Bulletin 100S-C/104S-C Safety Contactors

Bulletin 100S/104S Safety Contactors

• Mechanically linked N.C. auxiliary contacts
  
• Front-mounted auxiliary contacts:
  Gold bifurcated
  Permanently fixed
  Protective cover to prevent manual operation
  Red contact housing foreasy identification
  Incorporates IEC 60947-5-1 “Mechanically Linked” symbol
  
• AC and DC operating coils
  
• SUVA Third-Party certification
  

Bulletin 100S-C/104S-C safety contactors provide mechanically linked positively guided contacts, required in feedback circuits of modern safety applications. The mechanically linked N.C. auxiliary contacts will not change state when a power pole welds. In addition, the gold-plated bifurcated auxiliary contacts are ideally suited for low-energy applications or feedback control circuits with multiple series-connected N.C. auxiliary contacts.

Your order must include: cat. no. of the contactor specified with coil voltage code and, if required, cat. no. of any accessories and/or replacement coils.

Standards Compliance and Certifications

Standards Compliance

EN50205
CSA C22.2 No. 14
UL 508
EN/IEC 60947-4
IEC 60947-4-1 Annex H — Mirror Contacts
IEC 60947-5-1 Annex L — Mechanically Linked Contacts

Certifications

SUVA Third-Party Certified
CE Marked
cULus Listed (File No. E3125;
Guide NLDX, NLDX7)

Product Selection

3-Pole AC- and DC-Operated Contactors

Ie [A]		Ratings for Switching AC Motors — AC-2, AC-3, AC-4										Aux. Contacts		Cat. No.¬ T
		3Æ kW (50 Hz)				Hp (60 Hz)
AC-3	AC-1	230V	400V/ 415V	500V	690V	1Æ		3Æ
						115V	230V	200V	230V	460V	575V	N.O.	N.C.
9	32	3	4	4	4	1/2	1-1/2	2	2	5	7-1/2	0	5	100S-C09Ä05BC
												1	4	100S-C09Ä14BC
12	32	4	5.5	5.5	5.5	1/2	2	3	3	7-1/2	10	0	5	100S-C12Ä05BC
												1	4	100S-C12Ä14BC
16	32	5.5	7.5	7.5	7.5	1	3	5	5	10	15	0	5	100S-C16Ä05BC
												1	4	100S-C16Ä14BC
23	32	7.5	11	13	10	2	3	5	7-1/2	15	15	0	5	100S-C23Ä05BC
												1	4	100S-C23Ä14BC
30	65	10	15	15	15	2	5	7-1/2	10	20	25	0	4	100S-C30Ä04BC
												1	4	100S-C30Ä14BC
37	65	11	18.5/20	20	18.5	3	5	10	10	25	30	0	4	100S-C37Ä04BC
												1	4	100S-C37Ä14BC
43	85	13	22	25	22	3	7-1/2	10	15	30	30	0	4	100S-C43Ä04BC
												1	4	100S-C43Ä14BC
60	100	18.5	32	37	32	5	10	15	20	40	50	0	4	‡	100S-C60Ä04BC
												1	4	‡	100S-C60Ä14BC
72	100	22	40	45	40	5	15	20	25	50	60	0	4	‡	100S-C72Ä04BC
												1	4	‡	100S-C72Ä14BC
85	100	25	45	55	45	7-1/2	15	25	30	60	60	0	4	‡	100S-C85Ä04BC
												1	4	‡	100S-C85Ä14BC
¬ For other contact configurations and full product details, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
T If standard cross-stamped front-mount auxiliary contacts are required, remove the letter "B" before the letter "C" in the cat. no. Example: Cat. No. 100S-C09Ä05BC becomes Cat. No. 100S-C09Ä05C.
‡ Bifurcated front-mount auxiliary contacts on Cat. Nos. 100S-C60…C85 conform to mirror contact performance only.

ÄCoil voltage code and terminal position—see Ä Coil Voltage Code and Terminal Position

