Catalogs > Industrial Controls Catalog > Motor Control, IEC > Overload Relays > Bulletin 193-EC E3 and E3 Plus Solid-State Overload Relays
Bulletin 193-EC E3 and E3 Plus Solid-State Overload Relays
| Introduction |  |
Standards Compliance and Certifications | |
Product Overview | |
Catalog Number Explanation | |
| Product Selection | |
Accessories | |
Specifications | |
Approximate Dimensions | |
Main Circuits
| Cat. No. 193-EC_B, 193-EC_D, 193-EC_Z, 592-EC_T, 592-EC_C |
Cat. No. 193-EC_E, 592-EC_D | Cat. No. 193-EC_F | Cat. No. 193-EC_G | Cat. No. 193-EC_H | |
| Rated Insulation Voltage (Ui) | 690V AC | 1000V AC | |||
| Rated Impulse Strength (Uimp) | 6 kV AC | 6 kV AC | |||
| Rated Operating Voltage (Ue) IEC/UL | 690V AC/600V AC | 1000V AC/600V AC | |||
| Rated Frequency | 20…250 Hz | 50/60 Hz | |||
| Terminal Cross-Sections |
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— |
— | — |
| Terminal Type Terminal Screws |
.M5 | M8 | |||
| Flexible-Stranded with Ferrule Single Conductor Torque |
2.5…16 mm2 2.5 N•m |
4…35 mm2 4 N•m |
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| Flexible-Stranded with Ferrule Multiple Conductor Torque |
6…10 mm2 3.4 N•m |
4…25 mm2 4 N•m |
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| Coarse-Stranded/Solid Single Conductor Torque |
2.5…25 mm2 2.5 N•m |
4…50 mm2 4 N•m |
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| Coarse-Stranded/Solid Multiple Conductor Torque |
6…16 mm2 3.4 N•m |
4…35 mm2 4 N•m |
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| Stranded/Solid– Single Conductor Torque |
#14…6 AWG 22 lb•in |
#12…1 AWG 35 lb•in |
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| Stranded/Solid Multiple Conductor Torque |
#10…6 AWG 30 lb•in |
#6…2 AWG 35 lb•in |
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| Pozidriv Screwdriver Size | 2 | — | |||
| Slotted Screwdriver (mm) | 1 x 6 | — | |||
| Hexagon Socket Size SW (mm) | — | 4 | |||
3-Pole Terminal Blocks
| Cat. No. 100-DTB180 | Cat. No. 100-DTB420 |
| (A) 6…1/0 AWG, 16…50 mm2 B) 6 AWG…250 MCM, 16…120 mm2 90…110 lb•in., 10…12 N•m |
(2) 4 AWG…600 MCM, 25…240 mm2 180…220 lb•in., 20…25 N•m |
Terminal Lug Kits
| Cat. No. 100-DL110 | Cat. No. 100-DL180 | Cat. No. 100-DL420 | Cat. No. 100-DL630 | Cat. No. 100-DL860 |
| Lug: 6…2/0 AWG, 16…70 mm2 90…110 lb•in., 10…12 N•m Terminal: 13/32 in, 10 mm 150 lb•in., 17 N•m |
Lug: 6 AWG…250 MCM, 16…120 mm2 90…110 lb•in., 10…12 N•m Terminal: 1/2 in, 13 mm 275 lb•in., 16 N•m |
Lug: 2 AWG…350 MCM, 375 lb•in., 42 N•m Terminal: 11/16 in, 17 mm 140 lb•in., 16 N•m |
Lug: 2/0 AWG…500 MCM, 70…240 mm2 400 lb•in., 45 N•m Terminal: 3/4 in, 19 mm 600 lb•in., 68 N•m |
Lug: 2/0 AWG…500 MCM, 70…240 mm2 400 lb•in., 45 N•m Terminal: 3/4 in, 19 mm 600 lb•in., 68 N•m |
Maximum Heat Dissipation (Watts)
| Cat. No. 193-EC_B, 193-EC_D |
Cat. No. 193-EC_E | Cat. No. 193-EC_F | Cat. No. 193-EC_G | Cat. No. 193-EC_H | |
| E3 | 3.83 | 4.43 | 10.67 | 22.52 | 35.36 |
| E3 Plus | 4.53 | 5.13 | 11.37 | 23.22 | 36.06 |
Control Circuits
| Power Supply Ratings | |
| Rated Supply Voltage (Us) | 24V DC (supply via DeviceNet connection) |
| Operating Range | 11…25V DC |
| Power Consumption | |
| E3 | 3.2 W |
| E3 Plus | 3.9 W |
| Output Relay Ratings | |
