Contactor Accessories, Modifications, Specifications, and Approximate Dimensions

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Specifications

Bulletin 100-G Specifications

Electrical Data

Cat. No.				100-G550...	100-G700...	100-G860...	100-G1000	100-G1200
AC-1, Three-phase Switching - IEC Ambient temperature: 40 °C
Ie	£	690V	[A]	760	1000	1100	1200	1350
		230V	[kW]	303	398	438	478	538
		240V	[kW]	316	416	457	499	561
		400V	[kW]	527	693	762	831	935
		415V	[kW]	546	719	791	863	970
		500V	[kW]	658	866	953	1039	1169
		690V	[kW]	908	1195	1315	1434	1613
Ambient temperature: 60 °C
Ie	£	690V	[A]	605	800	870	960	1,085
		230V	[kW]	241	319	347	382	432
		240V	[kW]	251	333	362	399	451
		400V	[kW]	419	554	603	665	752
		415V	[kW]	435	575	625	690	780
		500V	[kW]	524	693	753	831	940
		690V	[kW]	723	956	1040	1147	1297
Continuous Current - UL/CSA General Purpose Rating 40 °C			[A]	520	700	810	—	1215
Switching of 3-phase Motors - IEC
AC-2, AC-3		230/240V	[A]	550	700	860	1000	1200
50 Hz/60 °C		400/415V	[A]	550	700	860	1000	1200
		500V	[A]	550	700	860	1000	1200
		690V	[A]	500	630	700	860	1000
		230V	[kW]	179	228	280	326	391
		240V	[kW]	187	238	293	340	408
		400V	[kW]	312	414	509	592	710
		415V	[kW]	324	430	528	628	737
		500V	[kW]	407	518	636	756	888
		690V	[kW]	510	657	730	897	1043
AC-4 at 200000 operations
50 Hz		230/240V	[A]	140	180	210	260	300
		400/415V	[A]	140	180	210	260	300
		230V	[kW]	45	57	67	83	97
		240V	[kW]	47	60	70	87	101
		400V	[kW]	78	101	118	146	170
		415V	[kW]	81	105	122	151	176
AC-4, Squirrel-cage motors with reversing and jogging at 20,000 (25,000), operations
		230/240V	[A]	360	430	520	(630)	(700)
		400/415V⋆	[A]	350	420	520	(630)	(700)
		230V	[kW]	116	139	170	(205)	(228)
		240V	[kW]	120	151	177	(214)	(245)
		400V	[kW]	198	238	295	(357)	(414)
		415V	[kW]	206	247	300	(359)	(424)
⋆ At rated Voltage 415V and rated current: Life span - 25%.

Cat. No.					100-G550	100-G700	100-G860	100-G1000...	100-G1200...
Switching of 3-phase Motors - UL/CSA
60 Hz/60 °C			200V	[A]	414	552	692	—	1185
			230V	[A]	360	602	722	—	1130
			460V	[A]	414	590	708	—	1062
			575V	[A]	336	472	576	—	864
			200V	[Hp]	150	200	250	—	450
			230V	[Hp]	150	250	300	—	450
			460V	[Hp]	350	500	600	—	900
			575V	[Hp]	350	500	600	—	900
Rated making capacity
AC-3 Ie		£	415V	[A]	5500	7000	8600	10000	12000
			500V	[A]	5500	7000	8600	10000	12000
			690V	[A]	5500	7000	8600	10000	12000
Rated Breaking capacity
AC-3 Ie		£	240V	[A]	4400	5600	6900	8000	9600
			400V	[A]	4400	5600	6900	8000	9600
			415V	[A]	4400	5600	6900	8000	9600
			500V	[A]	4400	5600	6900	8000	9600
			690V	[A]	4000	5100	5600	6900	8000
Star-Delta Starting
50 Hz			230V	[A]	953	1212	1490	1732	2078
			240V	[A]	953	1212	1490	1732	2078
			400V	[A]	953	1212	1490	1732	2078
			415V	[A]	953	1212	1490	1732	2078
			500V	[A]	953	1212	1490	1732	2078
			690V	[A]	831	1091	1195	1490	1732
			230V	[kW]	310	395	485	565	677
			240V	[kW]	324	412	507	589	707
			400V	[kW]	540	717	882	1025	1250
			415V	[kW]	561	745	915	1088	1278
			500V	[kW]	705	897	1102	1309	1538
			690V	[kW]	883	1138	1247	1554	2078
Wye-Delta Starting
60 Hz			230V	[Hp]	250	400	500	650	750
			460V	[Hp]	600	800	1000	1300	1500
			575V	[Hp]	600	800	1000	1500	1500
Short-circuit Protection of Contactors without Overload Relay
Fuse gG (aM) Type 1 coordination (per IEC 60947-4-1)			500V	[A]	(630)	800	1000	1000	1250
			690V	[A]	(630)	800	1000	1000	1000
Switching of Three-phase Capacitor Inductivity of dispatching between parallel switched capacitor: min. 6 pH
Single capacitors	40 °C		230V	[kVar]	180	220	250	290	330
			240V	[kVar]	200	250	300	325	360
			400V	[kVar]	320	400	450	500	575
			415V	[kVar]	350	430	500	550	630
			500V	[kVar]	450	520	600	660	750
			690V	[kVar]	580	700	800	875	1000
	55 °C		230V	[kVar]	150	180	220	275	325
			240V	[kVar]	170	200	260	300	350
			400V	[kVar]	280	330	400	460	550
			415V	[kVar]	300	360	450	500	600
			500V	[kVar]	360	420	540	600	720
			690V	[kVar]	500	580	720	800	950