Cat. No. 100S-C09Ä05C Line Side

Cat. No. 100S-C09UÄ05C Load Side

4-Pole AC- and DC-Operated Contactors

Ie [A]		Ratings for Switching AC Motors										Contact Configuration				Cat. No.¬ ‡
		AC-2, AC-3, AC-4				Hp (60 Hz)
		3Æ kW (50 Hz)T										Main Pole		Auxillary Contacts
AC-3	AC-1	230V	400V/ 415V	500V	690V	1Æ		3Æ T
						115V	230V	200V	230V	460V	575V	N.O.	N.C.	N.O.	N.C.
9	32	3	4	4	4	1/2	1-1/2	2	2	5	7-1/2	4	0	0	4	100S-C09Ä404BC
												3	1	0	4	100S-C09Ä304BC
12	32	4	5.5	5.5	5.5	1/2	2	3	3	7-1/2	10	4	0	0	4	100S-C12Ä404BC
												3	1	0	4	100S-C12Ä304BC
16	32	5.5	7.5	7.5	7.5	1	3	5	5	10	15	4	0	0	4	100S-C16Ä404BC
												3	1	0	4	100S-C16Ä304BC
23	32	7.5	11	13	10	2	3	5	7-1/2	15	15	4	0	0	4	100S-C23Ä404BC
												3	1	0	4	100S-C23Ä304BC
¬ For other contact configurations, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
T Three-phase ratings only apply to contactors with at least three N.O. power poles.
‡ If standard cross-stamped front-mount auxiliary contacts are required, remove the letter "B" before the letter "C" in the cat. no. Example: Cat. No. 100S-C09Ä404BC becomes Cat. No. 100S-C09Ä404C.

ÄCoil voltage code and terminal position—see Ä Coil Voltage Code and Terminal Position

Reversing AC- and DC-Operated Contactors

• 3 Main Contacts
  
• Includes Mechanical/Electrical Interlock
  
• Includes Reversing Power Wiring
  

Ie [A]		Ratings for Switching AC Motors										Aux. Contacts Installed per Contactor		Cat. No.¬ T
		AC-2, AC-3, AC-4
		3Æ kW (50 Hz)				Hp (60 Hz)
AC-3	AC-1	230V	400V/ 415V	500V	690V	1Æ		3Æ
						115V	230V	200V	230V	460V	575V	N.O.	N.C. ‡
9	32	3	4	4	4	1/2	1-1/2	2	2	5	7-1/2	0	6	104S-C09Ä012BC
												1	5	104S-C09Ä210BC
12	32	4	5.5	5.5	5.5	1/2	2	3	3	7-1/2	10	0	6	104S-C12Ä012BC
												1	5	104S-C12Ä210BC
16	32	5.5	7.5	7.5	7.5	1	3	5	5	10	15	0	6	104S-C16Ä012BC
												1	5	104S-C16Ä210BC
23	32	7.5	11	13	10	2	3	5	7-1/2	15	15	0	6	104S-C23Ä012BC
												1	5	104S-C23Ä210BC
30	65	10	15	15	15	2	5	7-1/2	10	20	25	0	5	104S-C30Ä010BC
												1	5	104S-C30Ä210BC
37	65	11	18.5/20	20	18.5	3	5	10	10	25	30	0	5	104S-C37Ä010BC
												1	5	104S-C37Ä210BC
43	85	13	22	25	22	3	7-1/2	10	15	30	30	0	5	104S-C43Ä010BC
												1	5	104S-C43Ä210BC
60	100	18.5	32	37	32	5	10	15	20	40	50	0	5	§	104S-C60Ä010BC
												1	5	§	104S-C60Ä210BC
72	100	22	40	45	40	5	15	20	25	50	60	0	5	§	104S-C72Ä010BC
												1	5	§	104S-C72Ä210BC
85	100	25	45	55	45	7-1/2	15	25	30	60	60	0	5	§	104S-C85Ä010BC
												1	5	§	104S-C85Ä210BC
¬ For other contact configurations, please contact your local Rockwell Automation sales office or Allen-Bradley distributor.
T If standard cross-stamped front-mount auxiliary contacts are required, remove the letter "B" before the letter "C" in the cat. no. Example: Cat. No. 104S-C09Ä05BC becomes Cat. No. 104S-C09Ä05C.
‡ One of the N.C. auxiliary contacts is supplied as part of the mechanical/electrical interlock.
§ Bifurcated front-mount auxiliary contacts on Cat. Nos. 104S-C60…C85 conform to mirror contact performance only.

Ä Coil Voltage Code and Terminal Position

The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 120V, 60Hz: Cat. No. 100S-C09Ä05BC becomes Cat. No.100S-C09D05BC.

