SMC™ Dialog Plus Smart Motor Controller

Product Overview

Bulletin 150 — SMC™ Dialog Plus Smart Motor Controller

The SMC Dialog Plus™ controller provides microprocessor controlled starting for standard three-phase squirrel-cage induction motors. Four standard modes of operation are available within a single controller:

• Soft Start with Selectable Kickstart
  
• Dual Ramp Start
  
• Current Limit Start with Selectable Kickstart
  
• Full Voltage Start
  

Options include:

• Soft Stop
  
• SMB Smart Motor Braking
  
• Pump Control
  
• Accu-Stop
  
• Preset Slow Speed
  
• Slow Speed with Braking
  

Features include:

• Built-in electronic motor overload protection
  
• Metering
  
• SCANport communication
  
• Keypad programming
  
• Three programmable auxiliary contacts
  
• LCD display
  

The SMC Dialog Plus™ controller is available for motors rated 1…1000 A; 200…480V AC, or 200…600V AC, 50 and 60 Hz. In addition to motors, the SMC Dialog Plus™ controller can be used to control resistive loads.

Standards Compliance and Certifications

Standards Compliance

UL 508
CSA C22.2 No.14
EN/IEC 60947-1
EN/IEC 60947-4-2

Certifications

cULus Listed (Open Type) (File No. E96956, Guides NMFT, NMFT7)
CSA Certified (File No. LR 1234)
CE Marked (Open Type) per EMC and Low Voltage Directive
CCC Certified

Modes of Operation

Modes of Operation

The SMC Dialog Plus controller provides the following modes of operation: Soft Start with selectable Kickstart, Current Limit Start, Dual Ramp Start, and Full Voltage Start.

Soft Start

This method has the most general application. The motor is raised to an initial torque value which is programmable from 0…90% of locked rotor torque. The motor voltage is gradually increased during the acceleration ramp time, which can be programmed from 0…30 seconds.

Soft Start with Selectable Kickstart

A kickstart, or boost, at the beginning of the voltage ramp is intended to provide a current pulse of 550% of full load current. The kickstart time is adjustable from 0.0…2.0 seconds. This allows the motor to develop additional torque at start for loads which may need a boost to get started.

Current Limit Start

This starting mode is used when it is necessary to limit the maximum starting current. The current limit can be programmed for 50…600% of full load current.

Dual Ramp Start

This starting mode is useful on applications that have varying loads and therefore varying starting torque requirements. The Dual Ramp Start offers the user the option to select between two separate Soft Start profiles with separately adjustable ramp times and initial torque settings.

The acceleration ramp times can be programmed from 0…30 seconds. The initial torque values can be programmed from 0…90% of locked rotor torque. Note: Dual Ramp is only available with the standard controller.

Full Voltage Start

This mode is used for applications requiring across-the-line starting. The ramp time is less than 1/4 second.











Description of Starting and Stopping Options

The following options are available in the SMC Dialog Plus controller. Only one option may be added to the standard unit.

Soft Stop¬ 

This option can be used on applications that require an extended coast to rest. It is designed for frictional loads that tend to stop suddenly when voltage is removed from the motor.

The voltage ramp down time can be programmed from 0…60 seconds. The load will stop when the motor voltage drops to a point where the load torque is greater than the motor torque.

Pump Control¬ 

This option is used to reduce surges during the starting and stopping of a centrifugal pump by smoothly accelerating and decelerating the motor. The microprocessor analyzes the motor variables and generates commands which control the motor and reduce the possibility of surges occurring in the system.

The starting time is programmable from 0…30 seconds and the stopping time is programmable from 0…120 seconds.

Preset Slow Speed

This option can be used on applications that require a slow speed (for example, moving material into position).

The preset slow speed can be programmed for either 7% of base speed (low) or 15% of base speed (high) in the forward direction. It can also be set for 10% of base speed (low) or 20% of base speed (high) in the reverse direction without a reversing contactor.

SMB Smart Motor Braking¬ 

This option provides motor braking for applications that require the motor to stop faster than a coast to rest. Braking control, with automatic zero speed shut off, is fully integrated into the compact design of the SMC Dialog Plus controller. This design facilitates a clean, straightforward installation and eliminates the requirement for additional hardware such as braking contactors, resistors, timers, and speed sensors.
The microprocessor based braking system applies braking current to a standard squirrel cage induction motor. The strength of the braking current is programmable from 150…400% of full load current.

Accu-Stop¬ 

This option is used in applications requiring controlled position stopping. During stopping, braking torque is applied to the motor until it reaches preset slow speed (7 or 15% of rated speed) and holds the motor at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed.
Braking current is programmable from 0…400% of full load current. Slow Speed Current is programmable from 0…450% of full load current. Slow speed can be programmed for either 7% (low) or 15% (high).

Accu-Stop with Slow Speed at Start¬ 

The Accu-Stop option can also allow the motor to operate at a preset slow speed when Slow Speed Start is selected. This minimizes the jogging required to position a load. The start command will ramp the voltage from the preset slow speed to full speed. The operation of Accu-Stop is the same as explained previously.