Cat. No.				100-G550…	100-G700…	100-G860…	100-G1000…	100-G1200…
Capacitor Banks	40 °C	230V	[kVar]	180	220	250	290	330
		240V	[kVar]	200	250	300	325	360
		400V	[kVar]	320	400	450	500	575
		415V	[kVar]	350	430	500	550	430
		500V	[kVar]	450	520	600	660	750
		690V	[kVar]	580	700	800	875	1000
	55 °C	230V	[kVar]	150	180	220	275	325
		240V	[kVar]	170	200	260	300	350
		400V	[kVar]	280	330	400	460	550
		415V	[kVar]	300	360	450	500	600
		500V	[kVar]	360	420	540	600	720
		690V	[kVar]	500	580	720	800	950
DC Switching Switching of non- or slightly inductive loads, resistance furnaces DC-1 at 60 °C
1 Pole		24/48V	[A]	645	760	930	1020	1150
2 Poles in series		24/48V	[A]	645	760	930	1020	1150
3 Poles in series		24/48V	[A]	645	760	930	1020	1150
		110V	[A]	480	560	630	800	900
		220V	[A]	315	400	450	500	600
Shunt-Wound Motors Starting, plugging, reversing, plugging DC-3 at 60 °C
3 Poles in series		24/48V	[A]	605	800	870	960	1085
Series-Wound Motors Starting, plugging, reversing, plugging DC-5 at 60 °C
3 Poles in series		24/48V	[A]	605	800	870	960	1085
Lighting Loads Elec. Discharge. Lamps - AC - 5a,
Non-Compensated			[A]	450	570	700	850	1000
Compensated			[A]	360	460	550	660	800
Incandescent Lamps - AC - 5b, Electrical Endurance @ 100 000 ops			[A]	315	440	500	560	630
Switching Power Transformers AC - 6a
Inrush = n · Ie			[A]	7440	9450	11700	13500	16200
Ie Rated transformer current			[A]	248	315	390	450	540
	n = 30	400V AC	[kVA]	172	218	270	312	374
		500V AC	[kVA]	215	273	338	390	468
		690V AC	[kVA]	269	339	376	538	645
	n = 20		[A]	371	472	580	675	810
	n = 15		[A]	435	630	774	900	1080
Rated Short-Time Withstand ICW, 60 °C
		1 s	[A]	5500	7000	8000	10000	12000
		4 s	[A]	5500	7000	8000	10000	12000
		10 s	[A]	4400	5600	6900	8000	9600
		15 s	[A]	3800	5000	6000	7400	8500
		60 s	[A]	2300	2800	3400	4000	4800
		240 s	[A]	1300	1800	2000	2300	2700
		900 s	[A]	850	1150	1350	1600	1900
Minimum cooling time at zero current			[Min.]	60	60	60	60	60
Resistance and Energy Dissipation
Main circuit resistance			[mW]	0.11	0.1	0.08	0.06	0.05
Total energy dissipation at Ie AC-3			[W]	99	147	177	180	216
Excess energy dissipation at Ie AC-3
		AC Control	[W]	110	172	202	250	286
		DC Control	[W]	109	169	199	240	276

Mechanical Data

Cat. No.			100-G550…	100-G700…	100-G860…	100-G1000…	100-G1200…
Life Span in Millions of Operations
Mechanical	AC Control	[Mil.]	5	5	5	1	1
	DC Control	[Mil.]	5	5	5	1	1
Shipping Weights	AC Control	[kg]	13.8	26.4	28.4	50.3	53.4
		[lb]	30.4	58.1	62.5	110.8	117.6
	DC Control	[kg]	13.8	26.4	28.4	50.3	53.4
		[lb]	30.4	58.1	62.5	110.8	117.6
Terminals⋆
Terminal Dimensions		[mm]	6 x 40	8 x 50	8 x 50	10 x 50	10 x 60
Terminal screw hole size		[mm]	(1) x Æ 13	(1) x Æ 13	(1) x Æ 15	(2) x Æ 13	(2) x Æ 13
Terminations - Power Type			Hexagonal Bolt
Direct Connection
	b max.	[mm]	50	60	60	60	60
	c max.	[mm]	20	20	25	25	25
	s max.	[mm]	2 x 5	2 x 5	2 x 6	2 x 6	2 x 8
	Æ min.	[mm]	12.5	13	15	2 x 13	2 x 13
Recommended Torque		[N•m]	50	60	75	60	60
		[ft.-lb]	37	44	55	44	44
Conductor/Wire Terminations⋆
Bus bar (Width)		[mm]	40	50	50	50	60
Hex screw		[in]	1/2	3/8	3/8	3/8	3/8
Recommended Torque		[N•m]	42	62	62	56	56
		[lb•in]	375	550	550	500	500
Auxiliary Contact		[mm2]	(2) x 2.5	(2) x 2.5	(2) x 2.5	(2) x 2.5	(2) x 2.5
Coils		[mm2]	(2) x 2.5	(2) x 2.5	(2) x 2.5	(2) x 2.5	(2) x 2.5
⋆ Quantity indicated in ( ).

