Catalogs > Industrial Controls Catalog > Motor Control, Solid-State > Distributed Starters (Networked) > Bulletin 284 ArmorStart Distributed Motor Controller
Bulletin 284 ArmorStart Distributed Motor Controller
| Introduction |  |
Standards Compliance and Certifications | |
Description | |
Factory-Installed Options | |
Catalog Number Explanation | |
Product Selection | |
| Catalog Number Explanation | |
Product Selection | |
Options — Factory Installed | |
Accessories | |
Specifications | |
Approximate Dimensions | |
Connections
Bulletin 284E ArmorStart with EtherNet/IP Communications
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Bulletin 284D ArmorStart with DeviceNet Communications
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Bulletin 284A ArmorStart for the ArmorPoint Bus Backplane
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⋆ Only available with SVC.
ArmorStart Receptacle Pin Outs
Receptacle Connections for 0…10V Analog Input (M22)
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Pin 1: 10V DC Pin 2: 0…10V input Pin 3: Analog common Pin 4: Analog output Pin 5: NC (no connection) |
Receptacle Connections for ArmorPoint Interface (OUT)
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Pin 1: CAN high Pin 2: Common Pin 3: +5V Pin 4: CAN low Pin 5: Enable out Pin 7: Common Pin 8: NC (no connection) |
Receptacle Connections for ArmorPoint Interface (IN)
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Pin 1: CAN high Pin 2: Common Pin 3: +5V Pin 4: CAN low Pin 5: Enable out Pin 7: Common Pin 8: PE |
Receptacle Connections for DeviceNet Connector
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Pin 1: Drain (no connection) Pin 2: +VDNET Pin 3: -VDNET Pin 4: CAN_H Pin 5: CAN_L |
Receptacle Connections for EtherNet/IP (M12)
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Pin 1: Tx+ Pin 2: Rx+ Pin 3: Tx- Pin 4: Rx- |
Receptacle Connections for Input (M12)
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Pin 1: +24V (A3 or DNET) Pin 2: Input 0 Pin 3: Common Pin 4: Input 1 Pin 5: NC (no connection) |
Receptacle Connections for Output, EtherNet/IP Version (M12)
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Pin 1: NC (no connection) Pin 2: NC (no connection) Pin 3: Common Pin 4: Output +24V DC (A1) Pin 5: NC (no connection) |
Receptacle Connections for Output, DeviceNet or ArmorPoint Version (M12)
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Pin 1: PE Pin 2: Return Pin 3: Relay out |
Receptacle Connections for Dynamic Brake (M22)
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Pin 1: GND (green/yellow) Pin 2: BR+ (black) Pin 3: BR- (white) |
Receptacle Connections for Incoming Control Power (M22)
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Pin 1: Unswitched (A3)(red) Pin 2: Common (A2)(black) Pin 3: PE (green) Pin 4: Not used (blank) Pin 5: Switched (A1)(blue) Pin 6: Not used (white) |
Receptacle Connections for Source or Control Brake (M25)
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Pin 1: L1 (black) Pin 2: GND (green/yellow) Pin 3: L2 (white) |
Receptacle Connections for Motor Connector (M22)
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Pin 1: T1 (black) Pin 2: T2 (white) Pin 3: T3 (red) Pin 4: Ground (green/yellow) |
