Bulletin 194E, 125…315 A

Click to enlarge - 194E-4_22-2


Bulletin 194E IEC Load Switches


Bulletin 194E load switches are designed for use as local motor isolation and for disconnect switch applications. They are available in 3- and 4-pole versions with add-on grounding and neutral terminals and auxiliary contacts.

Bulletin 194E switches are offered in two mounting styles, Front/Door and Base/DIN configurations, for a variety of installations. Switch body styles for Bulletin 194E base-mounted switches include standard interlock shaft; Bulletin 194E front-mounted switches include standard shaft.


Standards Compliance and Certifications

Standards Compliance

IEC 207
IEC 60947-1
IEC 60947-3 Low-voltage switchgear and control gear part 3
UL 508
CSA C22.2, No. 14


Certifications

cULus Listed (Box Lug Version) (UL File No. E14841, Guide NLRV, NLRV7)
UR Recognized (Bolt-on Version) (UL File No. E 14841 NLRV2, NLRV8)
CE


Overview

Bulletin 194E Switches — 125…315 A

OFF-ON Switch — with Box Lugs (UL Listed) OFF-ON Switch — with Bolt-on Wiring (UR Recognized))
Click to enlarge - 194E-4_22-2 Click to enlarge - 194E-4_22-3 Click to enlarge - 194E-4_22-4 Click to enlarge - 194E-4_22-5
3-pole Base Mounted 3-pole Front Mounted 3-pole Base Mounted 3-pole Front Mounted
Click to enlarge - 194E-4_22-6 Click to enlarge - 194E-4_22-7 Click to enlarge - 194E-4_22-8 Click to enlarge - 194E-4_22-9
4-pole Base Mounted 4-pole Front Mounted 4-pole Base Mounted 4-pole Front Mounted
  

Cat. No. Explanation

194E A 125 1753
     a b    c

⋆ 20 cm shaft included with switch

a    b    c
Installation Type Load Size Function/Circuit Diagram Ref. #
Code Description Code Description Code Function Description
A Base mounting w/box lugs — UL Listed⋆  125 125 A 1753 OFF-ON 3-pole, 2-position (90 degrees)
B Base mounting w/bolt-on wiring — UR Recognized⋆  160 160 A 1754 OFF-ON 4-pole, 2-position (90 degrees)
E Front mounting w/box lugs — UL Listed 250 250 A  
F Front mounting w/bolt-on wiring — UR Recognized 315 315 A
⋆ 20 cm shaft included with switch.  

Product Selection

Frequently Ordered 194E Switches

(see Cat. No. Explanation for additional load sizes in 3- and 4-pole configurations)

Description No. of Poles Rated
Current
AC23 Rated kw
690V AC 50 Hz
Hp @ 480V AC
60 Hz 3 Æ
Cat. No.
Base-mounting switch w/ box lugs — 125 A 3 125 45 60 ⋆  194E-A125-1753
Base-mounting switch w/ box lugs — 160 A 160 55 60 ⋆  194E-A160-1753
Base-mounting switch w/ box lugs — 250 A 250 90 75 ⋆  194E-A250-1753
Base-mounting switch w/ box lugs — 315 A 4 315 110 100 ⋆  194E-A315-1754
Base-mounting switch w/ bolt-on wiring — 250 A 3 250 45 75 ⋆  194E-B250-1753
Base-mounting switch w/ bolt-on wiring — 315 A 315 45 100 ⋆  194E-B315-1753
Front-mounting switch w/ box lugs — 160 A 160 37 60 194E-E160-1753
Front-mounting switch w/ bolt-on wiring — 160 A 4 160 37 60 194E-F160-1754
Front-mounting switch w/ bolt-on wiring — 250 A 250 45 75 194E-F250-1754
Front-mounting switch w/ bolt-on wiring — 315 A 315 45 100 194E-F315-1754
  
⋆ 20 cm shaft included with switch.

Accessories

Handles 194E - 125...315 A

Handles with Screw Fixing
(Includes Legend Plate and
Control Knob)
Degree of Protection Color Legend Plate Size For Use With Legend Marking Cat. No.
Click to enlarge - 194E-4_23-1 IP65 (UL Type 3/3R/12) Black/Grey 88 x 88 mm
3-15/32 x 3-15/32 in.
194E-125…315 A Click to enlarge - 194E-4_3-7 194E-HE8A-175
Type A 130 x 130 mm
5-1/8 x 5-1/8 in.
194E-HE13A-175
Click to enlarge - 194E-4_23-2 Red/Yellow 88 x 88 mm
3-15/32 x 3-15/32 in.
194E-HE8I-175
Type I 130 x 130 mm
5-1/8 x 5-1/8 in.
194E-HE13I-175
Click to enlarge - 194E-4_23-3 Black/Grey 90 x 90 mm
3-35/64 x 3-35/64 in.
194E-125…315 A 194E-HE8G-175
Type G 135 x 135 mm
5-5/16 x 5-5/16 in.
194E-HE13G-175
Click to enlarge - 194E-4_23-4 Red/Yellow 90 x 90 mm
3-35/64 x 3-35/64 in.
194E-HE8N-175
Type N 135 x 135 mm
5-5/16 x 5-5/16 in.
194E-HE13N-175
  

