Bulletin 103H/107H/140M Enclosed Combination Starters and Motor Protectors

Click to enlarge - 103H_107H_140M-248-1 Click to enlarge - 103H_107H_140M-248-2
Bulletin 103H starter in enclosure size A Bulletin 107H starter in enclosure size C

Bulletin 103H/107H/140M Enclosed Combination Starters and Motor Protectors

Bulletin 103H/107H enclosed combination starters consist of a Bulletin 140M motor protection circuit breaker and a Bulletin 100C/104C contactor in a metallic Type 3/4/12 enclosure.

Bulletin 140M enclosed motor protection circuit breakers consist of a Bulletin 140M motor protection circuit breaker in a metallic Type 3/4/12 enclosure.


Features


Standards Compliance and Certifications

Standards Compliance

UL 508
CSA 22.2 No. 14


Certifications

cULus Listed (File No. E 125316, Guide NKJH, NKJH7)

Product Selection

Reversing and Non-reversing Starters

Click to enlarge - 103H_107H_140M-248-3
The "A" size box accommodates:
-103H Non-Reversing Starters
-Motors up to 15 Hp/480V (23 A)
-2 pilot devices


Click to enlarge - 103H_107H_140M-248-4
The "B" size box accommodates:
-103H Non-Reversing Starters AND 107H Reversing Starters
-Motors up to 15 Hp/480V (23 A)
-Control Transformer and 3 pilot devices


Click to enlarge - 103H_107H_140M-248-5
The "C" size box accommodates:
103H Non-Reversing Starters AND 107H Reversing Starters
-Motors up to 30 Hp/480V (43 A)
-Control Transformer and 3 pilot devices


Type E and Type F Combination Motor Controllers (UL/CSA)

Most of the 140M-C/D motor protection circuit breakers used in the 103H/107H starters are UL Listed as a manual Type E self-protected combination motor controller. Although there are many tests involved, one of the critical tests a self-protected combination motor controller must pass is to perform 6000 electrical ops. and an additional 4000 mechanical ops. after a short circuit.

By definition, a Type F combination motor controller consists of a Type E manual self protected combination motor controller and a magnetic or solid-state motor controller (such as a 100-C contactor or an SMC). As with a manual Type E self-protected combination motor controller, additional short-circuit protection is not required for the individual motor circuits.

A combination of a Bulletin 140M manual self-protected combination motor controller and 100-C contactor can be listed as a Type E self-protected combination motor controller. In this case, the 140M and 100-C must pass the additional 6000 electrical and 4000 mechanical operational test. In some cases, this may require oversizing of the 140M motor protection circuit breaker or the 100-C contactor to achieve weld-free performance and meet the additional life requirements.


Product Selection and Coordination Ratings (UL/CSA as a UL508 Type F Combination Motor Controller)

