SMC™ Flex Smart Motor Controllers

Product Overview


Click to enlarge - 150-7_2-1


Bulletin 150 — SMC™ Flex Smart Motor Controller

The SMC Flex controller provides microprocessor controlled starting for standard 3-phase squirrel-cage induction or Wye-Delta (6-lead) motors. Seven standard modes of operation are available within a single controller.


Features



The SMC Flex controller is available for motors rated 1…1250 A; 200…480V AC, 200…600V AC, or 230…690V AC, 50/60 Hz. In addition to motors, the SMC Flex controller can be used to control resistive loads.

Standards Compliance and Certifications

Standards Compliance

UL 508
CSA C22.2 No.14
EN/IEC 60947-1
EN/IEC 60947-4-2


Certifications

cULus Listed (Open Type) (File No. E96956, Guides NMFT, NMFT7)
CSA Certified (File No. LR 1234)
CE Marked
CCC Certified


Modes of Operation

The SMC Flex controller provides the following modes of operation as standard:

Soft Start

This method covers the most general applications. The motor is given an initial torque setting, which is user adjustable. From the initial torque level, the output voltage to the motor is steplessly increased during the acceleration ramp time, which is user adjustable.


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Selectable Kickstart

The kickstart feature provides a boost at startup to break away loads that may require a pulse of high torque to get started. It is intended to provide a current pulse, for a selected period of time.


Click to enlarge - 150-7-67-3


Current Limit Start

This method provides current limit start and is used when it is necessary to limit the maximum starting current. The starting current is user adjustable. The current limit stating time is user adjustable.


Click to enlarge - 150-7-67-4


Dual Ramp Start

This starting method is useful on applications with varying loads, starting torque, and start time requirements. Dual Ramp Start offers the user the ability to select between two separate start profiles with separately adjustable ramp times and initial torque settings.


Click to enlarge - 150-7-67-5


Full Voltage Start

This method is used in applications requiring across-the-line starting. The SMC controller performs like a solid-state contactor. Full inrush current and locked-rotor torque are realized. The SMC may be programmed to provide full voltage start in which the output voltage to the motor reaches full voltage in 1/4 second.


Click to enlarge - 150-7-68-1


Linear Speed Acceleration

With this type of acceleration mode, a closed-loop feedback system maintains the motor acceleration at a constant rate. The required feedback signal is provided by a DC tachometer coupled to the motor (tachometer supplied by user 0-5V DC, 4.5V DC = 100% speed). Kickstart is available with this mode.


Click to enlarge - 150-7-68-3


Preset Slow Speed

This method can be used on applications that require a slow speed for positioning material. The Preset Slow Speed can be set for either Low, 7% of base speed, or High, 15% of base speed. Reversing is also possible through programming. Speeds provided during reverse operation are Low, 10% of base speed, or High, 20% of base speed.


Click to enlarge - 150-7-68-2


Soft Stop¬ 

The Soft Stop option can be used in applications requiring an extended stop time. The voltage ramp down time is use adjustable from 0 to 120 seconds. The load will stop when the voltage drops to a point where the load torque is greater than the motor torque.


Click to enlarge - 150-7-68-4


¬ Not intended to be used as an emergency stop. Refer to the applicable standards for emergency stop requirments.


Optional Modes of Operation

Pump Control

Pump Control - Start and Stop¬ 

This option is used to reduce surges during the starting and stopping of a centrifugal pump by smoothly accelerating and decelerating the motor. The microprocessor analyzes the motor variables and generates commands which control the motor and reduce the possibility of surges occurring in the system. The pump control module also provides a built-in anti-backspin timer.


Click to enlarge - 150-7-69-1


Braking Control

SMB Smart Motor Braking¬ 

This option provides motor braking for applications that require the motor to stop faster than a coast to rest. Braking control, with automatic zero speed shut off, is fully integrated into the compact design of the SMC controller. This design facilitates a clean, straight forward installation and eliminates the requirement for additional hardware such as braking contactors, resistors, timers, and speed sensors. The microprocessor based braking system applies braking current to a standard squirrel-cage induction motor. The strength of the braking current is programmable from 150…400% of full-load current.


Click to enlarge - 150-7-69-2


Accu-Stop¬ 

This option is used in applications requiring controlled position stopping. During stopping, braking torque is applied to the motor until it reaches preset slow speed (7% or 15% of rated speed) and holds the motor at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed. Braking current is programmable from 0…400% of full-load current. Slow Speed Current is programmable from 0…450% of full-load current. Slow speed can be programmed for either 7% (low) or 15% (high).


Click to enlarge - 150-7-69-3


Slow Speed with Braking¬ 

Slow Speed with Braking is used on applications that require slow speed (in the forward direction) for positioning or alignment and also require braking control to stop. Slow speed adjustments are 7% (low) or 15% (high) of rated speed. Slow speed acceleration current is adjustable from 0…450%. Slow speed running current is adjustable from 0…450% of full-load current. Braking current is adjustable from 0…400%.


Click to enlarge - 150-7-69-4


¬ Not intended to be used as an emergency stop. Refer to the applicable standards for emergency stop requirements.


Description of Features

Electronic Motor Overload Protection
The SMC Flex controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished electronically with an I2t algorithm.
When coordinated with the proper short-circuit protection, overload protection is intended to protect the motor, motor controller, and power wiring against overheating caused by excessive overcurrent. The SMC Flex controller meets applicable requirements as a motor overload protective device.
The controller’s overload protection is programmable, providing the user with flexibility. The overload trip class consists of either OFF, 10, 15, 20, or 30 protection. The trip current is programmed by entering the motor full-load current rating, service factor, and selecting the trip class.
Thermal memory is included to accurately model motor operating temperature. Ambient temperature insensitivity is inherent in the electronic design of the overload.


Stall Protection and Jam Detection
Motors can experience locked-rotor currents and develop high torque levels in the event of a stall or a jam. These conditions can result in winding insulation breakdown or mechanical damage to the connected load. The SMC Flex controller provides both stall protection and jam detection for enhanced motor and system protection. Stall protection allows the user to program a maximum stall protection delay time from 0…10 seconds. The stall protection delay time is in addition to the programmed start time and begins only after the start time has timed out. If the controller senses that the motor is stalled, it will shut down after the delay period has expired. Jam detection allows the user to determine the motor jam detection level as a percentage of the motor’s full-load current rating. To prevent nuisance tripping, a jam detection delay time, from 0.0…99.0 seconds, can be programmed. This allows the user to select the time delay required before the SMC Flex controller will trip on a motor jam condition. The motor current must remain above the jam detection level during the delay time. Jam detection is active only after the motor has reached full speed.


Underload Protection
Utilizing the underload protection of the SMC Flex controller, motor operation can be halted if a drop in current is sensed.
The SMC Flex controller provides an adjustable underload trip setting from 0…99% of the programmed motor full-load current rating with an adjustable trip delay time of 0…99 seconds.


Undervoltage Protection
The SMC Flex controller’s undervoltage protection will halt motor operation if a drop in the incoming line voltage is detected.
The undervoltage trip level is adjustable as a percentage of the programmed line voltage, from 0…99%. To eliminate nuisance trips, a programmable undervoltage trip delay time of 0…99 seconds can also be programmed. The line voltage must remain below the undervoltage trip level during the programmed delay time.


Overvoltage Protection
If a rise in the incoming line voltage is detected, the SMC Flex controller’s overvoltage protection will halt motor operation.
The overvoltage trip level is adjustable as a percentage of the programmed line voltage, from 0…199%. To eliminate nuisance trips, a programmable overvoltage trip delay time of 0…99 seconds can also be programmed. The line voltage must remain above the overvoltage trip level during the programmed delay time.


Voltage Unbalance Protection
Voltage unbalance is detected by monitoring the 3-phase supply voltage magnitudes in conjunction with the rotational relationship of the three phases. The controller will halt motor operation when the calculated voltage unbalance reaches the user-programmed trip level.
The voltage unbalance trip level is programmable from 0…25% unbalance.


Excessive Starts Per Hour
The SMC Flex controller allows the user to program the allowed number of starts per hour (up to 99). This helps eliminate motor stress caused by repeated starting during a short time period.


Metering
Power monitoring parameters include:


Note:The motor thermal capacity usage allows the user to monitor the amount of overload thermal capacity usage before the SMC Flex controller’s built-in electronic overload trips.

Built-in DPI Communication Capabilities
A serial interface port is provided as standard, which allows connection to a Bulletin 20 Human Interface Module and a variety of Bulletin 20-COMM Communication Modules. This includes Allen-Bradley Remote I/O, DeviceNet, ControlNet, Ethernet, ProfiBUS, Interbus, and RS485-DF1.


