Soft Starters

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SMC™-3 Smart Motor Controllers

Introduction Standards Compliance and Certifications Modes of Operation Description of Features Cat. No. Explanation Product Selection
Typical Wiring Diagrams Specifications Approximate Dimensions Enclosed Options Accessories
Specifications

Standard Features
Selectable Start Times 2, 5, 10, 15, 20, 25, or 30 s
Selectable Initial Torque 0%, 25%, 35%, and 65% of locked rotor torque
Selectable Current Limit 150%, 250%, 350%, and 450% of full load current
Selectable Kick Start — 450% FLA 0, 0.5, 1.0, or 1.5 s
Selectable Soft Stop Off, 100%, 200%, or 300% of the start time setting when wired
Electrical Ratings
  UL/CSA/NEMA IEC
Power Circuit Rated Operation Voltage 200…480V AC
200…600V AC
200…480V~ — 400V~
500V~ — 500V~
Rated Insulation Voltage 600V AC 500V~
Dielectric Withstand 2200V AC 2500V~
Repetitive Peak 200…480V AC: 1400V
200…600V AC: 1600V
200…480V~: 1400V
500V~: 1600V
Operating Frequency 50/60 Hz 50/60 Hz
Utilization Category 1…37 A AC-53b: 3.5-15:3585
43…60 A AC-53b: 4.5-30:1770
85 A AC-53b: 4.5-30:3570
108 A AC-53b: 4.5-30:1770
135 A AC-53b: 3.5-30: 1770
201…251 A AC-53b: 3.5-30: 1770
317…480 A AC-53b: 3.5-30: 1770
Number of Poles Equipment designed for 3-phase only
Rated Impulse Voltage 6 kV
DV/DT Protection 1000V/ms
Overvoltage Category III
Short Circuit
Protection
SCPD Performance Type 1
Non-Time Delay Thermal Magnetic Circuit Breaker High Capacity Time Delay
Class CC/J/L
SCPD List‡  Max. Standard Available Fault Max. Standard Fuse (A)T  Max. Standard Available Fault Max. Circuit Breaker (A) Max. Standard Available Fault Max. Fuse (A)
Line Device Operational Current Rating (A) 3 5 kA 12 5 kA 15 70 kA 6
9 5 kA 30 5 kA 30 70 kA 15
16 5 kA 60 5 kA 60 70 kA 30
19 5 kA 70 5 kA 70 70 kA 40
25 5 kA 100 5 kA 100 70 kA 50
30 10 kA 110 10 kA 110 70 kA 60
37 10 kA 125 10 kA 125 70 kA 60
43 10 kA 150 10 kA 150 70 kA 90
60 10 kA 225 10 kA 225 70 kA 125
85 10 kA 300 10 kA 300 70 kA 175
108 10 kA 400 10 kA 300 70 kA 200
135 10 kA 500 10 kA 400 70 kA 250
201 18 kA 600 18 kA 600 70 kA 350
251 18 kA 700 18 kA 700 70 kA 400
317 30 kA 800 30 kA 800 69 kA 500
361 30 kA 1000 30 kA 1000 69 kA 600
480 42 kA 1200 42 kA 1200 69 kA 800
Delta Device Operational Current Rating (A) 5.1 5 kA 15 5 kA 15 70 kA 10
16 5 kA 60 5 kA 60 70 kA 30
27.6 5 kA 70 5 kA 70 70 kA 60
32.8 5 kA 125 5 kA 125 70 kA 70
43 5 kA 150 5 kA 150 70 kA 90
52 10 kA 200 10 kA 200 70 kA 100
64 10 kA 250 10 kA 250 70 kA 100
74 10 kA 250 10 kA 250 70 kA 150
104 10 kA 400 10 kA 300 70 kA 225
147 10 kA 400 10 kA 400 70 kA 300
187 10 kA 600 10 kA 500 70 kA 400
234 10 kA 700 10 kA 700 70 kA 400
348 18 kA 1000 18 kA 1000 70 kA 600
435 18 kA 1200 18 kA 1200 69 kA 800
549 30 kA 1600 30 kA 1600 69 kA 1000
625 30 kA 1600 30 kA 1600 69 kA 1200
831 42 kA 1600 30 kA 1600 69 kA 1600
831 42 kA 1600 42 kA 1200 69 kA 1600
  
T Non-time delay fuses (K5).
‡ Consult local codes for proper sizing of short-circuit protection.