Receptacle Connections for Incoming 3-phase Power -
10 A Short Circuit Protection (M22)
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Pin 1: L1 (black) Pin 2: L2 (white) Pin 3: L3 (red) Pin 4: Ground (green/yellow) |
Receptacle Connections for Incoming 3-phase Power -
25 A Short Circuit Protection (M35)
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Pin 1: L1 (black) Pin 2: Ground (green/yellow) Pin 3: L3 (red) Pin 4: L2 (white) |
| Electrical Ratings | UL/NEMA | IEC | |||||
| Power Circuit | Rated Operation Voltage | 200…575V | 200…500V | ||||
| Rate Insulation Voltage | 600V | 600V | |||||
| Rated Impulsed Voltage | 6 kV | 6 kV | |||||
| Dielectric Withstand | 2200V AC | 2500V AC | |||||
| Operating Frequency | 50/60 Hz | 50/60 Hz | |||||
| Utilization Category | N/A | AC-3 | |||||
| Protection Against Shock | N/A | IP2X | |||||
| Rated Maximum Operating Current | 2.5 A | ||||||
| 5.5 A | |||||||
| 16 A | |||||||
| Control Circuit | Rated Operation Voltage | 24V DC (+10%, -15%) A2 (should be grounded at voltage source) | |||||
| 120V AC (+10%, -15%) A2 (should be grounded at voltage source) | |||||||
| 240V AC (+10%, -15%) A2 (should be grounded at voltage source) | |||||||
| Rate Insulation Voltage | 250V | 250V | |||||
| Rated Impulsed Voltage | — | 4 kV | |||||
| Dielectric Withstand | 1500V AC | 2000V AC | |||||
| Overvoltage Category | — | III | |||||
| Operating Frequency | 50/60 Hz | 50/60 Hz | |||||
| Short Circuit Protection | SCPD Performance Type 1 | Current Rating | Voltage | 480Y/277V | 480Y/480V | 600Y/347V | 600V |
| 10 A | Sym. Amps RMS | 65 kA | 65 kA | 30 kA | 30 kA | ||
| 25 A | 30 kA | 30 kA | 30 kA | 30 kA | |||
| SCPD List | Size per NFPA 70 (NEC) or NFPA 79 for Group Motor Applications | ||||||
| UL/NEMA | IEC | ||
| Environmental | Operating Temperature Range | -20…+40 °C (-4…+104 °F) | |
| Storage and Transportation Temperature Range |
–25….+85 °C (–13…+185 °F) | ||
| Altitude | 1000 m | ||
| Humidity | 5…95% (non-condensing) | ||
| Pollution Degree | 3 | ||
| Enclosure Ratings | NEMA 4/12/13 | IP67 | |
| NEMA 4X | IP69K | ||
| Approximate Shipping Weight | 13.6 kg (30 lb) | ||
| Mechanical | Resistance to Shock | ||
| Operational | 15 G | ||
| Non-Operational | 30 G | ||
| Resistance to Vibration | |||
| Operational | 1 G, 0.15 mm (0.006 in.) displacement | ||
| Non-Operational | 2.5 G, 0.38 mm (0.015 in.) displacement | ||
| Wire Size | Primary/Secondary terminal: (16 …10 AWG) |
Primary/Secondary terminal: 1.5…4.0 mm2 |
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| Tightening Torque | Primary terminal: 10.8 lb•in Secondary terminal: 4.5 lb•in |
Primary terminal: (1.2 N•m) Secondary terminal: (0.5 N•m) |
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| Wire Strip Length | 0.35 in. (9 mm) | ||
| Control and Safety Monitor Inputs | |||
| Wire Size | (18…10 AWG) | 1.0…4.0 mm2 | |
| Tightening Torque | 6.2 lb•in | 0.7 N•m | |
| Wire Strip Length | 0.35 in. (9 mm) | ||
| Disconnect Lock Out | Maximum of 5/16 in. (8 mm) lock shackle or hasp. The hasp should not exceed 5/16 in. (8 mm) when closed, or damage will occur to disconnect guard. | ||
| EMC Emission Levels | Conducted Radio Frequency Emissions | 10V rms Communication cables 10V rms (PE) 150 kHz…80 MHz |