LCD Display
The SMC Flex controller’s three-line 16-character backlit LCD display provides parameter identification using clear, informative text. Controller set up can be performed quickly and easily without the use of a reference manual. Parameters are arranged in an organized four-level menu structure for ease of programming and fast access to parameters.


Keypad Programming
Programming of parameters is accomplished through a five-button keypad on the front of the SMC Flex controller. The five buttons include up and down arrows, an Enter button, a Select button, and an Escape button. The user needs only to enter the correct sequence of keystrokes for programming the SMC Flex controller.


Auxiliary Contacts
Four fully programmable hard contacts are furnished as standard with the SMC Flex controller:

Aux #1, Aux #2, Aux #3, Aux #4



Network I/O
The SMC Flex can have up to two inputs and four outputs controlled via a communication network. The output contacts use the auxiliary contacts.


Ground Fault Input
The SMC Flex can monitor for ground fault conditions. An external core balance current transformer is required for this function. See SMC Flex User Manual for additional information.


Tach Input
A motor tachometer is required for the Linear Speed Start mode. Please see the Specifications section on page for tachometer characteristics.


PTC Input
A motor PTC input can be monitored by the SMC Flex. In the event of a fault, the SMC Flex will shut down and indicate a motor PTC fault.


Cat. No. Explanation

Open and Non-Combination

150 F135    F    B    D    B 8L
a    b    c    d    e    f    g

a
Bulletin Number
Code Description
150 Solid-State Controller

b
Controller Ratings
Code Description
F5 5 A, 3 Hp @ 460V AC
F25 25 A, 15 Hp @ 460V AC
F43 43 A, 30 Hp @ 460V AC
F60 60 A, 40 Hp @ 460V AC
F85 85 A, 60 Hp @ 460V AC
F108 108 A, 75 Hp @ 460V AC
F135 135 A, 100 Hp @ 460V AC
F201 201 A, 150 Hp @ 460V AC
F251 251 A, 200 Hp @ 460V AC
F317 317 A, 250 Hp @ 460V AC
F361 361 A, 300 Hp @ 460V AC
F480 480 A, 400 Hp @ 460V AC
F625 625 A, 500 Hp @ 460V AC
F780 780 A, 600 Hp @ 460V AC
F970 970 A, 800 Hp @ 460V AC
F1250 1250 A, 1000 Hp @ 460V AC

c
Enclosure Type
Code Description
F NEMA Type 4/12 (IP65) (Non-Combination Only)
N Open

d
Input Line Voltage
Open Type
Code Description
B 200…460V AC, 3-phase, 50 and 60 Hz
C 200…575V AC, 3-phase, 50 and 60 Hz
Z 230…690V AC, 3-phase, 50 and 60 Hz (Open Only)
Non-Combination Enclosed Only
H 200…208V AC, 3-phase, 50 and 60 Hz
A 230V AC, 3-phase, 50 and 60 Hz
B 400…460V AC, 3-phase, 50 and 60 Hz
C 500…575V AC, 3-phase, 50 and 60 Hz

e
Control Voltage
Code Description
D 100…240V AC (5…480 A units)
R 24V AC/DC (5…480 A units) (Open Only)
E 110/120V AC (625…1250 A units)
A 230/240V AC (625…1250 A units)

f
Options (Select Only One)
Code Description
Blank Standard
B Pump Control
D Braking Control

g
Options (Non-Combination only)
(see Control Options (open and enclosed) for a full listing)
Code Description
8L Line-Mounted Protective Module (enclosed only)
8M Load-Mounted Protective Module (enclosed only)
8B Line- and Load-Mounted Protective Modules (enclosed only)
Load-side MOVs are not available with Pump and Braking options, or on delta-connected motors. MOVs can be field installed for open type units.

Combination

152H F480    F    BD    B 59 8B
a    b    c    d    e    f    g

a
Bulletin Number
Code Description
152H Solid-State Controller with Fusible Disconnect
153H Solid-State Controller with Circuit Breaker

b
Controller Ratings
Code Description
F5 5 A, 3 Hp @ 460V AC
F25 25 A, 15 Hp @ 460V AC
F43 43 A, 30 Hp @ 460V AC
F60 60 A, 40 Hp @ 460V AC
F85 85 A, 60 Hp @ 460V AC
F108 108 A, 75 Hp @ 460V AC
F135 135 A, 100 Hp @ 460V AC
F201 201 A, 150 Hp @ 460V AC
F251 251 A, 200 Hp @ 460V AC
F317 317 A, 250 Hp @ 460V AC
F361 361 A, 300 Hp @ 460V AC
F480 480 A, 400 Hp @ 460V AC
F625 625 A, 500 Hp @ 460V AC
F780 780 A, 600 Hp @ 460V AC

c
Enclosure Type
Code Description
F NEMA Type 4/12 (IP65)

d
Line Voltage, 120V AC Control Voltage
Code Description
HD 200…208V AC, 3-phase, 50 and 60 Hz
AD 230V AC, 3-phase, 50 and 60 Hz
BD 400…460V AC, 3-phase, 50 and 60 Hz
CD 500…575V AC, 3-phase, 50 and 60 Hz

e
Control Options
Code Description
Blank Standard
B Pump Control
D Braking Control

f
Horsepower
Cat.
No.
Hp
Rating
Cat.
No.
Hp
Rating
Cat.
No.
Hp
Rating
Cat.
No.
Hp
Rating
Cat.
No.
Hp
Rating
33 0.5 39 5 46 40 52 150 60 450
34 0.75 40 7.5 47 50 54 200 61 500
35 1 41 10 48 60 56 250 62 600
36 1.5 42 15 49 75 57 300 63 700
37 2 43 20 50 100 58 350 65 800
38 3 44 25 51 125 59 400 67 1000
45 30

g
Options (see Enclosed Options for a full listing)
Code Description
8L Line-Mounted Protective Module
8M Load-Mounted Protective Module
8B Line- and Load-Mounted Protective Modules
Load-side MOVs are not available with Pump and Braking options, or when used with inside-the-delta connections.

Product Selection

Open Type and Non-Combination Enclosed (IP65, Type 4/12) Controllers — For use with Line-Connected Motors

Build a Catalog Number


Build a Catalog Number


Enclosures other than those listed are available; consult your local Rockwell Automation sales office or Allen-Bradley distributor.

Rated Voltage
[V AC]
Motor Current (A)T  Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Open Type — Line-Connected Motors¬  IP65 (Type 4/12) Enclosed
Non-Combination Controllers§ Ø 
Cat. No. Cat. No.
200/208 1…5 1 100…240V AC, 50/60 Hz 150-F5NBD 150-F5FHD
24V AC/DC§  150-F5NBR
5...25 5 100…240V AC, 50/60 Hz 150-F25NBD 150-F25FHD
24V AC/DC§  150-F25NBR
8.6...43 10 100…240V AC, 50/60 Hz 150-F43NBD 150-F43FHD
24V AC/DC§  150-F43NBR
12...60 15 100…240V AC, 50/60 Hz 150-F60NBD 150-F60FHD
24V AC/DC§  150-F60NBR
17...85 25 100…240V AC, 50/60 Hz 150-F85NBD 150-F85FHD
24V AC/DC§  150-F85NBR
27…108 30 100…240V AC, 50/60 Hz 150-F108NBD 150-F108FHD
24V AC/DC§  150-F108NBR
34…135 40 100…240V AC, 50/60 Hz 150-F135NBD 150-F135FHD
24V AC/DC§  150-F135NBR
67…201 60 100…240V AC, 50/60 Hz 150-F201NBD 150-F201FHD
24V AC/DC§  150-F201NBR
84…251 75 100…240V AC, 50/60 Hz 150-F251NBD 150-F251FHD
24V AC/DC§  150-F251NBR
106…317 100 100…240V AC, 50/60 Hz 150-F317NBD 150-F317FHD
24V AC/DC§  150-F317NBR
120…361 125 100…240V AC, 50/60 Hz 150-F361NBD 150-F361FHD
24V AC/DC§  150-F361NBR
160…480 150 100…240V AC, 50/60 Hz 150-F480NBD 150-F480FHD
24V AC/DC§  150-F480NBR
208…625 200 110/120V AC, 50/60 Hz 150-F625NBE 150-F625FHE
230/240V AC, 50/60 Hz 150-F625NBA 150-F625FHA
260…780 250 110/120V AC, 50/60 Hz 150-F780NBE 150-F780FHE
230/240V AC, 50/60 Hz 150-F780NBA 150-F780FHA
323…970 350 110/120V AC, 50/60 Hz 150-F970NBE
230/240V AC, 50/60 Hz 150-F970NBA
416…1250 400 110/120V AC, 50/60 Hz 150-F1250NBE
230/240V AC, 50/60 Hz 150-F1250NBA
  
¬ Controllers rated 108 A and greater are not equipped with line and load terminal lugs. See Terminal Lug Kits (108…1250 A) for terminal lug kits.
T Motor FLA rating should fall within specified current range for unit to operate properly.
§ These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string.
§ Separate 120V or 240V single-phase power supply is required for fan operation.
Ø Line and load termination are provided as standard.