Coil Data

Cat. No.			100-G550…	100-G700…	100-G860…	100-G1000…	100-G1200…
Operating Limits
AC- 50 Hz	Pick-up	[x Us]	0.85…1.1
	Drop-out	[x Us]	0.2…0.5	0.2…0.75		0.1…0.6
AC- 60 Hz	Pick-up	[x Us]	0.85…1.1
	Drop-out	[x Us]	0.2…0.5	0.2…0.75		0.1…0.6
DC Control	Pick-up	[x Us]	0.85…1.1
	Drop-out	[x Us]	0.2…0.5	0.2…0.75		0.1…0.6
Pickup and Holding Power
AC- 50 Hz	Pick-up	[VA]	800…950	1350…1600		2400
	Hold-in	[VA]	9…11	21…25		70
AC- 60 Hz	Pick-up	[VA]	800…950	1350…1600		2400
	Hold-in	[VA]	9…11	21…25		70
DC Control	Pick-up	[W]	700…850	1300…1550		2100
	Hold-in	[W]	8…10	18…22		60
Operating Times: Switching Delay
AC	Making delay	[ms]	50…100			50…100
	Breaking delay	[ms]	20…50‡ /150…200/500…1000§			25…50
DC	Making delay	[ms]	50…100			50…100
	Breaking delay	[ms]	20…50‡ /150…200/500…1000§			25…50
‡ Accelerates
§ Delays

Auxiliary Contacts

Cat. No.				100-G550…	100-G700…	100-G860…	100-G1000…	100-G1200…
AC Switching
AC-1	Ith	at 40 °C	[A]	16			16
		at 60 °C	[A]	12			12
AC- 15 at rated voltage		120V	[A]	6			6
		230V	[A]	3			3
		240V	[A]	3			3
		400V	[A]	2			2
		415V	[A]	2			2
		500V	[A]	1.5			1.5
		690V	[A]	1			1
DC Switching DC-13 control of electromagnets		24V DC	[A]	6			6
		48V DC	[A]	3			3
		110V DC	[A]	1			1
		220V DC	[A]	0.5			0.5
Back-up Fuse Short-circuit protection without contact welding per IEC 60947-5
Fuse gG			[A]	10			16

General Data

Cat. No.			100-G550…	100-G700…	100-G860…	100-G1000…⋆	100-G1200…
Rated Isolation Voltage Ui
IEC, AS, BS, SEV, VDE, 0660 UL/CSA		[V]	1,000V 600V			690V 600V
Impulse Voltage Uimp
1 minute per IEC 947-4		[KV]	8 kV			2,5 kV
Rated Voltage - Main Control Ue
AC	50/60 Hz	[V]	230, 240, 400, 415, 460, 500, 575, 690V			230, 240, 400, 415, 460, 500, 575, 690V
DC		[V]	24, 48, 110, 220, 440V
Operating Frequency for AC Loads 50/60 Hz		[Hz]	180/hr. for 0.25s start time - 42/hr. for 1s start time
Insulation Class of the Magnetic Coil			Class B per VDE 0660, table 22
Rated frequency of the Coil			AC 50/60 Hz, DC
Ambient Temperature
Storage			-40 °C…+80 °C
Operation at rated current			-25 °C…+70 °C
Climatic Withstand			Damp alternating conditions cyclical, per DIN 50 016 and 40 046, part 38, IEC 60068
Altitude			2000 m above sea level, per IEC 60947-1
Type of Protection			IP00 IEC 60529/DIN 40 050
Standards Compliance			IEC 60947, UL 508, CSA C22.2, No. 14
Certifications			cULus, CE
⋆ Cat. No. 100-G1000… is not cULus certified.

Life-Load Curves

100-G550…100-G1200

AC-3 Switching of Running Three-phase Motors, U_e = 380…460V AC
AC-1 Non or Slightly Inductive Loads, Resistance Furnaces



AC-4 Jogging of Squirrel-cage Motors, U_e = 380…460V AC



100-G550…100-G1200

AC-3 90% Switching of Running Motors, U_e = 380…460V AC
AC-4 10% Jogging



Permissable Switching Rate

100-G550…100-G1200

Switching of Running Squirrel-cage Motors AC-3, U_e = 380…460V AC
Starting Time t_s = 0.25 s, Relative Running Time 40%



100-G550…100-G1200

Switching of Running Squirrel-cage Motors AC-3, U_e = 380…460V AC
Starting Time t_s = 1 s, Relative Running Time 40%



100-G550…100-G1200

Switching of Starting Motors (AC-2, and AC4) U_z = 380…460V AC
Starting Time t_ed = 1 s, (<t_s)