| Type of Contacts | Form A SPDT–NO |
| Rated Insulation Voltage (Ui) | 300V AC |
| Rated Operating Voltage (Ue) | 250V AC |
| Rated Operating Current (Ie) | 5 A |
| Minimum Operating Current | 10 mA @ 5V DC |
| Switching Capacity | B300 AC-15 |
| Inductive Load Rating (p.f. = 0.4) (L/R = 7 ms) |
2 A, 250V AC/2 A, 30V DC |
| Input Ratings | |
| Supply Voltage | 24V DC ± 10% (provided by E3) |
| Input Type | Current Sinking |
| Thermistor/PTC Input Ratings | |
| Type of Control Unit | Mark A |
| Max. No. of Sensors in Series | 6 |
| Max. Cold Resistance of PTC Sensor Chain | 1500 W |
| Trip Resistance | 3400 W ± 150 W |
| Reset Resistance | 1600 W ± 100 W |
| Short-Circuit Trip Resistance | 25 W ± 10 W |
UL Short-Circuit Ratings
| Cat. No. | Maximum Available Fault Current [A] |
Maximum Voltage [V] |
| 193-EC_B, 592-EC_T | 5 000 | 600 |
| 193-EC_D, 592-EC_C | 5 000 | 600 |
| 193-EC_E, 592-EC_D | 10 000 | 600 |
| 193-EC_F | 10 000 | 600 |
| 193-EC_G | 18 000 | 600 |
| 193-EC_H | 42 000 | 600 |
| 193-EC_Z | 5 000 | 600 |
IEC Short-Circuit Ratings
| Cat. No. | Maximum Available High Fault Current [A] |
Maximum Voltage [V] |
| 193-EC_B, 592-EC_T | 100,000 | 690 |
| 193-EC_D, 592-EC_C | 100,000 | 690 |
| 193-EC_E, 592-EC_D | 100,000 | 690 |
| 193-EC_F | 100,000 | 1000 |
| 193-EC_G | 100,000 | 1000 |
| 193-EC_H | 100,000 | 1000 |
| 193-EC_Z | 100,000 | 690 |
Control Circuits, Continued
| Thermistor/PTC Input Ratings, Continued | |
| Max. Voltage @ PTC Terminals (RPTC = 4 kW) |
7.5V DC |
| Max. Voltage @ PTC Terminals (RPTC = open) |
30V DC |
| Response Time | 500 ms |
| Sensor Characteristic |
|
| Per IEC 34-11-2 | |
| Control and DeviceNet Terminal Cross-Sections | |
| Terminal Screws | M3 |
| Flexible-Stranded with Ferrule – Single Conductor Torque | 0.25…2.5 mm2 0.55 N•m |
| Flexible-Stranded with Ferrule – Multiple Conductor Torque | 0.5…0.75 mm2 0.55 N•m |
| Coarse-Stranded/Solid– Single Conductor Torque |
0.2…4.0 mm2 0.55 N•m |
| Coarse-Stranded/Solid– Multiple Conductor Torque |
0.2…1.5 mm2 0.55 N•m |
| Stranded/Solid– Single Conductor Torque |
24…12 AWG 5 lb-in |
| Stranded/Solid– Multiple Conductor Torque |
24…16 AWG 5 lb-in |
| Slotted Screwdriver (mm) | 0.6 x 3.5 |
Electromagnetic Compatibility Ratings
| Electrostatic Discharge Immunity Test Level |
8kV Air Discharge, 6kV Contact Discharge |
| Performance Criteria | A T |
| RF Immunity Test Level | 10V/m |
| Performance Criteria | A T |
| Electrical Fast Transient/Burst Immunity Test Level |
4kV (Power), 2kV (Control & Comm) |
| Performance Criteria | A T |
| Surge Immunity Test Level | 2kV (L-E), 1kV (L-L) |
| Performance Criteria | A T |
| Radiated Emissions | Class A |
| Conducted Emissions | Class A |
| T Performance Criteria A requires the device under test (DUT) to experience no degradation or loss of performance. | |
Environmental Ratings
| Ambient Temperature Storage Operating |
-40…+85 °C (-40…+185 °F) -20…+55 °C (-4…+131 °F) |
| Humidity Operating Damp Heat – Steady- State (per IEC 68-2-3) Damp Heat – Cyclic (per IEC 68-2-30) |
5…95% Non-condensing 92% r.h., 40 °C(104 °F), 56 days 93% r.h., 25 °C/40 °C(77 °F/104 °F), 21 cycles |
| Vibration (per IEC 68-2-6) | 3 G |
| Shock (per IEC 68-2-27) | 30 G |