Accessories 194E - 125...315 A

Auxiliary Contacts - 2 N.O. / 1 N.C. For Use With Cat. No.
Click to enlarge - 194E-4_23-5 194E-A125-160,194E-B125-160 194E-AB-P21-160
194E-A250-315,194E-B250-315 194E-AB-P21-315
194E-E125-160,194E-F125-160 194E-EF-P21-160
194E-E250-315,194E-F250-315 194E-EF-P21-315
  

Earthing/Grounding Terminal For Use With Cat. No.
Click to enlarge - 194E-4_23-6 194E-A125-160,194E-E125-160 194E-AE160-PE
194E-A250-315,194E-E250-315 194E-AE315-PE
194E-B125-160,194E-F125-160 194E-BF160-PE
194E-B250,194E-F250 194E-BF250-PE
194E-B315,194E-F315 194E-BF315-PE
  

Neutral Terminal For Use With Cat. No.
Click to enlarge - 194E-4_23-7 194E-A125-160,194E-E125-160 194E-AE160-TN
194E-A250-315,194E-E250-315 194E-AE315-TN
194E-B125-160,194E-F125-160 194E-BF160-TN
194E-B250,194E-F250 194E-BF250-TN
194E-B315,194E-F315 194E-BF315-TN
  

Shaft Extension Length For Use With Cat. No.
Click to enlarge - Shaft 40 cm 194E-A or 194E-B 125…315 A Base-Mounted Switches 194E-AB40
  

Terminal Cover For Use With Cat. No.
Click to enlarge - 194E-4_24-1 194E-A125-160
194E-E125-160
2 covers per pole 194E-AE125-C1
194E-A250-315
194E-E250-315
2 covers per pole 194E-AE250-C1
194E-B125-160
194E-F125-160
2 covers per pole 194E-BF125-C1
194E-B250-315
194E-F250-315
2 covers per pole 194E-BF250-C1
  

Legend

Additional Name Plate and Frame

  Color Legend Size For Use With Legend Marking Pkg. Qty. Cat. No.
Click to enlarge - 194E-4_12-7 Black/Grey 18 x 84 mm
(11/16 x 3-5/16 in.)
Size 8
Type G and N Style Handles, Cat. Nos. 194L-HE8G/N
88 mm x 88 mm
90 mm x 90 mm
130 mm x 130 mm
135 mm x 135 mm
legend frames
MAIN SWITCH 5 194L-G3515A
HAUPTSCHALTER 194L-G3515B
INTERR. PRINCIPALE 194L-G3515C
INTERR. PRINCIPAUX 194L-G3515D
INTERR. PRINCIPAL 194L-G3515E
HUVUDBRYTARE 194L-G3515F
WAHLSCHALTER 194L-G3515G
Black/Grey EMERGENCY OFF 194L-G3515H
  

Specifications

IEC Performance Data for 194E

  194E-125 194E-160 194E-250 194-315
Rated insulation voltage Ui: ⋆  [V] 1000 1000 1000 1000
Rated impulse withstand voltage Uimp [kV] 8 8 8 8
Test voltage 1 min [kV] 3.5 3.5 3.5 3.5
Rated voltage Ue ⋆ ‡  [V] 1000 1000 1000 1000
Rated frequency [Hz] 50/60 50/60 50/60 50/60
Rated thermal current Ith open [A] 125 160 250 315
Rated thermal current Ithe enclosed [A] 125 160 250 315
Rated current Ie
AC-1 / Non-inductive or slightly induc. load [A] 125 160 250 315
AC-21A Switching of resistive loads with slight
overload
Rated power Pe
AC-23A Occasional switching of motor and other
highly inductive loads
230V [kW] 30 30 37 55
400V [kW] 45 55 90 110
690V [kW] 37 37 45 45
AC-3 Squirrel-cage motors: starting and
stopping of running motors
230V [kW] 22 30 37 45
400V [kW] 37 45 55 75
690V [kW] 30 37 45 45
Conditional rated short-circuit current 400/415V [kA] 30 30 30 30
Max. fuse rating of circuit (type gG) [A] 125 160 250 315
Rated short-time current Icw 1S [A] 2500 3000 4600 5800
Rated breaking capacity 230V [A] 800 900 1600 1800
AC-23A (cos f 0.45) 400V [A] 750 850 1380 1650
690V [A] 340 340 400 400
  