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| Radiated Emissions | Class A | ||
| EMC Immunity Levels | Electrostatic Discharge | 4 kV contact and 8 kV Air | |
| Radio Frequency Electromagnetic Field | 10V/m, 80 KHz…1 GHz 3V/m, 1.4 GHz…2.0 GHz 1V/m, 2.0 GHz…2.7 GHz |
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| Fast Transient | 2 kV (Power) 2 kV (PE) 1 kV (Communications and control) |
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| Surge Transient | 1 kV (12) L-L, 2 kV (2) L-N (earth) | ||
| Standards Compliance | UL 508C; CSA C22.2, No. 14; EN50178; EN61800-3; EN/IEC 60947-4-2; CE Marked per Low Voltage 2006/95/EC; EMC Directive 2004/108/EC; CCC; ODVA for EtherNet/IP; ODVA for DeviceNet | ||
| Certifications | cULus (File No. E207834, Guide NMMS, NMMS7) | ||
| ArmorPoint and DeviceNet Versions — Control and I/O Power Requirements | ||||||||||
| Units | No Options | Brake or Output Contactor | With Brake and Output Contactor | |||||||
| Control Voltage | Volts | 24V DC | 120V AC | 240V AC | 24V DC | 120V AC | 240V AC | 24V DC | 120V AC | 240V AC |
| Total Control VA (Pick Up) |
VA (W) | (11 W) | 16 | 24 | (13 W) | 38 | 46 | (16 W) | 60 | 68 |
| Total Control VA (Hold In) |
VA (W) | (11 W) | 16 | 24 | (13 W) | 20 | 28 | (16 W) | 24 | 32 |
| External Devices powered by Control Voltage | ||||||||||
| Outputs (2) (1 A max. each) |
Amps | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Total Control VA (Pick Up) with max. outputs | VA (W) | (59 W) | 256 | 504 | (61 W) | 278 | 548 | (64 W) | 300 | 548 |
| Total Control VA (Hold In) with max. outputs | VA (W) | (59 W) | 256 | 504 | (61 W) | 261 | 512 | (64 W) | 264 | 512 |
| UL/NEMA | IEC | ||
| Input Ratings | Rated Operation Voltage | 24V DC | |
| Input On-State Voltage Range | 10…26V DC | ||
| Input On-State Current | 3.0 mA @ 10V DC | ||
| 7.2 mA @ 24V DC | |||
| Input Off-State Voltage Range | 0…5V DC | ||
| Input Off-State Current | <1.5 mA | ||
| Input Filter — Software Selectable | |||
| Off to On | Settable from 0…64 ms in 1 ms increments | ||
| On to Off | Settable from 0…64 ms in 1 ms increments | ||
| Input Compatibility | N/A | IEC 1+ | |
| Number of Inputs | 4 | ||
| Sensor Source | |||
| Voltage Status Only | 11…25V DC from DeviceNet | ||
| Current Available | 50 mA max. per input, 200 mA total | ||
| Output Ratings Sourced from control circuit - A1/A2 |
Rated Operation Voltage | 240V AC/30V DC | 240V AC/30V DC |
| Rate Insulation Voltage | 250V | 250V | |
| Dielectric Withstand | 1500V AC | 2000V AC | |
| Operating Frequency | 50/60 Hz | ||
| Type of Control Circuit | Electromechanical relay | ||
| Type of Current | AC/DC | ||
| Conventional Thermal Current Ith | Total of both outputs £ 2 A | ||
| Type of Contacts | Normally open (N.O.) | ||
| Number of Contacts | 2 | ||
| DeviceNet Specifications | DeviceNet Supply Voltage Rating | Range 11…25V DC, 24V DC nominal | |
| DeviceNet Input Current | 167 mA @ 24V DC - 4.0 W | ||
| DeviceNet Input Current | 364 mA @ 11V DC - 4.0 W | ||
| External Devices powered by DeviceNet | Sensors inputs 4 x 50 mA - total 200 mA | ||
| Total w/max Sensor Inputs (4) | 367 mA @ 24V DC - 8.8 W | ||
| DeviceNet Input Current Surge | 15 A for 250 ms | ||