| Pollution Environment | Degree 2 |
| Degree of Protection 193-ECxxx 592-ECxxx |
1P1X 1P0 |
Current Reporting Accuracy
| Phase Currents: 100% min. FLA Setting Value … 720% max. FLA Setting Value 50%…100% min FLA Setting Value |
+/- 5% +/- 10% |
| Ground Current (0.5…9.0 A) | +/- 10% |
External Current Transformers
(for use with Cat. Nos. 193-EC1ZZ1, 193-EC3ZZ, and 193‑EC4ZZ)
The user shall provide one current transformer (CT) for each motor phase,and shall connect the CT’s secondary leads to the appropriate E3 overload relay power terminals, as shown in current transformer’s wiring diagrams. The CT shall have the appropriate ratio (refer to the product nameplate or product description). Additionally, the CT shall be selected to be capable of providing the required VA to the secondary load, which includes the E3 overload relay burden of 0.1 VA at the rated secondary current and the wiring burden. Finally, the CT shall be rated for protective relaying to accomodate the high inrush currents associated with motor startup, and shall have an accuracy of <±2% over its normal operating range. Typical CT ratings include (Instrument Transformers, Inc. — Model #23 or equivalent):
| ANSI (USA) | Class C5B0.1 |
| CSA (Canada) | Class 10L5 |
| IEC (Europe) | 5 VA Class 5P10 |
General
| Cat. No. 193-EC_B, 193-EC_D, 193-EC_Z | Cat. No. 193-EC_E | Cat. No. 193-EC_F | Cat. No. 193-EC_G | Cat. No. 193-EC_H | |
| Approximate Weights |
0.80 kg (1.77 lb) |
1.23 kg (2.71 lb) |
2.95 kg (6.5 lb.) |
4.43 kg (9.75 lb.) |
8.63 kg (19.0 lb.) |
| Standards | CSA C22.2 No.14, DIN VDE 0660, EN 60 947, UL 508, UL 1053 | ||||
| Certifications | CE, C-tick, cUL, ATEX (pending), CCC (pending) | ||||
Protection and Warning Summary
| Protective Function |
Trip Enable | Warning Enable |
Trip Level Settings | Trip Delay Settings | Warning Level Settings | Inhibit Time SettingsT |
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| Factory Default |
Factory Default |
Range | Default | Range (s) |
Default (s) |
Range | Default | Range (s) |
Default (s) |
|
| Thermal Overload | Enabled | Disabled | 0.4…5000 A | — | Trip Class 5…30 |
Trip Class 10 |
0…100 %TCU |
85% | — | — |
| Phase Loss | Enabled | — | ‡ | ‡ | 0.1…25.0 | 1.0 | — | — | 0…250 | 0 |
| Ground (Earth) Fault |
Disabled | Disabled | 1.0…5.0 A | 2.5 A | 0.1…25.0 | 0.5 | 1.0…5.0 A | 2.0 A | 0…250 | 10 |
| Stall (High Overload During Start) |
Disabled | — | 100…600 % FLA § |
600 % FLA § |
0…250 § | 10§ | — | — | — | — |
| Jam (High Overload During Run) |
Disabled | Disabled | 50…600 % FLA |
250 % FLA | 0.1…25.0 | 5.0 | 50…600 % FLA |
150 % FLA | 0…250 | 10 |
| Underload | Disabled | Disabled | 10…100 % FLA |
50 % FLA | 0.1…25.0 | 5.0 | 10…100 % FLA |
70 % FLA | 0…250 | 10 |
| PTC | Disabled | Disabled | — | — | — | — | — | — | — | — |
| Current Imbalance (Asymmetry) |
Disabled | Disabled | 10…100% | 35% | 0.1…25.0 | 5.0 | 10…100% | 20% | 0…250 | 10 |
| Comm Fault | Enabled | Disabled | — | — | — | — | — | — | — | — |
| Comm Idle | Disabled | Disabled | — | — | — | — | — | — | — | — |
| § Inhibit Time settings are used for both trip and warning functions. | ||||||||||
| ‡ Phase loss trip level is set at a current imbalance greater than or equal to 100% and is not user adjustable. | ||||||||||