Motor Current Adjustment Range [A] Hp Ratings as a UL508 Type F Combination Motor Controller⋆  Max. Short-Circuit Current [kA] Non-Reversing Starter
Cat. No.
Enclosure Size Reversing Starter
Cat. No.
Enclosure Size
Type 1 Coordination Type 2 Coordination
200V 230V 460V 575V 480Y/277V 600Y/347V 480Y/277V 600Y/347V
25 A Frame Size
0.10…0.16 65 47 65 47 103H-AFµÄ2-CA16X A 107H-AFµÄ3-CA16X B
0.16…0.25 65 47 65 47 103H-AFµÄ2-CA25X A 107H-AFµÄ3-CA25X B
0.25…0.40 65 47 65 47 103H-AFµÄ2-CA40X A 107H-AFµÄ3-CA40X B
0.40…0.63 65 47 65 47 103H-AFµÄ2-CA63X A 107H-AFµÄ3-CA63X B
0.63…1.00 1/2 3/4 65 47 65 47 103H-AFµÄ2-CB10X A 107H-AFµÄ3-CB10X B
1.00…1.60 1/2…1 3/4...1 65 47 65 47 103H-AFµÄ2-CB16X A 107H-AFµÄ3-CB16X B
1.60…2.50 1/2 1/2...3/4 3/4…1-1/2 1…2 65 30 65 10 103H-AFµÄ2-DB25X A 107H-AFµÄ3-DB25X B
2.50…4.00 1/2…1 3/4...1 1-1/2…3 2…3 65 30 65 103H-AFµÄ2-DB40X A 107H-AFµÄ3-DB40X B
2.50…4.00 1/2…1 3/4...1 1-1/2…3 2…3 65 30 65 30 103H-DFµÄ2-DB40X A 107H-DFµÄ3-DB40X B
4.00…6.30 1…1-1/2 1…2 3…5 5 65 30 65 103H-AFµÄ2-DB63X A 107H-AFµÄ3-DB63X B
4.00…6.30 1…1-1/2 1…2 3…5 5 65 30 65 30 103H-EFµÄ2-DB63X C 107H-EFµÄ3-DB63X C
6.30…10.0 1-1/2…3 2...3 5…7-1/2 7-1/2…10 65 30 65 103H-BFµÄ2-DC10X A 107H-BFµÄ3-DC10X B
6.30…10.0 1-1/2…3 2...3 5…7-1/2 7-1/2…10 65 30 65 30 103H-EFµÄ2-DC10X C 107H-EFµÄ3-DC10X C
10.0…16.0 3…5 5 7-1/2…10 10…15 65 30 65 103H-CFµÄ2-DC16X A 107H-CFµÄ3-DC16X B
10.0…16.0 3…5 5 7-1/2…10 10…15 65 30 65 30 103H-EFµÄ2-DC16X C 107H-EFµÄ3-DC16X C
14.5…20.0 5 5 10 65 65 103H-DFµÄ2-DC20X A 107H-DFµÄ3-DC20X B
18.0…23.0 5 7-1/2 15 65 65 103H-DFµÄ2-DC25X A 107H-DFµÄ3-DC25X C
45 A Frame Size
6.30…10.0 1-1/2…3 2...3 5…7-1/2 7-1/2…10 65 30 65 10 103H-EFµÄ2-FC10X C 107H-EFµÄ3-FC10X C
10.0…16.0 3…5 5 7-1/2…10 10…15 65 30 65 10 103H-EFµÄ2-FC16X C 107H-EFµÄ3-FC16X C
14.5…20.0 5 5…7-1/2 15 15…20 65 30 65 10 103H-EFµÄ2-FC20X C 107H-EFµÄ3-FC20X C
18.0…25.0 7-1/2 7-1/2...10 15...20 20 65 30 65 10 103H-EFµÄ2-FC25X C 107H-EFµÄ3-FC25X C
23.0…32.0 7-1/2...10 10 20...25 30 65 30 65 10 103H-FFµÄ2-FC32X C 107H-FFµÄ3-FC32X C
32.0…43.0 10 15 30 65 65 107H-GFµÄ3-FC45X C 107H-GFµÄ3-FC45X C
  
µ Line Voltage Codes — see µ Line Voltage Codes
Ä Coil Voltage Codes — see Ä Coil Voltage Codes
⋆  Hp ratings shown in the table are for reference. Final selection of the starter depends upon the actual motor full-load current.
& This starter is not valid for application at this horsepower and voltage.

Product Selection and Coordination Ratings (UL/CSA as a UL508 Self-Protected Type E Combination Motor Controller)