| DeviceNet Communications | Baud Rates | 125, 250, 500 kbps | |
| Distance Maximum | 500 m (1630 ft) @ 125 kbps | ||
| Distance Maximum | 200 m (656 ft) @ 250 kbps | ||
| Distance Maximum | 100 m (328 ft) @ 500 kbps | ||
| ArmorPoint Ratings | Backplane Current Load | 400 mA | |
| EtherNet/IP Version - Control and I/O Power Requirements | ||||
| Control Voltage | Units | A1/A2⋆ | A3/A2‡ | A3/A2§ |
| Volts | 24V DC | |||
| Current | Amps | 0.375 | 0.125 | 0.35 |
| Total Control Power (no options) | Watts | 9 | 3 | 8.4 |
| Total Control Power (with Dynamic Brake or Output Contactor option) | Watts | 12 | 3 | 8.4 |
| Total Control Power (with Dynamic Brake and Output Contactor option) | Watts | 15 | 3 | 8.4 |
| ⋆ Add power requirements for outputs (1 A max.) to A1/A2. | ||||
| ‡ Add power requirements for intputs (200 mA max.) to A3/A2. | ||||
| § If A1 power is disconnected. | ||||
| UL/NEMA | IEC | ||
| Input Ratings Sourced from control circuit - A3/A2 |
Rated Operation Voltage | 24V DC | |
| Input On-State Voltage Range | 10…26V DC | ||
| Input On-State Current | 3.0 mA @ 10V DC | ||
| 7.2 mA @ 24V DC | |||
| Input Off-State Voltage Range | 0…5V DC | ||
| Input Off-State Current | <1.5 mA | ||
| Input Filter — Software Selectable | |||
| Off to On | Settable from 0…64 ms in 1 ms increments | ||
| On to Off | Settable from 0…64 ms in 1 ms increments | ||
| Input Compatibility | N/A | IEC 1+ | |
| Number of Inputs | 4 | ||
| Sensor Source | |||
| Voltage Status Only | 11…26.4V DC from DeviceNet | ||
| Current Available | 50 mA max. per input, 200 mA total | ||
| Output Ratings Sourced from control circuit - A1/A2 |
Rated Operation Voltage | 26.4V DC | |
| Rate Insulation Voltage | 250V | ||
| Dielectric Withstand | 1500V AC (UL) | 2000V AC (IEC) | |
| Type of Control Circuit | Solid state sourcing output | ||
| Type of Current | 24V DC | ||
| Conventional Thermal Current Ith | 0.5 A each, 1 A max. combined | ||
| Type of Contacts | Normally open (N.O.) | ||
| Number of Contacts | 2 | ||
| Load Types | Resistive or light inductive | ||
| Surge Suppression | Integrated diode, clamps @ 35V DC | ||
| Thermo-Protection | Integrated short circuit and over current protection | ||
| Maximum Cycle Rate | 30 operations/minute capacitive and inductive loads | ||
| Maximum Blocking Voltage | 35V DC | ||
| Maximum On-State Voltage @ Maximum Output | 1.5V DC | ||
| Maximum Off-State Leakage Current | 10 mA | ||
| Device Level Ring (DLR) | Beacon-based performance including IEEE 1588 end to end transparent clock | ||
| Maximum Nodes | 50 | ||
| Fault Recovery | Ring recovery time is less than 3 ms for a 50 node network | ||
| EtherNet Port | 2 D-coded, 4-pin female M12 connecters | ||
| Ports | Embedded switch with 2 ports | ||
| IP Address | DHCP enabled by default | ||
| DHCP Timeout | 30 seconds | ||
| Communication Rate | 10/100 Mbs with auto negotiate half duplex and full duplex | ||
| Data | |||
| Web Server | Embedded web server | ||
| Security | Login and password configurable | ||
| Support Simple Mail Transfer Protocol (SMTP) | |||
| Configuration | Status, diagnostics, and configuration tabs | ||
| Device Connections | Supports scheduled (Class 1) and unscheduled (Class 3 & UCMM) connections | ||