Electrical Ratings
  UL/CSA/NEMA IEC
Control Circuit Rated Operational Voltage (+10%, –15%) 100…240V AC, 24V AC/DC 100…240V~, 24V AC/DC
Rated Insulation Voltage 250V 250V~
Rated Impulse Voltage 2.5 kV 4 kV
Dielectric Withstand 1500V AC 2000V~
Overvoltage Category II III¬ 
Operating Frequency 50/60 Hz 50/60 Hz
Input onstate voltage minimum, during start (IN1, IN2) 85V AC, 19.2V DC / 19.2V AC
Input onstate current (IN1, IN2) 9.8 mA @120V AC/19.6 mA @ 240V AC, 7.3 mA @ 24V AC/DC
Input offstate voltage maximum (IN1, IN2) 40V AC, 17V DC / 12V AC
Input offstate current @ input offstate voltage (IN1, IN2) <10 mA, <12 mA
Control Power with Fan, during start 3…37 A 215 mA @ 120V AC / 180 mA @ 240V AC, 800 mA @ 24V DC / 660 mA @ 24V AC
43…85 A 200 mA @ 120V AC / 100 mA @ 240V AC, 700 mA @ 24V AC/DC
  Fan Power Control Power
108…135 A 20VA 200 mA @ 120V AC / 120 mA @ 240V AC, 600 mA @ 24V AC/DC
201…251 A 40VA
317…480 A 60VA
Control Power without Fan, during start 3…37 A 205 mA @ 120V AC / 145 mA @ 240V AC, 705 mA @ 24V DC / 580 mA @ 24V AC
Steady State Heat Dissipation and Overload Current Range Controller Rating (A) Steady State Heat Dissipation (W) Overload Current Range (A)
3 11 1…3
9 12 3…9
16 14 5.3…16
19 15 6.3…19
25 17 9.2…27.7
30 19 10…30
37 24 12.3…37
43 34 14.3…43
60 50 20…60
85 82 28.3…85
108 62 27…108
135 75 34…135
201 129 67…201
251 147 84…251
317 174 106…317
361 194 120…361
480 239 160…480
  

Auxiliary Contacts
  UL/CSA/NEMA IEC
Rated Operational Voltage 250V AC/30V DC 250V~/30V DC
Rated Insulation Voltage 250V 250V~
Rated Impulse Voltage 2.5 kV 4 kV
Dielectric Withstand 1500V AC 2000V~
Overvoltage Category II III¬ 
Operating Frequency 50/60 Hz 50/60 Hz
Utilization Category D300/D300 AC-15/DC
TB-97, -98
(OVLD/Fault)
Type of Control Circuit Electromagnetic relay
Number of Contacts 1
Type of Contacts Normally Open (N.O.)
Type of Current AC/DC
Rated Operational Current (max.) 0.6 A @ 120V~ and 0.3 A @ 240V~
Conventional Thermal Current Ith 1 A
Make/Break VA 432/72
TB-13, -14
(Normal/Up-to-Speed)
Type of Control Circuit Electromagnetic relay
Number of Contacts 1
Type of Contacts Normally Open (N.O.)
Type of Current AC/DC
Rated Operational Current (max.) 0.6 A @ 120V~ and 0.3 A @ 240V~
Conventional Thermal Current Ith 1 A
Make/Break VA 432/72
  
¬ Overvoltage category II, when either control or auxiliary circuit is wired to a SELV or PELV circuit.

