STC™ Starting Torque Controller

Product Overview


Click to enlarge - 154-7_4-1


Bulletin 154 — Smart Motor Controllers — STC Starting Torque Controller

The STC Starting Torque Controller is a compact, simple-to-use, solid-state controller designed for low horsepower squirrel-cage induction motors. It is intended to relieve the starting torque surge encountered in typical across-the-line starting. This will allow for smoother starts and decreased equipment downtime due to shock and vibration problems.

The STC Controller is available in three current rated sizes: 11, 16, and 22 A. It is offered in four voltage ranges: 100…120, 200…230, 380…460, and 500…575V, 50/60 Hz.

The STC Controller is intended to operate in conjunction with an electromechanical motor starter.



Standards Compliance and Certifications

Standards Compliance

UL 508
CSA C22.2 No.14
EN/IEC 60947-1
EN/IEC 60947-4-2


Certifications

cULus Listed (Open Type) (File No. E96956, Guides NMFT, NMFT7)
CE Marked (Open Type) per EMC and Low Voltage Directive


Cat. No. Explanation

154 A11    N    B
a    b    c    d

a
Bulletin Number
Code Description
154 Solid-State Controller

b
Controller Rating
Code Description
A11 11 A, 1…7.5 Hp @ 460V AC
A16 16 A, 1…10 Hp @ 460V AC
A22 22 A, 1…15 Hp @ 460V AC

c
Enclosure Type
Code Description
N Open

d
Input Line Voltage
Code Description
A 200…230V, 50/60 Hz
B 380…460V, 50/60 Hz
C 500…575V, 50/60 Hz
L 100…120V, 50/60 Hz

Product Selection

Build a Catalog Number


Single-Phase Selection — Open Type

Current Rating [A] kW Hp Cat. No.
110…120V AC, 50/60 Hz
11 0.75 1/2 154-A11NL
16 1.1 1 154-A16NL
22 1.5 1-1/2 154-A22NL
200…230V AC, 50/60 Hz
11 1.5 1-1/2 154-A11NA
16 2.2 2 154-A16NA
22 3 3 154-A22NA
  

Three-Phase Selection — Open Type

Current Rating [A] kW Hp Cat. No.
200V AC, 60 Hz
11 3 3 154-A11NA
16 4.5 3 154-A16NA
22 6 5 154-A22NA
230V AC, 50/60 Hz
11 2.2 3 154-A11NA
16 4 5 154-A16NA
22 5.5 7-1/2 154-A22NA
380…460V AC, 50/60 Hz
11 4 7-1/2 154-A11NB
16 7.5 10 154-A16NB
22 11 15 154-A22NB
500…575V AC, 50/60 Hz
11 5.5 10 154-A11NC
16 7.5 10 154-A16NC
22 11 20 154-A22NC
  

Specifications

Click to enlarge - 154-7_5-1


Typical Across-the-Line Response
The figure above shows how starting torque surge during motor startup can cause damage to the motor and to driver equipment.


Click to enlarge - 154-7_5-2


STC Response
The figure above shows how the STC controller is effective in decreasing the magnitude of starting torque surges.


Electrical Ratings
Cat. No. 154-A11… 154-A16… 154-A22…
Rated Operating Current [A] 11 16 22
Maximum Heat Dissipation [W] 15 18 24
Power Section Back-to-back SCR(s)
Rated Operational Voltage (+10%, –15%) 100…120, 200…230V AC, 50/60 Hz, 1-phase, or 200…230, 380…460,
500…575V AC, 50/60 Hz, 3-phase
Cable Size Power Terminals 1.5…6 mm2 (14…12 AWG)
Thermal Capacity IEC 34 (S1), NEMA MG 1
Electrical Design Specifications/Test Requirements
Repetitive Peak Inverse Voltage Rating 1400V up to 480V Line
1600V up to 600V Line
Selectable Start Times
Selectable Initial Torque Settings
0.1…4.5 s
10…80% Locked Rotor Torque
Noise and RF Immunity Surge Transient Peak 3400V. Showering Arc 1500V
DV/DT Protection RC Snubber Network
Mechanical Design Specifications/Test Requirements
Vibration 2.5 G for 60 min
Shock 30 G for 11 ms
Construction Power Poles
Control
Metal Parts
High-temperature thermoplastic moldings
Thermoplastic moldings
Anodized aluminum, plated brass or copper
Terminals Power Terminals
Power Terminals Markings
6.0 mm hole with clamping plate
CENELEC EN50 012, NEMA
Functional Design Specification
Standard Features Setup Wiring
Configuring
The STC controller is wired in series with a motor starter.
The STC controller is configured with rotary digital switches.
Starting From an initial torque setting, the STC controller increases the voltage gradually during the
acceleration period until full voltage is achieved.
Running Protection Motor overload protection is provided by the overload relay as part of the motor starter.
Environmental
Temperature Operating
Storage
0…+50 °C (32…122 °F)
–40…+85 °C (–40…+185 °F)
Altitude 2000 m (6560 ft)
Humidity 5…95% RH (non-condensing)
  

Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

11 A Controller

Click to enlarge - 154-7_7-1


16…22 A Controller

Click to enlarge - 154-7_7-2


Open Type

Controller A
Width
B
Height
C
Depth
D E F G H Approx.
Ship. Wt.
11 A 75
(2-61/64)
111
(4-23/64)
77
(3-1/32)
60
(2-23/64)
90
(3-35/64)
7.5
(19/64)
10
(3-35/64)
2 kg
(4.5 lbs)
16 A 122
(4-13/16)
127
(5)
101
(3-31/32)
24
(15/16)
110
(4-21/64)
90
(3-35/64)
6
(1/4)
18.5
(3/4)
2.25 kg
(5 lbs)
22 A 154
(6-1/16)
180
(7-3/32)
127
(5)
50
(1-31/32)
140
(5-33/64)
140
(5-33/64)
7
(9/32)
20
(25/32)
3.15 kg
(7 lbs)