| 6 - Class 3 connections are supported simultaneously | |||
| Minimum of 1 - Class 1 or maximum of 2 - Class 1, CIP connections (1 exclusive owner, 1 input only and 1 listen only) are supported | |||
| Class 1 Connection API: 2…3200 ms Class 3 Connection API: 100…10 000 ms |
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| 20 ms Request Packet Interval (RPI) default | |||
| 3 concurrent Encapsulation sessions | |||
| TCP port supports 5 concurrent incoming connections | |||
| Drive Characteristics | Sensorless Vector Performance | Sensorless Vector Control |
| Maximum Hp (kW)/ Input Voltage |
2 Hp (1.5 kW)/230V AC 5 Hp (3.3 kW)/480V AC |
2 Hp (1.5 kW)/230V AC 5 Hp (3.3 kW)/480V AC, 5 Hp (4.0 kW)/600V AC |
| Overload Capacity | 150% for 60 seconds, 200% for 3 seconds | 150% for 60 seconds, 200% for 3 seconds |
| Output Frequency (programmable) | 0…400 Hz | 0…400 Hz |
| Efficiency (typical) | 97.5% | 97.5% |
| Preset Speeds | 4 | 8 |
| Carrier Frequency | 2…16 kHz | 2…16 kHz |
| Skip Frequency | — | ü |
| Process Control Loop | — | ü (PID) |
| StepLogic Functionality | — | ü |
| Timer/Counter Functions | — | ü |
| Drive Ratings — VFD Output Current vs. Input Current | |||||||
| Line Voltage | Frequency [Hz] | 3-Phase kW Rating | 3-Phase Hp Rating | Output Current [A] | Input Current [A] | ||
| Sensorless Vector Control | Sensorless Vector Performance | Sensorless Vector Control | Sensorless Vector Performance | ||||
| 200 | 50 | 0.4 | — | 2.3 | — | 3.65 | — |
| 0.75 | — | 4.5 | — | 6.40 | — | ||
| 1.5 | — | 7.6 | — | 10.65 | — | ||
| 230 | 60 | — | 0.5 | 2.3 | 2.3 | 3.10 | 2.5 |
| — | 1 | 4.5 | 4.5 | 5.70 | 5.2 | ||
| — | 2 | 7.6 | 7.6 | 9.45 | 9.5 | ||
| 380 | 50 | 0.4 | — | 1.4 | — | 2.15 | — |
| 0.75 | — | 2.3 | — | 3.80 | — | ||
| 1.5 | — | 4.0 | — | 6.40 | — | ||
| 2.2 | — | 6.0 | — | 9.00 | — | ||
| 3.0 | — | 7.6 | — | 12.40 | — | ||
| 460 | 60 | — | 0.5 | 1.4 | 1.4 | 1.85 | 1.8 |
| — | 1 | 2.3 | 2.3 | 3.45 | 3.2 | ||
| — | 2 | 4.0 | 4.0 | 5.57 | 5.7 | ||
| — | 3 | 6.0 | 6.0 | 8.20 | 7.5 | ||
| — | 5 | 7.6 | 7.6 | 12.5 | 8.6 | ||
| 575 | 60 | — | 1 | 1.7 | — | 2.78 | — |
| — | 2 | 3.0 | — | 4.73 | — | ||
| — | 3 | 4.2 | — | 6.64 | — | ||
| — | 5 | 6.6 | — | 10.75 | — | ||
| Protective Specifications — Sensorless Vector Performance | |
| Motor Protection | I2t overload protection — 150% for 60 seconds, 200% for 3 seconds (provides Class 10 protection) |
| Overcurrent | 200% hardware limit, 300% instantaneous fault |
| Over Voltage | 200…240V AC Input — Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line) 380…460V AC Input — Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line) |
| Under Voltage | 200…240V AC Input — Trip occurs @ 210V DC bus voltage (equivalent to 150V AC incoming line) 380…480V AC Input — Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line) |
| Faultless Power Ride Through | 100 milliseconds |
| Control Specifications — Sensorless Vector Performance | |
| Carrier Frequency | 2…16 kHz drive rating based on 4 kHz |
| Frequency Accuracy — Digital Input | within ±0.05% of set output frequency |
| Speed Regulation (open loop with slip compensation) | ±2% of base speed across a 40:1 speed range |
| Stop Modes | Multiple programmable stop modes including: Ramp, Coast, DC-Brake, Ramp-to-Hold, and S Curve |