Electrical Ratings
Side-Mount Auxiliary Contacts
  UL/CSA/NEMA IEC
Rated Operational Voltage 250V AC/30V DC 250V AC/30V DC
Rated Insulation Voltage 250V 250V AC
Rated Impulse Voltage 2.5 kV 4 kV
Dielectric Withstand 1500V AC 2000V AC
Overvoltage Category II III¬ 
Operating Frequency 50/60 Hz 50/60 Hz
TB-23, -24
(Normal/Up-to-Speed)
TB-33, -34
(Normal/Up-to-Speed)
Utilization Category C300/R150 AC-15/DC-13
Type of Control Circuit Electromagnetic relay
Number of Contacts 1
Type of Contacts Normally Open (N.O.)
Type of Current AC/DC
Rated Operational Current (max.) 1.5 A @ 120V AC, 0.75A @ 240V AC, 1.17 A @ 24V DC
Conventional Thermal Current Ith 2.5 A
Make/Break VA 1800/180V AC, 28V DC (resistive)
TB-11, -12
(Normal/Up-to-Speed)
Type of Control Circuit B300/R300 AC-15/DC-13
Type of Control Circuit Electromagnetic relay
Number of Contacts 1
Type of Contacts Normally Open (N.O.)
Type of Current AC/DC
Rated Operational Current (max.) 3 A @ 120V AC, 1.5A @ 240V AC, 1.17 A @ 24V DC
Conventional Thermal Current Ith 5 A
Make/Break VA 3600/360V AC, 28V DC (resistive)
  
¬ Overvoltage category II, when either control or auxiliary circuit is wired to a SELV or PELV circuit.

Environmental
Operating Temperature Range -5…+50 °C (23…122 °F) (open)
-5…+40 °C (23…104 °F) (enclosed)
Storage and Transportation Temperature Range -25…+85 °C (-13…+185 °F)
Altitude 2000 m (6560 ft)
Humidity 5…95% (non-condensing)
Pollution Degree 2
Type of Protection IP2X
  

Mechanical Ratings
Resistance to Vibration Operational 1.0 G Peak, 0.15 mm (0.006 in.) displacement
Non-Operational 2.5 G Peak, 0.38 mm (0.015 in.) displacement
Resistance to Shock Operational 15 G
Non-Operational 30 G
Line Power Terminals Cable Size
Tightening Torque
3…37 A 2.5…25 mm2 (14…4 AWG)
2.3…2.8 N•m (20…25 in-lbs)
43…85 A 2.5…95 mm2 (14…3/0 AWG)
11.3…12.4 N•m (100…110 in-lbs)
108…135 A 23 N•m (200 in-lbs)
201…251 A Two M10 x 1.5 diameter holes per power pole
317…480 A Two M12 x 1.75 diameter holes per power pole
Load Power Terminals Cable Size
Tightening Torque
3…37 A 2.5…16 mm2 (14…6 AWG)
2.3…2.5 N•m (20…22.5 in-lbs)
43…85 A 2.5…50 mm2 (14…1 AWG)
11.3…12.4 N•m (100…110 in-lbs)
108…135 A 23 N•m (200 in-lbs)
201…251 A Two M10 x 1.5 diameter holes per power pole
317…480 A Two M12 x 1.75 diameter holes per power pole
Control Terminals Cable Size
Tightening Torque
All 0.2…2.5 mm2 (24…14 AWG)
0.5…0.9 N•m (4.4…8.0 in-lbs)
Other
  UL/CSA/NEMA IEC
EMC Emission Levels Conducted Radio Frequency Emissions Class A
Radiated Emissions Class A
EMC Immunity Levels Electrostatic Discharge 4 kV Contact and 8 kV Air Discharge 8 kV Air Discharge
Radio Frequency Electromagnetic Field Per EN/IEC 60947-4-2
Fast Transient Per EN/IEC 60947-4-2
Surge Transient Per EN/IEC 60947-4-2
  

SMC-3 Overload Trip Curves

Trip Class 10

Click to enlarge - 150-7-54-1


Trip Class 15

Click to enlarge - 150-7-54-2


Trip Class 20

Click to enlarge - 150-7-54-3


Starts per Hour Curves

Click to enlarge - start_curve3


Click to enlarge - start_curve4


Click to enlarge - SMC-3_Std Fan


Click to enlarge - smc3startsperhr108_135


Click to enlarge - smc3startsperhr201_480