Rated Voltage
[V AC]
Motor Current (A)T  Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Open Type — Line-Connected Motors¬  IP65 (Type 4/12) Enclosed
Non-Combination Controllers§ Ø 
Cat. No. Cat. No.
230 1…5 1.1 1 100…240V AC, 50/60 Hz 150-F5NBD 150-F5FAD
24V AC/DC§  150-F5NBR
5...25 5.5 7.5 100…240V AC, 50/60 Hz 150-F25NBD 150-F25FAD
24V AC/DC§  150-F25NBR
8.6...43 11 15 100…240V AC, 50/60 Hz 150-F43NBD 150-F43FAD
24V AC/DC§  150-F43NBR
12...60 15 20 100…240V AC, 50/60 Hz 150-F60NBD 150-F60FAD
24V AC/DC§  150-F60NBR
17...85 22 30 100…240V AC, 50/60 Hz 150-F85NBD 150-F85FAD
24V AC/DC§  150-F85NBR
27…108 30 40 100…240V AC, 50/60 Hz 150-F108NBD 150-F108FAD
24V AC/DC§  150-F108NBR
34…135 37 50 100…240V AC, 50/60 Hz 150-F135NBD 150-F135FAD
24V AC/DC§  150-F135NBR
67…201 55 75 100…240V AC, 50/60 Hz 150-F201NBD 150-F201FAD
24V AC/DC§  150-F201NBR
84…251 75 100 100…240V AC, 50/60 Hz 150-F251NBD 150-F251FAD
24V AC/DC§  150-F251NBR
106…317 90 125 100…240V AC, 50/60 Hz 150-F317NBD 150-F317FAD
24V AC/DC§  150-F317NBR
120…361 110 150 100…240V AC, 50/60 Hz 150-F361NBD 150-F361FAD
24V AC/DC§  150-F361NBR
160…480 132 200 100…240V AC, 50/60 Hz 150-F480NBD 150-F480FAD
24V AC/DC§  150-F480NBR
208…625 200 250 110/120V AC, 50/60 Hz 150-F625NBE 150-F625FAE
230/240V AC, 50/60 Hz 150-F625NBA 150-F625FAA
260…780 250 300 110/120V AC, 50/60 Hz 150-F780NBE 150-F780FAE
230/240V AC, 50/60 Hz 150-F780NBA 150-F780FAA
323…970 315 400 110/120V AC, 50/60 Hz 150-F970NBE
230/240V AC, 50/60 Hz 150-F970NBA
416…1250 400 500 110/120V AC, 50/60 Hz 150-F1250NBE
230/240V AC, 50/60 Hz 150-F1250NBA
  
¬ Controllers rated 108 A and greater are not equipped with line and load terminal lugs. See Terminal Lug Kits (108…1250 A) for terminal lug kits.
T Motor FLA rating should fall within specified current range for unit to operate properly.
§ These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string.
§ Separate 120V or 240V single-phase power supply is required for fan operation.
Ø Line and load termination are provided as standard.

Rated Voltage
[V AC]
Motor Current (A)T  Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Open Type — Line-Connected Motors¬  IP65 (Type 4/12) Enclosed
Non-Combination Controllers§ Ø 
Cat. No. Cat. No.
400/415/460 1…5 2.2 3 100…240V AC, 50/60 Hz 150-F5NBD 150-F5FBD
24V AC/DC§  150-F5NBR
5...25 11 15 100…240V AC, 50/60 Hz 150-F25NBD 150-F25FBD
24V AC/DC§  150-F25NBR
8.6...43 22 30 100…240V AC, 50/60 Hz 150-F43NBD 150-F43FBD
24V AC/DC§  150-F43NBR
12...60 30 40 100…240V AC, 50/60 Hz 150-F60NBD 150-F60FBD
24V AC/DC§  150-F60NBR
17...85 45 60 100…240V AC, 50/60 Hz 150-F85NBD 150-F85FBD
24V AC/DC§  150-F85NBR
27…108 55 75 100…240V AC, 50/60 Hz 150-F108NBD 150-F108FBD
24V AC/DC§  150-F108NBR
34…135 75 100 100…240V AC, 50/60 Hz 150-F135NBD 150-F135FBD
24V AC/DC§  150-F135NBR
67…201 110 150 100…240V AC, 50/60 Hz 150-F201NBD 150-F201FBD
24V AC/DC§  150-F201NBR
84…251 132 200 100…240V AC, 50/60 Hz 150-F251NBD 150-F251FBD
24V AC/DC§  150-F251NBR
106…317 160 250 100…240V AC, 50/60 Hz 150-F317NBD 150-F317FBD
24V AC/DC§  150-F317NBR
120…361 200 300 100…240V AC, 50/60 Hz 150-F361NBD 150-F361FBD
24V AC/DC§  150-F361NBR
160…480 250 400 100…240V AC, 50/60 Hz 150-F480NBD 150-F480FBD
24V AC/DC§  150-F480NBR
208…625 355 500 110/120V AC, 50/60 Hz 150-F625NBE 150-F625FBE
230/240V AC, 50/60 Hz 150-F625NBA 150-F625FBA
260…780 450 600 110/120V AC, 50/60 Hz 150-F780NBE 150-F780FBE
230/240V AC, 50/60 Hz 150-F780NBA 150-F780FBA
323…970 560 800 110/120V AC, 50/60 Hz 150-F970NBE
230/240V AC, 50/60 Hz 150-F970NBA
416…1250 710 1000 110/120V AC, 50/60 Hz 150-F1250NBE
230/240V AC, 50/60 Hz 150-F1250NBA
  
¬ Controllers rated 108 A and greater are not equipped with line and load terminal lugs. See Terminal Lug Kits (108…1250 A) for terminal lug kits.
T Motor FLA rating should fall within specified current range for unit to operate properly.
§ These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string.
§ Separate 120V or 240V single-phase power supply is required for fan operation.
Ø Line and load termination are provided as standard.

Rated Voltage
[V AC]
Motor Current (A)T  Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Open Type — Line-Connected Motors¬  IP65 (Type 4/12) Enclosed
Non-Combination Controllers§ Ø 
Cat. No. Cat. No.
500/575 1...5 2.2 3 100…240V AC, 50/60 Hz 150-F5NCD 150-F5FCD
24V AC/DC§  150-F5NCR
5...25 15 20 100…240V AC, 50/60 Hz 150-F25NCD 150-F25FCD
24V AC/DC§  150-F25NCR
8.6...43 22 40 100…240V AC, 50/60 Hz 150-F43NCD 150-F43FCD
24V AC/DC§  150-F43NCR
12...60 37 50 100…240V AC, 50/60 Hz 150-F60NCD 150-F60FCD
24V AC/DC§  150-F60NCR
17...85 55 75 100…240V AC, 50/60 Hz 150-F85NCD 150-F85FCD
24V AC/DC§  150-F85NCR
27…108 75 100 100…240V AC, 50/60 Hz 150-F108NCD 150-F108FCD
24V AC/DC§  150-F108NCR
34…135 90 125 100…240V AC, 50/60 Hz 150-F135NCD 150-F135FCD
24V AC/DC§  150-F135NCR
67…201 132 200 100…240V AC, 50/60 Hz 150-F201NCD 150-F201FCD
24V AC/DC§  150-F201NCR
84…251 160 250 100…240V AC, 50/60 Hz 150-F251NCD 150-F251FCD
24V AC/DC§  150-F251NCR
106…317 200 300 100…240V AC, 50/60 Hz 150-F317NCD 150-F317FCD
24V AC/DC§  150-F317NCR
120…361 250 350 100…240V AC, 50/60 Hz 150-F361NCD 150-F361FCD
24V AC/DC§  150-F361NCR
160…480 315 500 100…240V AC, 50/60 Hz 150-F480NCD 150-F480FCD
24V AC/DC§  150-F480NCR
208…625 450 600 110/120V AC, 50/60 Hz 150-F625NCE 150-F625FCE
230/240V AC, 50/60 Hz 150-F625NCA 150-F625FCA
260…780 560 800 110/120V AC, 50/60 Hz 150-F780NCE 150-F780FCE
230/240V AC, 50/60 Hz 150-F780NCA 150-F780FCA
323…970 710 1000 110/120V AC, 50/60 Hz 150-F970NCE
230/240V AC, 50/60 Hz 150-F970NCA
416…1250 900 1300 110/120V AC, 50/60 Hz 150-F1250NCE
230/240V AC, 50/60 Hz 150-F1250NCA
  