⋆ Valid for line with grounded common neutral termination, overvoltage category III, pollution degree 3. For other values, contact your local Rockwell Automation sales office or Allen‑Bradley distributor.
‡ Not suitable for load-switching applications (AC-20 A) above 690V.

IEC Performance Data for 194E, Continued

DC Switching Capacity
  194E-125 194E-160 194E-250 194E-315
Rated current Ie          
Rated voltage [V] No. Poles in series          
DC-21A 60 3 [A] 125 160 250 315
For resistive loads T£1 ms 110 3 [A] 110 140 220 280
  220 3 [A] 45 55 85 110
Rated voltage [V] No. Poles in series          
110 4 [A] 125 160 250 315
220 4 [A] 80 100 150 200
440 4 [A] 16 20 32 40
Rated power Pe          
Rated voltage [V] No. Poles in series          
DC-22A, DC-3 24 4 [kW] 3 3.8 6 7.5
For Inductive loads T£2.5 ms 48 4 [kW] 6 7.5 12 15
  60 4 [kW] 7.5 9.5 15 19
110 4 [kW] 10 12.5 20 25
220 4 [kW] 4.5 5.5 8 10
Rated Power Pe          
Rated voltage [V] No. Poles in series          
DC-23A, DC-5 24 4 [kW] 3 3.8 6 7.5
For Inductive loads T£15 ms 48 4 [kW] 6 7.5 12 15
  60 4 [kW] 7.5 9.5 15 19
110 4 [kW] 8.8 11 17.5 22
220 4 [kW] 2.5 3.5 5.5 7
  

UL CSA Performance Data for 194E

  194E-125 194E-160 194E-250 194E-315
Rated Insulation Voltage [V] 600 600 600 600
Rated voltage [V] 600 600 600 600
Continuous current [A] 150 200 250 300
Ampere rating for general use [A] 150 200 250 300
Motor rating 60 Hz        
1-phase (2 poles) 120V [FLA] 80 100 135 180
[Hp] 7.5 10 15 20
240V [FLA] 88 110 136 155
[Hp] 20 25 30 35
480V [FLA] 78 88 99 108
[Hp] 35 40 45 50
600V [FLA] 62 70 86 104
[Hp] 35 40 50 60
3-Phase 120V [FLA] 84 108 160 208
[Hp] 15 20 30 40
240V [FLA] 8 104 154 192
[Hp] 30 40 60 75
480V [FLA] 77 77 96 124
[Hp] 60 60 75 100
600V [FLA] 62 62 77 99
[Hp] 60 60 75 100
  

Mechanical Data

  194E-125 194E-160 194E-250 194E-315
Handles IP66 IP66 IP66 IP66
Protection class according to IEC 529
Front side Front unit IP66 IP66 IP66 IP66
Box lugs⋆  IP20 IP20 IP20 IP20
Bolt-on straight version⋆  IP20 IP20 IP20 IP20
  bent version
Mechanical life [Million operations] 0.1 0.1 0.075 0.075
Box lugs — max. wire gauges
Terminal sizes according to IEC 947-1 Gauge No.   B11 B11 B14 B14
Fine strands, 1 conductor Max. [mm2] 70 70 150 150
  Min. [mm2] 16 16 25 25
Rigid wire, 1 conductor Max. [mm2] 95 95 185 185
  Min. [mm2] 10 10 16 16
Wire gauges according to UL/CSA Max. [AWG] 3/0 3/0
  [MCM] 350 350
  Min. [AWG] 8 8 4 4
Tightening torque [N•m]/[lb•in] 14/130 14/130 16/142 16/142
  
⋆ When provided with terminal covers.