[V]	12	24	32	36	42	48	100	100-110	110	120	127	200	200-220	208	208-240	220-230
AC, 50 Hz	R	K	V	W	X	Y	KP	—	D	P	S	KG	L	—	—	F
AC, 60 Hz	Q	J	—	V	—	X	—	KP	—	D	—	—	KG	H	L	—
AC, 50/60 Hz	–	KJ	—	—	—	KY	KP	—	KD	—	—	KG	KL	—	—	KL
[V]	230	230-240	240	277	347	380	380-400	400	400-415	440	480	500	550	600
AC, 50 Hz	—	VA	T	—	—	—	N	—	G	B	—	M	C	—
AC, 60 Hz	—	—	A	T	I	E	—	—	—	N	B	—	—	C
AC, 50/60 Hz	KF	—	KA	—	—	—	—	KN	—	KB	—	—	—	—

[V]			9	12	24	36	48	60	64	72	80	110	115	125	220	230	250
100S-C09…C43	Standard	DC	ZR	ZQ	ZJ	ZW	ZY	ZZ	ZB	ZG	ZE	ZD	ZP	ZS	ZA	ZF	ZT
	with Integrated Diode		—	—	DJ	—	—	—	—	—	—	—	—	—	—	—	—
	Electronic with Integrated Diode		—	—	EJ	—	—	—	—	—	—	—	—	—	—	—	—
100S-C60…C85	with Integrated Diode		DR	DQ	DJ	DW	DY	DZ	DB	DG	DE	DD	DP	DS	DA	DF	DT

Coil Terminal Position

• All contactors are delivered with the coil terminals located on the line side.
  
• For load side coil terminations, insert a “U” prior to the coil voltage code.
  Example: Cat. No. 100S-C09UD05BC.
  

Terminal Markings

Terminal Markings

3-Pole Safety Contactors

Cat. Nos. 100S-C09Ä05C…C23Ä05C	Cat. Nos. 100S-C09Ä14C…C23Ä14C	Cat. Nos. 100S-C30Ä04C…C85Ä04C