Rated Voltage
[V AC]
Motor Current (A)T  Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Open Type — Line-Connected Motors¬ 
Cat. No.
690/Y 27…108 90 100 100…240V AC, 50/60 Hz 150-F108NZD
34…135 132 175 100…240V AC, 50/60 Hz 150-F135NZD
67…201 160 200 100…240V AC, 50/60 Hz 150-F201NZD
84…251 200 250 100…240V AC, 50/60 Hz 150-F251NZD
106…317 315 400 100…240V AC, 50/60 Hz 150-F317NZD
120…361 355 450 100…240V AC, 50/60 Hz 150-F361NZD
160…480 450 600 100…240V AC, 50/60 Hz 150-F480NZD
208…625 630 800 110/120V AC, 50/60 Hz 150-F625NZE
230/240V AC, 50/60 Hz 150-F625NZA
260…780 800 1000 110/120V AC, 50/60 Hz 150-F780NZE
230/240V AC, 50/60 Hz 150-F780NZA
323…970 1000 1300 110/120V AC, 50/60 Hz 150-F970NZE
230/240V AC, 50/60 Hz 150-F970NZA
416…1250 1200 1600 110/120V AC, 50/60 Hz 150-F1250NZE
230/240V AC, 50/60 Hz 150-F1250NZA
  
¬ Controllers rated 108 A and greater are not equipped with line and load terminal lugs. See Terminal Lug Kits (108…1250 A) for terminal lug kits.
T Motor FLA rating should fall within specified current range for unit to operate properly.
§ These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string.
§ Separate 120V or 240V single-phase power supply is required for fan operation.
Ø Line and load termination are provided as standard.

Open Type Controllers — For use with Delta-Connected Motors

Rated Voltage
[V AC]
Motor Current (A)T  Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Open Type¬ 
Cat. No.
200/208 1.7…8.7 2 100…240V AC, 50/60 Hz 150-F5NBD
24V AC/DC§  150-F5NBR
8.7…43 10 100…240V AC, 50/60 Hz 150-F25NBD
24V AC/DC§  150-F25NBR
14.9…74 20 100…240V AC, 50/60 Hz 150-F43NBD
24V AC/DC§  150-F43NBR
20.8…104 30 100…240V AC, 50/60 Hz 150-F60NBD
24V AC/DC§  150-F60NBR
29.4…147 40 100…240V AC, 50/60 Hz 150-F85NBD
24V AC/DC§  150-F85NBR
47…187 60 100…240V AC, 50/60 Hz 150-F108NBD
24V AC/DC§  150-F108NBR
59…234 75 100…240V AC, 50/60 Hz 150-F135NBD
24V AC/DC§  150-F135NBR
116…348 100 100…240V AC, 50/60 Hz 150-F201NBD
24V AC/DC§  150-F201NBR
145…435 150 100…240V AC, 50/60 Hz 150-F251NBD
24V AC/DC§  150-F251NBR
183…549 200 100…240V AC, 50/60 Hz 150-F317NBD
24V AC/DC§  150-F317NBR
208…625 200 100…240V AC, 50/60 Hz 150-F361NBD
24V AC/DC§  150-F361NBR
277…831 300 100…240V AC, 50/60 Hz 150-F480NBD
24V AC/DC§  150-F480NBR
283…850 300 110/120V AC, 50/60 Hz 150-F625NBE
230/240V AC, 50/60 Hz 150-F625NBA
300…900 300 110/120V AC, 50/60 Hz 150-F780NBE
230/240V AC, 50/60 Hz 150-F780NBA
400…1200 400 110/120V AC, 50/60 Hz 150-F970NBE
230/240V AC, 50/60 Hz 150-F970NBA
533…1600 500 110/120V AC, 50/60 Hz 150-F1250NBE
230/240V AC, 50/60 Hz 150-F1250NBA
  
¬ Controllers rated 108 A and greater are not equipped with line and load terminal lugs. See Terminal Lug Kits (108…1250 A) for terminal lug kits.
T Motor FLA rating should fall within specified current range for unit to operate properly.
§ Separate 120V or 240V single-phase power supply is required for fan operation.

Rated Voltage
[V AC]
Motor Current (A)T  Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Open Type¬ 
Cat. No.
230 1.7…8.7 2.2 2 100…240V AC, 50/60 Hz 150-F5NBD
24V AC/DC§  150-F5NBR
8.7…43 11 15 100…240V AC, 50/60 Hz 150-F25NBD
24V AC/DC§  150-F25NBR
14.9…74 22 25 100…240V AC, 50/60 Hz 150-F43NBD
24V AC/DC§  150-F43NBR
20.8…104 30 40 100…240V AC, 50/60 Hz 150-F60NBD
24V AC/DC§  150-F60NBR
29.4…147 45 50 100…240V AC, 50/60 Hz 150-F85NBD
24V AC/DC§  150-F85NBR
47…187 55 60 100…240V AC, 50/60 Hz 150-F108NBD
24V AC/DC§  150-F108NBR
59…234 75 75 100…240V AC, 50/60 Hz 150-F135NBD
24V AC/DC§  150-F135NBR
116…348 110 125 100…240V AC, 50/60 Hz 150-F201NBD
24V AC/DC§  150-F201NBR
145…435 132 150 100…240V AC, 50/60 Hz 150-F251NBD
24V AC/DC§  150-F251NBR
183…549 160 200 100…240V AC, 50/60 Hz 150-F317NBD
24V AC/DC§  150-F317NBR
208…625 200 250 100…240V AC, 50/60 Hz 150-F361NBD
24V AC/DC§  150-F361NBR
277…831 250 350 100…240V AC, 50/60 Hz 150-F480NBD
24V AC/DC§  150-F480NBR
283…850 250 350 110/120V AC, 50/60 Hz 150-F625NBE
230/240V AC, 50/60 Hz 150-F625NBA
300…900 250 350 110/120V AC, 50/60 Hz 150-F780NBE
230/240V AC, 50/60 Hz 150-F780NBA
400…1200 400 400 110/120V AC, 50/60 Hz 150-F970NBE
230/240V AC, 50/60 Hz 150-F970NBA
533…1600 500 600 110/120V AC, 50/60 Hz 150-F1250NBE
230/240V AC, 50/60 Hz 150-F1250NBA
  
¬ Controllers rated 108 A and greater are not equipped with line and load terminal lugs. See Terminal Lug Kits (108…1250 A) for terminal lug kits.
T Motor FLA rating should fall within specified current range for unit to operate properly.
§ Separate 120V or 240V single-phase power supply is required for fan operation.

Rated Voltage
[V AC]
Motor Current (A)T  Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Open Type¬ 
Cat. No.
400/415/460 1.7…8.7 4 5 100…240V AC, 50/60 Hz 150-F5NBD
24V AC/DC§  150-F5NBR
8.7…43 22 30 100…240V AC, 50/60 Hz 150-F25NBD
24V AC/DC§  150-F25NBR
14.9…74 37 50 100…240V AC, 50/60 Hz 150-F43NBD
24V AC/DC§  150-F43NBR
20.8…104 55 75 100…240V AC, 50/60 Hz 150-F60NBD
24V AC/DC§  150-F60NBR
29.4…147 75 100 100…240V AC, 50/60 Hz 150-F85NBD
24V AC/DC§  150-F85NBR
47…187 90 150 100…240V AC, 50/60 Hz 150-F108NBD
24V AC/DC§  150-F108NBR
59…234 132 150 100…240V AC, 50/60 Hz 150-F135NBD
24V AC/DC§  150-F135NBR
116…348 160 250 100…240V AC, 50/60 Hz 150-F201NBD
24V AC/DC§  150-F201NBR
145…435 250 350 100…240V AC, 50/60 Hz 150-F251NBD
24V AC/DC§  150-F251NBR
183…549 315 450 100…240V AC, 50/60 Hz 150-F317NBD
24V AC/DC§  150-F317NBR
208…625 355 500 100…240V AC, 50/60 Hz 150-F361NBD
24V AC/DC§  150-F361NBR
277…831 450 700 100…240V AC, 50/60 Hz 150-F480NBD
24V AC/DC§  150-F480NBR
283…850 500 700 110/120V AC, 50/60 Hz 150-F625NBE
230/240V AC, 50/60 Hz 150-F625NBA
300…900 500 700 110/120V AC, 50/60 Hz 150-F780NBE
230/240V AC, 50/60 Hz 150-F780NBA
400…1200 710 1000 110/120V AC, 50/60 Hz 150-F970NBE
230/240V AC, 50/60 Hz 150-F970NBA
533…1600 900 1400 110/120V AC, 50/60 Hz 150-F1250NBE
230/240V AC, 50/60 Hz 150-F1250NBA
  
¬ Controllers rated 108 A and greater are not equipped with line and load terminal lugs. See Terminal Lug Kits (108…1250 A) for terminal lug kits.
T Motor FLA rating should fall within specified current range for unit to operate properly.
§ Separate 120V or 240V single-phase power supply is required for fan operation.

