. No. 520G-AED-µ-µ. For other voltages, please consult your local Rockwell Automation sales office or Allen‑Bradley distributor.

[V] 24 110-
115
115-
120
200-
208
220-
230
230-
240
240 277 380 380-
400
415 440-
460
460-
480
500 550 575-
600
Common Control AC,
50 Hz
P§  T N KN I Q M R
AC,
60 Hz
H AØ  U B C
Transformer ControlT  AC,
60 Hz
H A B C
Separate Control
(without transformer)
AC,
50 Hz
K S‡ 
AC,
60 Hz
J D§  F
  

µ-µ Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The cat. no. as listed is incomplete. Select two overload relay codes from E1 Plus Solid-State Overload Relay
(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)
to complete the cat. no. The first code will denote the high-speed overload relay and the second code will denote the low-speed overload relay. Example: Cat. No. 520G-AED-µ-µ becomes Cat. No. 520G-AED-A2D-A2D.


¬ Includes drain and cover gasket.
T When selecting a factory-installed control circuit transformer (see Modifications Modifications for Non-Combination Devices), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520G-BEB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520G-BEBJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil.
‡ This coil is optimized for 110…115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
§ This coil is optimized for 115…120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
§ This coil is optimized for 220…230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
Ø This coil is optimized for 230…240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.