Certifications

Catalog No. or Designation UL-Listed (marked
with UL)
UR-Recognized
(marked with UR)
UL-Listed for Canada
(marked with cUL)
UR-Recognized for Canada
(marked with cUR)
CE
194E-A125 194E-E125 A A A
194E-A160 194E-E160 A A A
194E-A250 194E-E250 A A A
194E-A315 194E-E315 A A A
194E-B125 194E-F125 A A A
194E-B160 194E-F160 A A A
194E-B250 194E-F250 A A A
194E-B315 194E-F315 A A A
Aux. switch blocks Z Z Z Z Z
Ground terminal Z Z Z Z Z
Neutral terminal Z Z Z Z Z
  
A = Certified
Z = Accessories are covered by the approval for the switch

Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Front-Installation Box Lugs, 3- and 4-Pole

Click to enlarge - 194E-4_27-1


Switch Body 194E-E

[A] A B C D E F G H I⋆ 
125 91
(3-19/32)
112
(4-13/32)
36
(1-13/32)
38
(1-1/2)
95
(3-23/64)
88
(3-7/16)
68
(2-11/16)
108
(4-1/4)
M5
160 91
(3-19/32)
112
(4-13/32)
36
(1-13/32)
38
(1-1/2)
95
(3-23/64)
88
(3-7/16)
68
(2-11/16)
108
(4-1/4)
M5
250 103
(4-3/64)
145
(5-23/32)
44
(1-23/32)
52.5
(2-1/16)
185
(7-9/32)
88
(3-7/16)
68
(2-11/16)
120
(4-11/16)
M5
315 103
(4-3/64)
145
(5-23/32)
44
(1-23/32)
52.5
(2-1/16)
185
(7-9/32)
88
(3-7/16)
68
(2-11/16)
120
(4-11/16)
M5
  
⋆ M5 x 0.8 bolts supplied with switch. Threaded hole.

Front-Installation Bolt-on Terminals, 3- and 4-Pole

Click to enlarge - 194E-4_27-2


Switch Body 194E-F

[A] A B C D E F G H I L M N O⋆  P‡ 
125 91
(3-19/32)
112
(4-3/32)
38
(1-1/2)
65.5
(2-9/16)
3
(1/8)
2
(3/32)
36
(1-13/32)
88
(3-7/16)
68
(2-11/16)
10
(13/32)
90
(3-17/32)
64
(2-17/32)
M5 M10
160 91
(3-19/32)
112
(4-3/32)
38
(1-1/2)
65.5
(2-9/16)
3
(1/8)
2
(3/32)
36
(1-13/32)
88
(3-7/16)
68
(2-11/16)
10
(13/32)
90
(3-17/32)
64
(2-17/32)
M5 M10
250 103
(4-3/64)
145
(5-23/32)
52.5
(1-22/32)
60.4
(2-3/8)
4
(5/32)
2
(3/32)
44
(1-23/32)
88
(3-7/16)
68
(2-11/16)
13
(1/2)
100
(3-15/16)
70
(2-3/4)
M5 M12
315 103
(4-3/64)
145
(5-23/32)
52.5
(1-22/32)
60.4
(2-3/8)
4
(5/32)
2
(3/32)
52
(2-1/16)
88
(3-7/16)
68
(2-11/16)
13
(1/2)
100
(3-15/16)
70
(2-3/4)
M5 M12
  
⋆ M5 x 0.8 bolts supplied with switch. Threaded hole.
‡ Bolts and nuts supplied with switch. Through-hole.

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Base-Mounting Box Lugs, 3- and 4-Pole

Click to enlarge - 194E-4_28-1


Switch Body 194E-A

[A] A B C D E F G H I L
125 91
(3-19/32)
112
(4-13/32)
38
(1-1/2)
95
(3-23/64)
2
(3/32)
118
(4-5/8)
6.4
(1/4)
108
(4-1/4)
64
(2-17/32)
36
(1-13/32)
160 91
(3-19/32)
112
(4-13/32)
38
(1-1/2)
95
(3-23/64)
2
(3/32)
118
(4-5/8)
6.4
(1/4)
108
(4-1/4)
64
(2-17/32)
36
(1-13/32)
250 98
(3-27/32)
145
(5-23/32)
52.5
(1-23/32)
185
(7-9/32)
2
(3/32)
140
(5-1/2)
6.4
(1/4)
126
(4-15/16)
70
(2-3/4)
44
(2-1/16)
315 98
(3-27/32)
145
(5-23/32)
52.5
(1-23/32)
185
(7-9/32)
2
(3/32)
140
(5-1/2)
6.4
(1/4)
126
(4-15/16)
70
(2-3/4)
44
(2-1/16)
  