Rated Voltage
[V AC]
Motor Current (A)T  Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Open Type¬ 
Cat. No.
500/575 1.7…8.7 5.5 7.5 100…240V AC, 50/60 Hz 150-F5NCD
24V AC/DC§  150-F5NCR
8.7…43 15 40 100…240V AC, 50/60 Hz 150-F25NCD
24V AC/DC§  150-F25NCR
14.9…74 45 60 100…240V AC, 50/60 Hz 150-F43NCD
24V AC/DC§  150-F43NCR
20.8…104 55 100 100…240V AC, 50/60 Hz 150-F60NCD
24V AC/DC§  150-F60NCR
29.4…147 90 150 100…240V AC, 50/60 Hz 150-F85NCD
24V AC/DC§  150-F85NCR
47…187 132 150 100…240V AC, 50/60 Hz 150-F108NCD
24V AC/DC§  150-F108NCR
59…234 160 200 100…240V AC, 50/60 Hz 150-F135NCD
24V AC/DC§  150-F135NCR
116…348 250 300 100…240V AC, 50/60 Hz 150-F201NCD
24V AC/DC§  150-F201NCR
145…435 315 400 100…240V AC, 50/60 Hz 150-F251NCD
24V AC/DC§  150-F251NCR
183…549 400 500 100…240V AC, 50/60 Hz 150-F317NCD
24V AC/DC§  150-F317NCR
208…625 450 600 100…240V AC, 50/60 Hz 150-F361NCD
24V AC/DC§  150-F361NCR
277…831 560 900 100…240V AC, 50/60 Hz 150-F480NCD
24V AC/DC§  150-F480NCR
283…850 560 900 110/120V AC, 50/60 Hz 150-F625NCE
230/240V AC, 50/60 Hz 150-F625NCA
300…900 630 900 110/120V AC, 50/60 Hz 150-F780NCE
230/240V AC, 50/60 Hz 150-F780NCA
400…1200 800 1300 110/120V AC, 50/60 Hz 150-F970NCE
230/240V AC, 50/60 Hz 150-F970NCA
533…1600 1100 1600 110/120V AC, 50/60 Hz 150-F1250NCE
230/240V AC, 50/60 Hz 150-F1250NCA
  
¬ Controllers rated 108 A and greater are not equipped with line and load terminal lugs. See Terminal Lug Kits (108…1250 A) for terminal lug kits.
T Motor FLA rating should fall within specified current range for unit to operate properly.
§ Separate 120V or 240V single-phase power supply is required for fan operation.

Combination Line-Connected Controllers — IP65 (Type 4/12) Enclosed with Fusible Disconnect or Circuit Breaker

Build a Catalog Number


These controllers include line and load terminations. Enclosures other than those listed are available; consult your local Rockwell Automation sales office or Allen-Bradley distributor. All 153 bulletin numbers are supplied with thermal magnetic circuit breakers.

The Fusible Disconnects do not come with fuses.


Rated Voltage
[V AC]
kW, 50 Hz Hp, 60 Hz Controller Current
Rating T 
IP65 (Type 4/12) Enclosed Combination Controllers with Fusible Disconnect¬  IP65 (Type 4/12) Enclosed Combination Controllers with Circuit Breaker¬ 
Cat. No. Cat. No.
200 0.5 5 152H-F5FHD-33 153H-F5FHD-33
0.75 5 152H-F5FHD-34 153H-F5FHD-34
1 5 152H-F5FHD-35 153H-F5FHD-35
1.5 25 152H-F25FHD-36 153H-F25FHD-36
2 25 152H-F25FHD-37 153H-F25FHD-37
3 25 152H-F25FHD-38 153H-F25FHD-38
5 25 152H-F25FHD-39 153H-F25FHD-39
5 25 152H-F25FHD-40 153H-F25FHD-40
10 43 152H-F43FHD-41 153H-F43FHD-41
15 60 152H-F60FHD-42 153H-F60FHD-42
20 85 152H-F85FHD-43 153H-F85FHD-43
25 85 152H-F85FHD-44 153H-F85FHD-44
30 108 152H-F108FHD-45 153H-F108FHD-45
40 135 152H-F135FHD-46 153H-F135FHD-46
50 201 152H-F201FHD-47 153H-F201FHD-47
60 201 152H-F201FHD-48 153H-F201FHD-48
75 251 152H-F251FHD-49 153H-F251FHD-49
100 317 152H-F317FHD-50 153H-F317FHD-50
125 361 152H-F361FHD-51 153H-F361FHD-51
150 480 152H-F480FHD-52 153H-F480FHD-52
200 625 152H-F625FHD-54 153H-F625FHD-54
250 780 152H-F780FHD-56 153H-F780FHD-56
230 0.37 0.5 5 152H-F5FAD-33 153H-F5FAD-33
0.55 0.75 5 152H-F5FAD-34 153H-F5FAD-34
0.75 1 5 152H-F5FAD-35 153H-F5FAD-35
1.1 1.5 25 152H-F25FAD-36 153H-F25FAD-36
1.5 2 25 152H-F25FAD-37 153H-F25FAD-37
2.2 3 25 152H-F25FAD-38 153H-F25FAD-38
3.7 5 25 152H-F25FAD-39 153H-F25FAD-39
5.5 7.5 25 152H-F25FAD-40 153H-F25FAD-40
7.5 10 43 152H-F43FAD-41 153H-F43FAD-41
11 15 43 152H-F43FAD-42 153H-F43FAD-42
15 20 60 152H-F60FAD-43 153H-F60FAD-43
18.5 25 85 152H-F85FAD-44 153H-F85FAD-44
22 30 85 152H-F85FAD-45 153H-F85FAD-45
30 40 108 152H-F108FAD-46 153H-F108FAD-46
37 50 135 152H-F135FAD-47 153H-F135FAD-47
45 60 201 152H-F201FAD-48 153H-F201FAD-48
55 75 201 152H-F201FAD-49 153H-F201FAD-49
75 100 251 152H-F251FAD-50 153H-F251FAD-50
90 125 317 152H-F317FAD-51 153H-F317FAD-51
110 150 361 152H-F361FAD-52 153H-F361FAD-52
132 200 480 152H-F480FAD-54 153H-F480FAD-54
185 250 625 152H-F625FAD-56 153H-F625FAD-56
220 300 780 152H-F780FAD-57 153H-F780FAD-57
  
¬ These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string.
T The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local Rockwell Automation sales office or Allen-Bradley distributor.