| Acceleration/Deceleration | Two independently programmable acceleration and deceleration times: each time may be programmed from 0…600 seconds in 0.1 second increments |
| Intermittent Overload | 150% overload capability for up to 1 minute, 200% overload capability for up to 3 seconds |
| Electronic Motor Overload Protection | Class 10 protection with speed sensitive response and power-down overload retention function |
| Sensorless Vector Performance (SVP) Minimum DB Resistance | |||
| Input Voltage | Drive Rating [kW] | Drive Rating [Hp] | Minimum DB Resistance [W] |
| 200…240V, 50/60 Hz, Three-Phase |
0.2 | 0.25 | 60 |
| 0.4 | 0.5 | 60 | |
| 0.75 | 1 | 60 | |
| 1.5 | 2 | 60 | |
| 480V, 50/60 Hz, Three-Phase |
0.4 | 0.5 | 121 |
| 0.75 | 1 | 121 | |
| 1.5 | 2 | 121 | |
| 2.2 | 3 | 97 | |
| 3.7 | 5 | 97 | |
| Protective Specifications — Sensorless Vector Control | |
| Motor Protection | I2t overload protection — 150% for 60 seconds, 200% for 3 seconds (provides Class 10 protection) |
| Overcurrent | 200% hardware limit, 300% instantaneous fault |
| Over Voltage | 200…240V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line) 380…460V AC Input – Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line) 460…600V AC Input – Trip occurs @ 1005V DC bus voltage (equivalent to 711V AC incoming line) |
| Under Voltage | 200…240V AC Input – Trip occurs @ 210V DC bus voltage (equivalent to 150V AC incoming line) 380…480V AC Input – Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line) 460…600V AC Input – If 600V rated trip occurs @ 487V DC bus voltage (344V AC incoming line); If 480V rated trip occurs @ 390V DC bus voltage (275V AC incoming line) |
| Faultless Power Ride Through | 100 milliseconds |
| Control Specifications — Sensorless Vector Control | |
| Carrier Frequency | 2…16 kHz drive rating based on 4 kHz |
| Frequency Accuracy — Digital Input | within ±0.05% of set output frequency |
| Speed Regulation (open loop with slip compensation) | ±1% of base speed across a 60:1 speed range |
| Stop Modes | Multiple programmable stop modes including: Ramp, Coast, DC-Brake, Ramp-to-Hold, and S Curve |
| Acceleration/Deceleration | Two independently programmable acceleration and deceleration times: each time may be programmed from 0…600 seconds in 0.1 second increments |
| Intermittent Overload | 150% overload capability for up to 1 minute, 200% overload capability for up to 3 seconds |
| Electronic Motor Overload Protection | Class 10 protection with speed sensitive response |
| Sensorless Vector Control (SVC) Minimum DB Resistance | |||
| Drive Rating | Minimum DB Resistance | ||
| Input Voltage | [kW] | [Hp] | [W] |
| 240V, 50/60 Hz, Three-Phase |
0.4 | 0.5 | 48 |
| 0.75 | 1 | 48 | |
| 1.5 | 2 | 48 | |
| 480V, 50/60 Hz, Three-Phase |
0.4 | 0.5 | 97 |
| 0.75 | 1 | 97 | |
| 1.5 | 2 | 97 | |
| 2.2 | 3 | 97 | |
| 4.0 | 5 | 77 | |
| 600V, 50/60 Hz, Three-Phase |
0.75 | 1 | 120 |
| 1.5 | 2 | 120 | |
| 2.2 | 3 | 82 | |
| 4.0 | 5 | 82 | |
Motor Overload Trip Curves
Motor overload current parameter provides class 10 overload protection. Ambient insensitivity is inherent in the electronic design of the overload.
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