4-Pole Safety Contactors

Cat. Nos. 100S-C09Ä404C…C23Ä404C	Cat. Nos. 100S-C09Ä304C…C23Ä304C

Reversing Safety Contactors

Cat. Nos. 104S-C09Ä210C…C23Ä210C	Cat. Nos. 104S-C30Ä010C…C85Ä010C

Bulletin 100/104-K, 100/104-C, 100/104-D, 100S/104S-C, 100S-D Specifications

			100/104-K			100/104-C, 100S/104S-C
			05	09	12	09	12	16	23	30	37	40*200	40*400	43	60
Coil Type :	Conventional		X	X	X	X	X	X	X	X	X	X	X	X	X
	Electronic — EI		—	—	—	—	—	—	—	—	—	—	—	—	—
AC-1 Active Power Load (50 Hz); Ambient temperature 40 °C
Ie	£ 500V	[A]	20	20	20	32	32	32	32 (40)¬	65	65	75	75	85	100
	690V	[A]	20	20	20	32	32	32	32 (40)¬	65	65	75	75	85	100
	1000V	[A]	—	—	—	—	—	—	—	—	—	—	—	—	—
	230V	[kW]	8	8	8	13	13	13	13	26	26	30	30	34	40
	240V	[kW]	8.3	8.3	8.3	13	13	13	13	27	27	31	31	35	42
	400V	[kW]	14	14	14	22	22	22	22	45	45	52	52	59	69
	415V	[kW]	14	14	14	23	23	23	23	47	47	54	54	61	72
	500V	[kW]	17	17	17	28	28	28	28	56	56	65	65	74	87
	690V	[kW]	24	24	24	38	38	38	38	78	78	90	90	102	120
	1000V	[kW]	—	—	—	—	—	—	—	—	—	—	—	—	—
Ambient temperature 60 °C
Ie	£ 500V	[A]	16	16	16	32	32	32	32	65	65	60	60	80	100
	690V	[A]	16	16	16	32	32	32	32	65	65	60	60	80	100
	1000V	[A]	—	—	—	—	—	—	—	—	—	—	—	—	—
	230V	[kW]	6.4	6.4	6.4	13	13	13	13	26	26	24	24	25	40
	240V	[kW]	6.7	6.7	6.7	13	13	13	13	27	27	25	25	26	42
	400V	[kW]	11	11	11	22	22	22	22	45	45	42	42	44	69
	415V	[kW]	12	12	12	23	23	23	23	47	47	43	43	45	72
	500V	[kW]	14	14	14	28	28	28	28	56	56	52	52	55	87
	690V	[kW]	19	19	19	38	38	38	38	78	78	72	72	75	120
	1000V	[kW]	—	—	—	—	—	—	—	—	—	—	—	—	—
Switching of 3-phase Motors; (50 Hz) Ambient temperature 60 °C, AC-2, AC-3
	230V	[A]	6.3	11.3	11.3	12	15	20	26.5	35	38	38	38	44	62
	240V	[A]	6.3	11.3	11.3	12	15	20	26.5	35	38	38	38	44	62
	400V	[A]	4.9	8.5	11.5	9	12	16	23	30	37	37	37	43	60
	415V	[A]	4.9	8.5	11.5	9	12	16	23	30	37	37	37	43	60
	500V	[A]	3.9	6.8	9.2	7	10	14	20	25	30	29	30	38	55
	690V	[A]	2.8	4.9	6.7	5	7	9	12	18	21	9	21	25	34
	1000V	[A]	—	—	—	—	—	—	—	—	—	—	—	—	—
	230V	[kW]	1.5	3	3	3	4	5.5	7.5	10	11	11	11	13	18.5
	240V	[kW]	1.5	3	3	3	4	5.5	7.5	10	11	11	11	13	18.5
	400V	[kW]	2.2	4	5.5	4	5.5	7.5	11	15	18.5	18.5	18.5	22	32
	415V	[kW]	2.2	4	5.5	4	5.5	7.5	11	15	20	20	20	22	32
	500V	[kW]	2.2	4	5.5	4	5.5	7.5	13	15	20	18.5	20	25	37
	690V	[kW]	2.2	4	5.5	4	5.5	7.5	10	15	18.5	7.5	18.5	22	32
	1000V	[kW]	—	—	—	—	—	—	—	—	—	—	—	—	—
Load Carrying Capacity per UL/CSA
General Purpose Current (enclosed)
		[A]	12	15	18	25	25	30	30	55	60	60	60	75	90
Rated power (enclosed)
1-phase	115V	[A]	9.8	9.8	13.8	9.8	9.8	16	24	24	34	34	34	34	56
	230V	[A]	8	10	12	10	12	17	17	28	28	28	28	40	50
	115V	[Hp]	0.5	0.5	0.75	0.5	0.5	1	2	2	3	3	3	3	5
	230V	[Hp]	1	1.5	2	1.5	2	3	3	5	5	5	5	7.5	10
3-phase	200V	[A]	6.9	7.8	11	7.8	11	17.5	17.5	25.3	32.2	32.2	32.2	32.2	48.3
	230V	[A]	6	6.8	9.6	6.8	9.6	15.2	22	28	28	28	28	42	54
	460V	[A]	4.8	7.6	11	7.6	11	14	21	27	34	34	34	40	52
	575V	[A]	3.9	6.1	9	9	11	17	17	27	32	17	32	32	52
	200V	[Hp]	1.5	2	3	2	3	5	5	7.5	10	10	10	10	15
	230V	[Hp]	1.5	2	3	2	3	5	7.5	10	10	10	10	15	20
	460V	[Hp]	3	5	7.5	5	7.5	10	15	20	25	25	25	30	40
	575V	[Hp]	3	5	7.5	7.5	10	15	15	25	30	15	30	30	50
¬ Values in ( ) with increased cross-section and cable lug

			100/104-C, 100S/104S-C				100/104-D, 100S-D
			72	85	90*200	90*400	95	110	140	140	180	180	210	250	300	420	630	860
Coil Type :	Conventional		X	X	X	X	X	X	X	—	X	—	—	—	—	—	—	—
	Electronic — EI		—	—	—	—	X	X	—	X	—	X	X	X	X	X	X	X
AC-1 Active Power Load (50 Hz); Ambient temperature 40 °C	Electronic — EI		AC-1 Active Power Load (50 Hz); Ambient temperature 40 °C
Ie	£ 500V	[A]	100	100	130	130	160	160	250	250	250	250	350	350	450	540	800	1000
	690V	[A]	100	100	130	130	160	160	250	250	250	250	350	350	450	540	800	1000
	1000V	[A]	—	—	—	—	160	160	250	250	250	250	350	350	450	540	—	—
	230V	[kW]	40	40	52	52	64	64	100	100	100	100	139	139	179	199	319	398
	240V	[kW]	42	42	54	54	67	67	104	104	104	104	145	145	187	208	333	416
	400V	[kW]	69	69	90	90	111	111	173	173	173	173	242	242	312	346	554	693
	415V	[kW]	72	72	93	93	115	115	180	180	180	180	252	252	323	359	575	719
	500V	[kW]	87	87	113	113	139	139	217	217	217	217	303	303	390	433	693	866
	690V	[kW]	120	120	155	155	191	191	299	299	299	299	418	418	538	598	956	1195
	1000V	[kW]	—	—	—	—	277	277	433	433	433	433	606