| T Stall Protection is only applicable to the motor starting sequence. | ||||||||||
Programming and Control Terminal
| Display | |
| Display type | 128x64 LCD with yellow-green backlighting |
| Viewing area | 57 x 30 mm (2.24 x 1.18 in.) |
| Keypad | |
| Keypad type | Tactile embossed, domed keys, sealed membrane |
| Operation force | 453 g (16 oz.) |
| Operational life | 1 million operations |
| Communications | |
| Communication protocol | DeviceNet™ (125, 250, 500 Kbaud selectable) |
| Electrical | |
| Input voltage range | 11…25V DC |
| Input power, typical | 1.7 W |
| Input current | 70 mA @ 24V DC |
| Environmental | |
| Operating temperature | 0…50 °C (32…122 °F) |
| Storage temperature | -40…+85 °C (-40…+185 °F) |
| Humidity | 5…95%, non-condensing |
| Operating shock | 30 g |
| Non-operating shock | 50 g |
| Operating vibration | 2.5 g @ 5 Hz…2 kHz |
| Non-operating vibration | 5 g @ 5 Hz…2 kHz |
| Dimensions | |
| Height | 116 mm (4.57in.) |
| Width | 70 mm (2.76 in.) |
| Depth | 15.5 mm (0.67 in.) |
| Weight | 85 g (3 oz.) |
| Certifications | |
| cULus | UL 508, C22.2, No. 14 |
| CE | EN61000-6-2:2005 EN61000-6-4:2001 |
| RoHS | This product meets the material restrictions of the European Union RoHS Directive |
AC Input Interface Module
| Electrical | |
| Number of inputs | 4 |
| Voltage category | 110/120V AC |
| Operating voltage range | 79…132V AC |
| Frequency range | 47…63 Hz |
| Off-state voltage (max.) | 20V AC |
| On-state voltage (min.) | 79V AC |
| On-state current | 2.0 mA @ 79V AC (min.), 10.0 mA @ 132V A (max.) |
| Inrush current (max.) | 150 mA |
| Off-state current (max.) | 1.0 mA |
| Heat dissipation (max.) | 0.10 W/input |
| IEC input compatibility | Type 1 |
| Environmental | |
| Operating temperature | -20…+55 °C (-4…+131 °F) |
| Storage temperature | -40…+85 °C (-40…+185 °F) |
| Humidity | 5…95%, non-condensing |
| Vibration (IEC 68-2-6) | 3 G |
| Shock (IEC 68-2-27) | 30 G |
| Environmental | |
| Maximum altitude | 2,000 m |
| Pollution environment | Pollution degree 2 |
| Terminal marking | EN50012 |
| Degree of protection | IP2LX |
| Electromagnetic Compatibility | |
| ESD Immunity (IEC 10000-4-2) | 6 kV contact, 8 kV air |
| Radiated Immunity (IEC 10000-4-3) | 10V/m |
| Fast transient burst (IEC 10000-4-4) | 4 kV (Power), 2 kV (Control) |
| Surge immunity (IEC 10000-4-5) | 2 kV common mode, 1 kV differential mode |
| Radiated and conducted emissions | Class A |
| Physical | |
| Weight | 60 g (2.1 oz.) |
| Certifications | UR, cUR, CE |
Trip Curves
E3 & E3 Plus Overload Relay
Trip Class 5
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E3 & E3 Plus Overload Relay
Trip Class 10
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E3 & E3 Plus Overload Relay
Trip Class 20
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E3 & E3 Plus Overload Relay
Trip Class 30
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Typical Wiring Schematics – NEMA
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Typical Wiring Schematics – IEC
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Typical Wiring Schematics – IEC
Reversing Starter Application
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