Rated Voltage
[V AC]
kW, 50 Hz Hp, 60 Hz Controller Current
Rating T 
IP65 (Type 4/12) Enclosed Combination Controllers with Fusible Disconnect¬  IP65 (Type 4/12) Enclosed Combination Controllers with Circuit Breaker¬ 
Cat. No. Cat. No.
400/460 0.37 0.5 5 152H-F5FBD-33 153H-F5FBD-33
0.55 0.75 5 152H-F5FBD-34 153H-F5FBD-34
0.75 1 5 152H-F5FBD-35 153H-F5FBD-35
1.1 1.5 5 152H-F5FBD-36 153H-F5FBD-36
1.5 2 5 152H-F5FBD-37 153H-F5FBD-37
2.2 3 5 152H-F5FBD-38 153H-F5FBD-38
3.7 5 25 152H-F25FBD-39 153H-F25FBD-39
5.5 7.5 25 152H-F25FBD-40 153H-F25FBD-40
7.5 10 25 152H-F25FBD-41 153H-F25FBD-41
11 15 25 152H-F25FBD-42 153H-F25FBD-42
15 20 43 152H-F43FBD-43 153H-F25FBD-43
18.5 25 43 152H-F43FBD-44 153H-F43FBD-44
22 30 43 152H-F43FBD-45 153H-F43FBD-45
30 40 60 152H-F60FBD-46 153H-F60FBD-46
37 50 85 152H-F85FBD-47 153H-F85FBD-47
45 60 85 152H-F85FBD-48 153H-F85FBD-48
55 75 108 152H-F108FBD-49 153H-F108FBD-49
75 100 135 152H-F135FBD-50 153H-F135FBD-50
90 125 201 152H-F201FBD-51 153H-F201FBD-51
110 150 201 152H-F201FBD-52 153H-F201FBD-52
132 200 251 152H-F251FBD-54 153H-F251FBD-54
160 250 317 152H-F317FBD-56 153H-F317FBD-56
200 300 361 152H-F361FBD-57 153H-F361FBD-57
250 350 480 152H-F480FBD-58 153H-F480FBD-58
250 400 480 152H-F480FBD-59 153H-F480FBD-59
355 500 625 152H-F625FBD-61 153H-F625FBD-61
450 600 780 152H-F780FBD-62 153H-F780FBD-62
500/575 0.55 0.75 5 152H-F5FCD-34 153H-F5FCD-34
0.75 1 5 152H-F5FCD-35 153H-F5FCD-35
1.1 1.5 5 152H-F5FCD-36 153H-F5FCD-36
1.5 2 5 152H-F5FCD-37 153H-F5FCD-37
2.2 3 5 152H-F5FCD-38 153H-F5FCD-38
3.7 5 25 152H-F25FCD-39 153H-F25FCD-39
5.5 7.5 25 152H-F25FCD-40 153H-F25FCD-40
7.5 10 25 152H-F25FCD-41 153H-F25FCD-41
11 15 25 152H-F25FCD-42 153H-F25FCD-42
15 20 43 152H-F43FCD-43 153H-F43FCD-43
18.5 25 43 152H-F43FCD-44 153H-F43FCD-44
22 30 43 152H-F43FCD-45 153H-F43FCD-45
22 40 43 152H-F43FCD-46 153H-F43FCD-46
37 50 60 152H-F60FCD-47 153H-F60FCD-47
45 60 85 152H-F85FCD-48 153H-F85FCD-48
55 75 85 152H-F85FCD-49 153H-F85FCD-49
75 100 108 152H-F108FCD-50 153H-F108FCD-50
90 125 135 152H-F135FCD-51 153H-F135FCD-51
110 150 201 152H-F201FCD-52 153H-F201FCD-52
132 200 201 152H-F201FCD-54 153H-F201FCD-54
160 250 251 152H-F251FCD-56 153H-F251FCD-56
200 300 317 152H-F317FCD-57 153H-F317FCD-57
250 350 361 152H-F361FCD-58 153H-F361FCD-58
295 400 480 152H-F480FCD-59 153H-F480FCD-59
315 450 480 152H-F480FCD-60 153H-F480FCD-60
315 500 480 152H-F480FCD-61 153H-F480FCD-61
450 600 625 152H-F625FCD-62 153H-F625FCD-62
560 800 780 152H-F780FCD-65 153H-F780FCD-65
  
¬ These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string.
T The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local Rockwell Automation sales office or Allen-Bradley distributor.

Control Options (open and enclosed)

Option Description Cat. No. Modification
Pump Control Provides smooth motor acceleration and deceleration, reducing surges caused by the starting and stopping of centrifugal pumps. Starting time is adjustable from 0…30 s, and stopping time is adjustable from 0…120 s. B¬ 
Braking Control Provides Smart Motor Braking (SMB), Accu-Stop, and Slow Speed with Braking. D¬ 
  

Enclosed Options

Option Description Cat. No. Modification
Push Buttons Start-Stop Push Button -1
Start-Stop Push Button with H-O-A Selector Switch -1F
Soft Stop Push ButtonT  1XA
Pump Stop Push ButtonT  1XB
Slow Speed Push ButtonT  1XC
Brake Push ButtonT  1XD
Accu-Stop/Slow Speed Push ButtonT  1XE
Selector Switch Hand-Off-Auto Selector Switch -3
SMC-Off-Bypass Selector Switch -3B ª 
Pilot Lights Transformer Pilot Light - Green Power On Indicator -4G
Transformer Pilot Light - Red Run Indicator -4R
Push-to-Test Pilot Light - Red Run Indicator -5R
Control Circuit Transformer Control Circuit Transformer (fused primary and secondary) -6P
Additional 100VA Control Circuit Transformer (fused primary and secondary) -6PX
Protective Modules 480V Line Side Protective Module -8L
600V Line Side Protective Module
480V Load Side Protective Module -8M
600V Load Side Protective Module
480V Both Line and Load Side Protective Modules -8B
600V Both Line and Load Side Protective Modules
Human Interface Module Door-mounted, Full Numeric (Type 4/12) -HC3
Communication Module Remote I/O -20R
RS-485 -20S
DeviceNet -20D
Ethernet/IP -20E
Control Net -20C
ProfiBUS -20P
Disconnect Auxiliary N.O. disconnect auxiliary mounted on operating mechanism -98
N.C. disconnect auxiliary mounted on operating mechanism -99
Circuit Breaker Auxiliary Internal N.O. circuit breaker auxiliary -98X
Internal N.C. circuit breaker auxiliary -99X
Service Entrance Label Service Entrance Label -SEL
U.L. Label U.L. Label -UL
  

¬ Add the designated letter to the end of the cat. no. Example: To add the Pump Control option: Cat. No. 150-F361NBDB or Cat. No. 152H-F361FBDB-57.
T Option push buttons are available only when the corresponding option module is selected. Example: Cat. No. 150-F108FBDB-1XB.
ª Bypass contactor and overload are not included with this option. A -NB or -BP needs to be added to the catalog string to add these devices.


Option Description Cat. No. Modification
NEMA Bypass Contactor and Overload Relay 5…43 A -NB
60…85 A
108…135 A
201…251 A
317…361 A
480 A
NEMA Isolation Contactor 5…43 A -NI
60…85 A
108…135 A
201…251 A
317…361 A
480 A
MCS Isolation Contactor 5…43 A 15xB-F-
60…85 A
108…135 A
MCS Bypass Contactor and Overload Relay 5…43 A -BP
60…85 A
108…135 A
201…251 A
317…361 A
  

Accessories

Protective Modules¬ 

Protective modules must not be placed on the load side of a device when using an inside-the-delta connection or with Pump and Braking control.

Click to enlarge - 150-7-76-1 Current Rating Description Field Modification
Cat. No.
5…85 480V Protective Module 150-F84
108…1250 150-F84L
5…85 600V Protective Module 150-F86
108…1250 150-F86L
  
¬ The same protective module mounts on the line or load side of the SMC-Flex. For applications requiring both line and load side protection, two protective modules must be ordered.

Terminal Lug Kits (108…1250 A)

Click to enlarge - 150-7_23-2 Current
Rating (A) T 
Wire Size Total No. of Line Controller
Terminal Lugs
Possible Each Side
Pkg. Qty. Cat. No.
Line Side Load Side
108…135§  #6…250 MCM AWG
16 mm2…120 mm2
3 3 3 199-LF1
201…251§  6 6
317…480§  #4…500 MCM AWG
25 mm2…240 mm2
6 6 199-LG1
625…780 2/0…500 MCM AWG 6 6 100-DL630
970 4/0…500 MCM AWG 3 3 100-DL860
1250§  2/0…500 MCM AWG 3 3 100-DL630
4/0…500 MCM AWG 3 3 100-DL860
  
Line and Load terminals are provided as standard on enclosed SMCs.
T  5…85 A units have box lugs standard. No additional lugs are required.
§  The 1250 A device requires (1) 100-DL630 and (1) 100-DL860 per connection.
§ When a multi-conductor lug is required, refer to the User Manual for appropriate lug catalog number.

IEC Terminal Covers

Click to enlarge - 150-7-76-3 Description‡  Package Quantity Field Modification
Cat. No.
IEC line or load terminal covers for 108 and 135 A devices.
Dead front protection
1 150-TC1
IEC line or load terminal covers for 201…251 A devices.
Dead front protection
1 150-TC2
IEC line or load terminal covers for 317…480 A devices.
Dead front protection
1 150-TC3
  

Human Interface and Communication Modules

Description Cat. No.
Click to enlarge - 150-7-76-4 Hand-Held
Human Interface Modules
LCD Display, Full Numeric Keypad¬  20-HIM-A3
LCD Display, Programmer Only¬  20-HIM-A5
Door-Mounted
Human Interface Modules
Remote (Panel Mount) LCD Display, Full Numeric Keypad 20-HIM-C3S
LCD Display, Programmer Only HIM (includes 3 m cable) 20-HIM-C5S
Human Interface Module
Interface Cables
PowerFlex HIM Interface Cable, 1 m (39 in) 20-HIM-H10
Cable Kit (Male-Female) 0.33 m (1.1 ft) 1202-H03
Cable Kit (Male-Female) 1 m (3.3 ft) 1202-H10
Cable Kit (Male-Female) 3 m (9.8 ft) 1202-H30
Cable Kit (Male-Female) 9 m (29.5 ft) 1202-H90
DPI/SCANport™ One to Two Port Splitter Cable 1203-S03
Description (IP30/Type 1) For Use With  
Click to enlarge - 150-7-76-5 Communication Modules Remote I/O Communication Adapter Bulletin 150 SMC Flex 20-COMM-R
RS485 DF1 Communication Adapter 20-COMM-S
PROFIBUS™ DP Communication Adapter 20-COMM-P
ControlNet™ Communication Adapter (Coax) 20-COMM-C
Interbus™ Communication Adapter 20-COMM-I
Modbus/TCP Communication Adapter 20-COMM-M
DeviceNet™ Communication Adapter 20-COMM-D
EtherNet/IP™ Communication Adapter 20-COMM-E
HVAC Communication Adapter 20-COMM-H
ControlNet™ Communication Adapter (Fiber) 20-COMM-Q
  DriveTools™ Programming Software WIN NT/2000/XP 9303-4DTE01ENE
  DriveTools™ Sp Programming Software WIN NT/2000/XP 9303-4DTS01ENE
  AnaCANda™ RS-232 to DPi PC Interface Serial 1203-SSS
  DPi to USB PC Interface USB 1203-USB
  
¬ Requires a 20-HIM-H10 cable to connect to the SMC-Flex.