Motor Current Adjustment Range [A] UL/CSA Hp and Coordination Ratings (60 Hz) Non-Reversing Starter
Cat. No.
Enclosure Size Reversing Starter
Cat. No.
Enclosure Size
Hp Ratings as a UL508 Self-Protected Type E Combination Motor Controller⋆  Max. Short-Circuit Current [kA]
200V 230V 460V 575V 480Y/277V 600Y/347V
25 A Frame Size
0.10…0.16 65 47 103H-AFµÄ2-CA16X A 107H-AFµÄ3-CA16X B
0.16…0.25 65 47 103H-AFµÄ2-CA25X A 107H-AFµÄ3-CA25X B
0.25…0.40 65 47 103H-AFµÄ2-CA40X A 107H-AFµÄ3-CA40X B
0.40…0.63 65 47 103H-AFµÄ2-CA63X A 107H-AFµÄ3-CA63X B
0.63…1.00 1/2 3/4 65 47 103H-AFµÄ2-CB10X A 107H-AFµÄ3-CB10X B
1.00…1.60 1/2…1 3/4...1 65 47 103H-AFµÄ2-CB16X A 107H-AFµÄ3-CB16X B
1.60…2.50 1/2 1/2...3/4 3/4…1-1/2 65 103H-AFµÄ2-DB25X A 107H-AFµÄ3-DB25X B
1.60…2.50 1/2 1/2...3/4 3/4…1-1/2 1…2 65 30 103H-DFµÄ2-DB25X A 107H-DFµÄ3-DB25X B
2.50…4.00 103H-AFµÄ2-DB40X A 107H-AFµÄ3-DB40X B
2.50…4.00 1/2…1 3/4...1 1-1/2…3 2…3 65 30 103H-DFµÄ2-DB40X A 107H-DFµÄ3-DB40X B
4.00…6.30 103H-AFµÄ2-DB63X A 107H-AFµÄ3-DB63X B
4.00…6.30 1…1-1/2 1…2 3…5 5 65 30 103H-EFµÄ2-DB63X C 107H-EFµÄ3-DB63X C
6.30…10.0 103H-BFµÄ2-DC10X A 107H-BFµÄ3-DC10X B
6.30…10.0 1-1/2…3 2...3 5…7-1/2 7-1/2…10 65 30 103H-EFµÄ2-DC10X C 107H-EFµÄ3-DC10X C
10.0…16.0 103H-CFµÄ2-DC16X A 107H-CFµÄ3-DC16X B
10.0…16.0 3…5 5 7-1/2…10 10…15 65 30 103H-EFµÄ2-DC16X C 107H-EFµÄ3-DC16X C
14.5…20.0 103H-DFµÄ2-DC20X A 107H-DFµÄ3-DC20X B
14.5…20.0 5 5 10 65 103H-EFµÄ2-DC20X C 107H-EFµÄ3-DC20X C
18.0…23.0 103H-DFµÄ2-DC25X A 107H-DFµÄ3-DC25X C
18.0…23.0 5 7-1/2 15 65 103H-EFµÄ2-DC25X C 107H-EFµÄ3-DC25X C
45 A Frame Size
6.30…10.0 1-1/2…3 2...3 5…7-1/2 7-1/2…10 65 30 103H-EFµÄ2-FC10X C 107H-EFµÄ3-FC10X C
10.0…16.0 3…5 5 7-1/2…10 10…15 65 30 103H-EFµÄ2-FC16X C 107H-EFµÄ3-FC16X C
14.5…20.0 5 5…7-1/2 15 15…20 65 30 103H-EFµÄ2-FC20X C 107H-EFµÄ3-FC20X C
18.0…25.0 7-1/2 7-1/2...10 15...20 20 65 30 103H-EFµÄ2-FC25X C 107H-EFµÄ3-FC25X C
23.0…32.0 7-1/2...10 10 20...25 30 65 30 103H-FFµÄ2-FC32X C 107H-FFµÄ3-FC32X C
32.0…43.0 10 15 30 65 103H-GFµÄ2-FC45X C 107H-GFµÄ3-FC45X C
  
µ Line Voltage Codes — see µ Line Voltage Codes
Ä Coil Voltage Codes — see Ä Coil Voltage Codes
⋆  Hp ratings shown in the table are for reference. Final selection of the starter depends upon the actual motor full-load current.
& This starter is not valid for application at this horsepower and voltage.

Enclosed Motor Protectors


Click to enlarge - 103H_107H_140M-250-2


Click to enlarge - 103H_107H_140M-250-3


Rated Operational Current [A] Motor Current Adjustment Range [A] Magnetic Trip Current [A] Maximum Hp, 3-phase Cat. No. Enclosure Size
200V 230V 460V 575V
25 A Frame Size
0.16 0.10…0.16 2.1 140M-F-CA16X A
0.25 0.16…0.25 3.3 140M-F-CA25X A
0.4 0.25…0.40 5.2 140M-F-CA40X A
0.63 0.40…0.63 8.2 140M-F-CA63X A
1 0.63…1.0 13 0.5 0.75§  140M-F-CB10X A
1.6 1.0…1.6 21 1 1§  140M-F-CB16X A
2.5 1.6…2.5 33 0.5 0.75 1.5 2 140M-F-DB25X A
4 2.5…4.0 52 1 1 3 3 140M-F-DB40X A
6.3 4.0…6.3 82 1.5 2 5 5 140M-F-DB63X A
10 6.3…10 130 3 3 7.5 10 140M-F-DC10X A
16 10…16 208 3 5 10 15 140M-F-DC16X A
20 14.5…20 260 5 7.5 15 140M-F-DC20X A
45 A Frame Size
10 6.3…10 130 3 3 7.5 10 140M-F-FC10X C
16 10…16 208 3 5 10 15 140M-F-FC16X C
20 14.5…20 260 5 7.5 15 20 140M-F-FC20X C
25 18…25 325 7.5 10 20 25 140M-F-FC25X C
32 23…32 416 10 10 25 30 140M-F-FC32X C
45 32…45 585 15 15 30 140M-F-FC45X C
  
⋆ 30 kA
§ 47 kA

Modifications

Bulletin 103H/107H Factory Installed Modifications

Note:For modifications add (option code ♣ ) for desired features to cat. no.