Base-Mounting Bolt-on Terminals, 3- and 4-Pole

Click to enlarge - 194E-4_28-2


Switch Body 194E-B

[A] A B C D E F G H I L M N O P Q
125 91
(3-19/32)
112
(4-3/32)
38
(1-1/2)
36.5
(1-7/16)
3
(1/8)
2
(3/32)
76
(3)
36
(1-13/32)
20
(3/4)
90
(3-17/32)
64
(2-17/32)
10
(13/32)
M10
(3/8)
36
(1-13/32)
6.4
(1/4)
160 91
(3-19/32)
112
(4-3/32)
38
(1-1/2)
36.5
(1-7/16)
3
(1/8)
2
(3/32)
76
(3)
36
(1-13/32)
20
(3/4)
90
(3-17/32)
64
(2-17/32)
10
(13/32)
M10
(3/8)
36
(1-13/32)
6.4
(1/4)
250 98
(3-27/64)
145
(5-23/32)
52.5
(1-22/32)
38.6
(1-1/2)
4
(5/32)
2
(3/32)
80
(3-1/8)
44
(1-23/32)
26
(1-1/64)
100
(3-15/16)
70
(2-3/4)
13
(1/2)
M12
(15/32)
44
(1-23/32)
6.4
(1/4)
315 98
(3-27/64)
145
(5-23/32)
52.5
(1-22/32)
38.6
(1-1/2)
4
(5/32)
2
(3/32)
80
(3-1/8)
44
(1-23/32)
26
(1-1/64)
100
(3-15/16)
70
(2-3/4)
13
(1/2)
M12
(15/32)
52
(2-1/16)
6.4
(1/4)
  

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Box Ground and Neutral Terminal

Click to enlarge - 194E-4_29-1


Click to enlarge - 194E-4_29-2


Switch Body 194E-F

[A] A B C D E F
125 37.8
(1-1/2)
64
(2-17/32)
108
(4-1/4)
37.8
(1-1/2)
64
(2-17/32)
108
(4-1/4)
160 37.8
(1-1/2)
64
(2-17/32)
108
(4-1/4)
37.8
(1-1/2)
64
(2-17/32)
108
(4-1/4)
250 52.3
(2-1/16)
71.1
(2-25/32)
126
(4-15/16)
52.3
(2-1/16)
80.6
(3-1/8)
126
(4-15/16)
315 52.3
(2-1/16)
71.1
(2-25/32)
126
(4-15/16)
52.3
(2-1/16)
80.6
(3-1/8)
126
(4-15/16)
  

Bolt Ground and Neutral Terminal

Click to enlarge - 194E-4_29-3


Click to enlarge - 194E-4_29-4


Switch Body 194E-F

[A] A B C D E F G H I L M N
125 37.8
(1-1/2)
64
(2-17/32)
10
(13/32)
M10
(13/32)
90
(3-17/32)
3
(1/8)
37.8
(1-1/2)
64
(2-17/32)
10
(13/32)
M10
(13/32)
90
(3-17/32)
3
(1/8)
160 37.8
(1-1/2)
64
(2-17/32)
10
(13/32)
M10
(13/32)
90
(3-17/32)
3
(1/8)
37.8
(1-1/2)
64
(2-17/32)
10
(13/32)
M10
(13/32)
90
(3-17/32)
3
(1/8)
250 52.3
(2-1/16)
68
(2-21/32)
13
(1/2)
M12
(15/32)
100
(3-15/16)
4
(5/32)
52.3
(2-1/16)
68
(2-21/32)
13
(1/2)
M12
(15/32)
100
(3-15/16)
4
(5/32)
315 52.3
(2-1/16)
68
(2-21/32)
13
(1/2)
M12
(15/32)
100
(3-15/16)
4
(5/32)
52.3
(2-1/16)
68
(2-21/32)
13
(1/2)
M12
(15/32)
100
(3-15/16)
4
(5/32)
  

Auxiliary Contacts

Click to enlarge - 194E-4_29-5


Click to enlarge - 194E-4_29-6


Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Terminal Cover

Click to enlarge - 194E-4_30-1


Switch Body 194E-F

Click to enlarge - 194E-4_30-2


[A] A B
125 76.2
(3)
95
(3-3/4)
160 76.2
(3)
95
(3-3/4)
250 88
(3-15/32)
109.5
(4-5/16)
315 88
(3-15/32)
109.5
(4-5/16)
  

Door Clutches

Click to enlarge - 194E-4_30-3


⋆ Use Cat. No. 194E-AB40 shaft extension accessory to extend beyond the standard shaft length.


Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Handles (Type 194E-HE-8A-8I-8G-8N)

Click to enlarge - 194E-4_31-1


Handles (Type 194E-HE-13A-13I-13G-13N)

Click to enlarge - 194E-4_31-2


Additional Name Plate

Frame and legend snaps on to handle bezel. Fits size 8 and 13 handles.

Click to enlarge - 194E-4_31-3