Specifications

Functional Design Specifications
Standard Features Installation Power Wiring Standard squirrel-cage induction motor or a Wye-Delta, six-lead motor.
Control Wiring 2- and 3-wire control for a wide variety of applications.
Setup Keypad Front keypad and backlit LCD display.
Software Parameter values can be downloaded to the SMC-Flex Controller with DriveTools programming software and the Cat. No. 20-COMM… DPI communication module.
Communications One DPI provided for connection to optional human interface and communication modules.
Starting and Stopping Modes Soft Start
Current Limit Start
Dual Ramp
Full Voltage
Linear Speed Acceleration
Preset Slow Speed
Soft Stop
Protection and Diagnostics Power loss, line fault, voltage unbalance, excessive starts/hour, phase reversal, undervoltage, overvoltage, controller temp, stall, jam, open gate, overload, underload, communication fault.
Metering Amps, volts, kW, kWH, mW, mWH, elapsed time, power factor, motor thermal capacity usage.
Alarm Contact Overload, underload, undervoltage, overvoltage, unbalance, jam, stall, and ground fault
Status Indication Stopped, starting, stopping, at speed, alarm, and fault.
Auxiliary Contacts Four fully programmable contacts as normal/up-to-speed/fault/alarm/network (N.O./N.C.), or external bypass (N.O. only).
Optional Features Pump Control Helps reduce fluid surges in centrifugal pumping systems during starting and stopping period. Starting time is adjustable from 0…30 s. Stopping time is adjustable from 0…120 s.
Braking Control SMB Smart
Motor Braking
Provides motor braking without additional equipment for applications that require the motor to stop quickly. Braking current is adjustable from 0…400% of the motor’s full-load current rating.
Accu-Stop Provides controlled position stopping. During stopping, braking torque is applied to the motor until it reaches preset slow speed (7% or 15% of rated speed) and holds the motor at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed. Braking current is programmable from 0…450% of full-load current.
Slow Speed with Braking Used on applications that require slow speed (in the forward direction) for positioning or alignment and also require braking control to stop.
  

Wiring Diagram — Line Controller

Click to enlarge - 150-7-77-1a


¬ Customer supplied.


Electrical Ratings
  Device Rating UL/CSA/NEMA IEC
Power Circuit Rated Operation Voltage 480V 200…480V AC (–15%, +10%) 200…415V
600V 200…600V AC (–15%, +10%) 200…500V
690V 230…600V AC (–15%, +10%) 230…690V/Y (–15%, +10%)
Rated Insulation Voltage 480V N/A 500V
600V 500V
690V 690V
Rated Impulse Voltage 480V N/A 6000V
600V
690V
Dielectric Withstand 480V 2200V AC 2500V
600V
690V
Repetitive Peak Inverse Voltage Rating 480V 1400V 1400V
600V 1600V 1600V
690V 1800V 1800V
Operating Frequency All 50/60 Hz
Utilization Category 5…480 A MG 1 AC-53B:3.0-50:1750
625…1250 A MG 1 AC-53B:3.0-50:3550
Protection Against Electrical Shock 5…85 A N/A IP20
108…480 A IP2X (with terminal covers)
625…1250 A IP00 (open device)
DV/DT Protection 480V & 600V RC Snubber Network
690V None
Transient Protection 480V & 600V Metal Oxide Varistors: 220 Joules
690V None
Control Circuit Rated Operational Voltage§  5…480 A 100…240V AC or 24V AC/DC
625…1250 A 110/120V AC and 230/240V AC
Rated Insulation Voltage All N/A 240V
Rated Impulse Voltage All N/A 3000V
Dielectric Withstand All 1600V AC 2000V
Operating Frequency All 50/60 Hz
Input onstate voltage minimum 85V AC, 19.2V DC / 20.4V AC
Input onstate current 20 mA @120V AC / 40 mA @ 240V AC, 7.6 mA @ 24V AC/DC
Input offstate voltage maximum 50V AC, 10V DC / 12V AC
Input offstate current @ input offstate voltage <10 mA AC, <3 mA DC
  
§ 690V power is only available with 100…240V control.

Electrical Ratings
Short-Circuit
Protection
SCPD Performance 200…600V Type 1
SCCR List¬  Max. Standard Available Fault Max. Standard Fuse (A)T  Max. Standard Available Fault Max. Circuit Breaker (A) Max. High Fault Max. Fuse (A) ‡ 
Line Device Operational Current Rating (A) 5 5 kA 20 5 kA 20 70 kA 10
25 5 kA 100 5 kA 100 70 kA 50
43 10 kA 150 10 kA 150 70 kA 90
60 10 kA 225 10 kA 225 70 kA 125
85 10 kA 300 10 kA 300 70 kA 175
108 10 kA 400 10 kA 300 70 kA 200
135 10 kA 500 10 kA 400 70 kA 225
201 18 kA 600 18 kA 600 70 kA 350
251 18 kA 700 18 kA 700 70 kA 400
317 30 kA 800 30 kA 800 69 kA 500
361 30 kA 1000 30 kA 1000 69 kA 600
480 42 kA 1200 42 kA 1200 69 kA 800
625 42 kA 1600 42 kA 1600 74 kA 1600
780 42 kA 1600 42 kA 2000 74 kA 1600
970 85 kA 2500 85 kA 2500 85 kA 2500
1250 85 kA 3000 85 kA 3200 85 kA 3000
Delta Device Operational Current Rating (A) 8.7 5 kA 35 5 kA 35 70 kA 17.5
43 5 kA 150 5 kA 150 70 kA 90
74 10 kA 300 10 kA 300 70 kA 150
104 10 kA 400 10 kA 400 70 kA 200
147 10 kA 400 10 kA 400 70 kA 200
187 10 kA 600 10 kA 500 70 kA 300
234 10 kA 700 10 kA 700 70 kA 400
348 18 kA 1000 18 kA 1000 70 kA 600
435 18 kA 1200 18 kA 1200 70 kA 800
549 30 kA 1600 30 kA 1600 69 kA 1000
625 30 kA 1600 30 kA 1600 69 kA 1200
831 42 kA 1600 30 kA 1600 69 kA 1600
850 42 kA 1600 42 kA 2000 74 kA 1600
900 42 kA 1600 42 kA 2000 74 kA 1600
1200 85 kA 3000 85 kA 3200 85 kA 3000
1600 85 kA 3000 85 kA 3200 85 kA 3000
SCPD Performance 690V Type 1
SCCR List¬  Device Rating Max. Standard Available Fault Max. Ampere Tested — North American Style Max. Ampere Tested — European Style
Maximum FLC 108 70 kA A070URD33xxx500 6,9 gRB 73xxx400
6,6URD33xxx500
135 70 kA A070URD33xxx500 6,9 gRB 73xxx400
6,6URD33xxx500
201 70 kA A070URD33xxx700 6,9 gRB 73xxx630
6,6URD33xxx700
251 70 kA A070URD33xxx700 6,9 gRB 73xxx630
6,6URD33xxx700
317 70 kA A070URD33xxx900 6,9 gRB 73xxx800
6,6URD33xxx900
361 70 kA A070URD33xxx900 6,9 gRB 73xxx800
6,6URD33xxx900
480 70 kA A070D33xxx1250
A100URD73xxx1250
9 URD 73xxx1250
6,6URD33xxx1250
625 70 kA A070URD33xxx1400 6,6URD33xxx1400
780 70 kA A070URD33xxx1400 6,6URD33xxx1400
970 85 kA Two fuses in parallel
A070URD33xxx1250
Two fuses in parallel
6,6URD33xxx1250
1250 85 kA Two fuses in parallel
A070URD33xxx1250
Two fuses in parallel
6,6URD33xxx1250
  
¬ Consult local codes for proper sizing of short circuit protection.
T Non-time delay fuses (K5 — 5…480V (8.7…831 A) devices; Class L — 625…1250V (850…1600 A) devices).
‡ High capacity fault rating when used with time delay class CC, J, or L fuses.