♣ Add desired option codes. Example: 103H-AND2-CA16X-KY


Coil Options
JE⋆  Electronic Interfaces (100-C)
R⋆  Surge Suppressor RC (100-C)
V⋆  Surge Suppressor Varistor (100-C)
D⋆  Surge Suppressor Diode (100-C)
Additional Contactor Auxiliaries (Side Mount)
S01⋆  1 N.C.
S10⋆  1 N.O.
S11⋆  1 N.O. + 1 N.C.
S20⋆  2 N.O.
Additional 140M Auxiliaries (Side Mount)
A02 2 N.C.
A20 2 N.O.
A11 1 N.O. + 1 N.C.
Additional 140M Trip Contacts (Side Mount)
R00 1 N.O. Thermal-Mag + 1 N.O. Mag Only
R01 1 N.O. Thermal-Mag + 1 N.C. Mag Only
R10 1 N.C. Thermal-Mag + 1 N.O. Mag Only
R11 1 N.C. Thermal-Mag + 1 N.C. Mag Only
M11 1 N.O. Mag Only + 1 N.C. Mag Only
Control Options
1 Push Button — 103H Start-Stop / 107H For-Rev-Stop
1M Multifunction Push Button — 103H Start-Stop / 107H For-Rev-Stop
14RM Multifunction Push Button — 103H Start-Stop-Pilot Light
3 Selector Switch — 103H Hand-Off-Auto / 107H For-Off-Rev
4R Pilot Light (red, ON) (103H only)
4RW Pilot Light (red—FOR, White — REV) (107H only)
6P‡ §  Control Transformer§  (not available with enclosure size A)
KY Bulletin 140M External Handle — Red/Yellow
  

⋆ 107H - One per contactor, for a total of two per option code.
‡ Starters in enclosure size "A" will change to enclosure size "B" when a control transformer is factory installed.
§ Auxiliary contacy option "A20" is required when seelcting this control transformer.


140M Factory Installed Modifications (Enclosed)

Note:For modifications add (option code ♣ ) for desired features to cat. no.

♣ Add desired option codes. Example: 140M-F-CA16X-UVB


Modifications
UVÄ Undervoltage Trip
SNÄ Shunt Trip
Additional 140M Auxiliaries (Side Mount)
A02 2 N.C.
A20 2 N.O.
A11 1 N.O. + 1 N.C.
Additional 140M Trip Contacts (Side Mount)
R00 1 N.O. Thermal-Mag + 1 N.O. Mag Only
R01 1 N.O. Thermal-Mag + 1 N.C. Mag Only
R10 1 N.C. Thermal-Mag + 1 N.O. Mag Only
R11 1 N.C. Thermal-Mag + 1 N.C. Mag Only
M11 1 N.O. Mag Only + 1 N.C. Mag Only
  

Line and Coil Voltage Codes

µ Line Voltage Codes

The Cat. No. as listed is incomplete. Select a line voltage code from the table below to complete the Cat. No.
Example: 208V 60 Hz: Cat. No. 103H-AFµÄ2-CA16X becomes Cat. No. 103H-AFHÄ2-CA16X.


Line Voltages [V] 208 230 240 380 400 415 480 600
60 Hz H A B C
50 Hz F N KN G
  

Ä Coil Voltage Codes

The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No.
Example: 120V 60 Hz: Cat. No. 103H-AFHÄ-CA16X becomes Cat. No. 103H-AFHD2-CA16X.


Standard Coil
Voltages [V]
24 110 120 208 220…230 240…260 277 380…400 415 480 600
AC, 50 Hz K D P F N B
AC, 60 Hz J D H A T B C
AC, 50/60 Hz KJ KD
  

Standard Coil
Voltages [V]
24
DC Standard ZJ
With integrated diode KJ
  

Wiring Diagram

Cat. No. 103H-AFBD2-DB40X-1-4R-6P

Click to enlarge - 103H_107H_140M-256-1


Click to enlarge - 103H_107H_140M-256-2


Cat. No. 107H-AFBD3-CA16X-1M-4RW-6P

Click to enlarge - 103H_107H_140M-257-1


Click to enlarge - 103H_107H_140M-257-2

Enclosure Dimensions

Dimensions in mm. Dimensions are not intended to be used for manufacturing purposes.

Enclosure Style A

Click to enlarge - 103H_107H_140M-258-1


Click to enlarge - 103H_107H_140M-258-2


Enclosure Style B

Click to enlarge - 103H_107H_140M-258-3


Click to enlarge - 103H_107H_140M-258-4


Enclosure Style C

Click to enlarge - 103H_107H_140M-258-5


Click to enlarge - 103H_107H_140M-258-6