Electrical Ratings
Power
Requirements
Control Module 1…480 A 120…240V AC Transformer 75 VA
24V AC Transformer 130 VA
24V DC Inrush Current 5 A
Inrush Time 250 ms
Transient Watts 60 W
Transient Time 500 ms
Steady State Watts 24 W
Minimum Allen-Bradley Power Supply 1606-XLP50E
625…1250 A 751 VA (recommended 800 VA)
Heatsink Fan(s) (A)§  5…135 A, 20 VA
201…251 A, 40 VA
317…480 A, 60 VA
625…1250 A, 150 VA
Steady State Heat Dissipation with Control and Fan Power (Watts) Controller Rating (A) 5 70
25 70
43 81
60 97
85 129
108 91
135 104
201 180
251 198
317 225
361 245
480 290
625 446
780 590
970 812
1250 1222
Auxiliary Contacts
19/20 (Aux #1)
29/30 (Aux #2)
31/32 (Aux #3)
33/34 (Aux #4)
Type of Control Circuit Electromagnetic relay
Number of Contacts 1
Type of Contacts programmable N.O./N.C.
Type of Current AC
Rated Operational Current 3 A @ 120V AC, 1.5 A @ 240V AC
Conventional Thermal Current Ith AC/DC 5 A
Make/Break VA 3600/360
Utilization Category AC-15/DC
PTC Input Ratings Response Resistance 3400 W ±150 W
Reset Resistance 1600 W ±100 W
Short-Circuit Trip Resistance 25 W ±10 W
Max. Voltage at PTC Terminals (RPTC = 4 kW) < 7.5V
Max. Voltage at PTC Terminals (RPTC = open) 30V
Max. No. of Sensors. 6
Max. Cold Resistance of PTC Sensor Chain 1500 W
Response Time 800 ms
Tach Input 0…5V DC, 4.5V DC = 100% Speed
  
§ Heatsink fans can be powered by either 110/120V AC or 220/240V AC.

Environmental
Operating Temperature Range -5…+50 °C (23…+122 °F) (open)
-5…+40 °C (23…+104 °F) (enclosed)
Storage and Transportation Temperature Range –20…+75 °C
Altitude 2000 m (6560 ft)
Humidity 5…95% (non-condensing)
Pollution Degree 2
  

Mechanical
Resistance to Vibration Operational All 1.0 G Peak, 0.15 mm (0.006 in.) displacement
Non-Operational 5…480 A 2.5 G Peak, 0.38 mm (0.015 in.) displacement
625…1250 A 1.0 G Peak, 0.15 mm (0.006 in.) displacement
Resistance to Shock Operational 5…85 A 15 G
108…480 A 5.5 G
625…1250 A 4 G
Non-Operational 5…85 A 30 G
108…480 A 25 G
625…1250 A 12 G
Construction Power Poles 5…85 A Heatsink thyristor modular design
Power Poles 108…1250 A Heatsink hockey puck thyristor modular design
Control Modules Thermoset and Thermoplastic Moldings
Metal Parts Plated Brass, Copper, or Painted Steel
Terminals Power Terminals 5…85 A Cable size — Line Upper — 2.5…95 mm2 (14…3/0 AWG)
Line Lower — 0.8…2.5 mm2 (18…14 AWG)
Load Upper — 2.5…50 mm2 (14…1 AWG)
Load Lower — 0.8…2.5 mm2 (18…14 AWG)
Tightening torque — 14.7 N•m (130 lb.-in.)
Wire strip length — 18…20 mm (0.22…0.34 in.)
108…135 A One M10 x 1.5 diameter hole per power pole
201…251 A Two M10 x 1.5 diameter holes per power pole
317…480 A Two M12 x 1.75 diameter holes per power pole
625…1250 A Two 13.5 mm (0.53 in.) diameter holes per power pole
Power Terminal Markings NEMA, CENELEC EN50 012
Control Terminals M3 screw clamp Clamping yoke connection
Other
EMC Emission Levels Conducted Radio Frequency Emissions
Radiated Emissions
Class A
Class A
EMC Immunity Levels Electrostatic Discharge
Radio Frequency Electromagnetic Field
Fast Transient
Surge Transient
8 kV Air Discharge
Per EN/IEC 60947-4-2
Per EN/IEC 60947-4-2
Per EN/IEC 60947-4-2
Overload Characteristics Current Range   Line Delta
108 27…108 47…187
135 34…135 59…234
201 67…201 116…348
251 84…251 145…435
317 106…317 183…549
361 120…361 208…625
480 160…480 277…831
625 208…625 283…850
780 260…780 300…900
970 323…970 400…1200
1250 416…1250 533…1600
Trip Classes
Trip Current Rating
Number of Poles
10, 15, 20, and 30
117% of Motor FLC
3
Certifications Open-Type Controllers CE Marked Per Low Voltage Directive 73/23/EEC, 93/68/EEC
UL Listed (File No. E96956)
  

Approximate Dimensions and Shipping Weights

Open Type Controllers

Dimensions are in millimeters (inches).
Dimensions are not intended for manufacturing purposes.


Rating (A) Height Width Depth Weight
108…135 443.7
(17.47)
196.4
(7.74)
205.2
(8.08)
15.0 kg
(33 lbs).
201…251 560
(22.05)
225
(8.86)
253.8
(9.99)
30.4 kg
(67 lbs).
317…480 600
(23.62)
290
(11.42)
276.5
(10.89)
45.8 kg
(101 lbs)
625…780 1041.1
(41.0)
596.9
(23.5)
346.2
(13.63)
179 kg
(395 lbs)
970…1250 1041.1
(41.0)
596.9
(23.5)
346.2
(13.63)
224 kg
(495 lbs)
  

Enclosed-Type Line-Connected Controllers

Factory-installed options may affect enclosure size requirements.
Exact dimensions can be obtained after order entry. Please consult your local Rockwell Automation sales office or Allen-Bradley distributor.


Dimensions are in millimeters (inches). Dimensions are not intended for manufacturing purposes.

Click to enlarge - 150-7_18-2


Controller
Rating (A)
Disconnect Rating (A) IP65 (Type 4/12)
B Height A Width C Depth
Non-Combination Controller
5 610 (24) 406 (16) 254 (10)
25 610 (24) 406 (16) 254 (10)
43 610 (24) 406 (16) 254 (10)
60 610 (24) 406 (16) 254 (10)
85 610 (24) 406 (16) 254 (10)
108 762 (30) 610 (24) 305 (12)
135 762 (30) 610 (24) 305 (12)
201 965 (38) 762 (30) 356 (14)
251 965 (38) 762 (30) 356 (14)
317 1295 (51) 914 (36) 356 (14)
361 1295 (51) 914 (36) 356 (14)
480 1295 (51) 914 (36) 356 (14)
625 2286 (90) 762 (30) 508 (20)
780 2286 (90) 762 (30) 508 (20)
  

Controller
Rating (A)
Disconnect Rating (A) IP65 (Type 4/12)
B Height A Width C Depth
Combination Controllers with Fusible Disconnect
5   30 A/J 610 (24) 406 (16) 254 (10)
25   30 A/J 610 (24) 406 (16) 254 (10)
43   60 A/J 610 (24) 406 (16) 254 (10)
60   100 A/J 610 (24) 406 (16) 254 (10)
85   100 A/J 610 (24) 406 (16) 254 (10)
108   200 A/J 965 (38) 762 (30) 356 (14)
135   200 A/J 965 (38) 762 (30) 356 (14)
201   400 A/J 965 (38) 762 (30) 356 (14)
251   400 A/J 965 (38) 762 (30) 356 (14)
317   600 A/J 1524 (60) 965 (38) 356 (14)
361   600 A/J 1524 (60) 965 (38) 356 (14)
480 T  600 A/J 1524 (60) 965 (38) 356 (14)
‡  800 A/L 2286 (90) 508 (20) 508 (20)
625   2286 (90) 1397 (55) 508 (20)
780   2286 (90) 1397 (55) 508 (20)
Combination Controllers with Circuit Breaker
108   175 A/175 A Plug 965 (38) 762 (30) 356 (14)
135   225 A/225 A Plug 965 (38) 762 (30) 356 (14)
201   300 A/300 A Plug 965 (38) 762 (30) 356 (14)
251   400 A/400 A Plug 965 (38) 762 (30) 356 (14)
317   600 A/500 A Plug 1295 (51) 914 (36) 356 (14)
361   600 A/600 A Plug 1295 (51) 914 (36) 356 (14)
480   800 A/800 A Plug 1295 (51) 914 (36) 356 (14)
625   2286 (90) 1651 (65) 508 (20)
780   2286 (90) 1651 (65) 508 (20)
  
T Use this row for 460V -58 and 575V -59.
‡ Use this row for 460V -59 and 575V -60 and -61.