Slow Speed with Braking¬ 

Slow Speed with Braking is used on applications that require slow speed (in the forward direction) for positioning or alignment and also require braking control to stop.

Slow speed adjustments are 7% (low) or 15% (high) of rated speed. Slow speed acceleration current is adjustable from 0…450%. Slow speed running current is adjustable from 0…450% of full load current. Braking current is adjustable from 0…400%.

¬ Not intended to be used as an emergency stop. Refer to the applicable standards for emergency stop requirements.

The following options are available in the SMC Dialog Plus controller. Only one option may be added to the standard unit.















Description of Features

Electronic Motor Overload Protection

The SMC Dialog Plus controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished electronically with an I²t algorithm.
When coordinated with the proper short circuit protection, overload protection is intended to protect the motor, motor controller, and power wiring against overheating caused by excessive overcurrent. The SMC Dialog Plus controller meets applicable requirements as a motor overload protective device.
The controller’s overload protection is programmable, providing the user with flexibility. The overload trip class can be selected for class 10, 15, 20, or 30 protection. The trip current is programmed by entering the motor full-load current rating.
Thermal memory is included to accurately model motor operating temperature. Ambient insensitivity is inherent in the electronic design of the overload.
Note: The current sensing capability of the SMC Dialog Plus controller is disabled during bypass operation. The Bulletin 825 Converter Module and 150-NFS fanning strip are required for providing current feedback in these applications. Note: To achieve calibration, 70% motor load or greater is required at the motor shaft for 2 s. Calibration is required when a Bulletin 825 Converter Module is not used.

Stall Protection and Jam Detection

Motors can experience locked rotor currents and develop high torque levels in the event of a stall or a jam. These conditions can result in winding insulation breakdown or mechanical damage to the connected load. The SMC Dialog Plus controller provides both stall protection and jam detection for enhanced motor and system protection. Stall protection allows the user to program a maximum stall protection delay time from 0…10 s. The stall protection delay time is in addition to the programmed start time and begins only after the start time has timed out. If the controller senses that the motor is stalled, it will shut down after the delay period has expired.
Jam detection allows the user to determine the motor jam detection level as a percentage of the motor’s full load current rating. To prevent nuisance tripping, a jam detection delay time, from 0.0…10.0 s, can be programmed. This allows the user to select the time delay required before the SMC Dialog Plus controller will trip on a motor jam condition. The motor current must remain above the jam detection level during the delay time. Jam detection is active only after the motor has reached full speed.

Energy Saver

This is a standard feature with the SMC Dialog Plus controller. It is used to save energy on applications where the motor is lightly loaded or unloaded for long periods of time. The Energy Saver is a built-in feature of the controller. It does not require additional panel space or external wiring. It also does not require a complicated setup procedure.

Phase Rebalance

The SMC Dialog Plus controller incorporates, as standard, a dynamic Phase Rebalance feature. The controller compensates for voltage unbalance by automatically adjusting the voltage output to balance the 3-phase currents drawn by the motor. When phase rebalance is achieved, motor life may be extended and production can continue without interruption. Phase Rebalance is a built-in feature of the controller and does not require a complicated setup procedure.
Note: Phase Rebalance requires the use of the Bulletin 825 Converter Module and the Cat. No. 150-NFS fanning strip.
Note: The performance of the Phase Rebalance feature is dependent on the motor’s loading and characteristics. Severe imbalances cannot be corrected.

Underload Protection

Utilizing the underload protection of the SMC Dialog Plus controller, motor operation can be halted if a drop in current is sensed.
The SMC Dialog Plus controller provides an adjustable underload trip setting from 0…99% of the programmed motor full load current rating with an adjustable trip delay time of 0…99 s.

Undervoltage Protection

The SMC Dialog Plus controller’s undervoltage protection will halt motor operation if a drop in the incoming line voltage is detected.
The undervoltage trip level is adjustable as a percentage of the programmed line voltage, from 0…99%. To eliminate nuisance trips, a programmable undervoltage trip delay time of 0…99 s can also be programmed. The line voltage must remain below the undervoltage trip level during the programmed delay time.

Overvoltage Protection

If a rise in the incoming line voltage is detected, the SMC Dialog Plus controller’s overvoltage protection will halt motor operation.
The overvoltage trip level is adjustable as a percentage of the programmed line voltage, from 0…99%. To eliminate nuisance trips, a programmable overvoltage trip delay time of 0…99 s can also be programmed. The line voltage must remain above the overvoltage trip level during the programmed delay time.

Voltage Unbalance Protection

Voltage unbalance is detected by monitoring the 3-phase supply voltage magnitudes in conjunction with the rotational relationship of the three phases. The controller will halt motor operation when the calculated voltage unbalance reaches the user-programmed trip level.
The voltage unbalance trip level is programmable from 0…25% unbalance.

Excessive Starts Per Hour

The SMC Dialog Plus controller allows the user to program the allowed number of starts per hour (up to 99). This helps eliminate motor stress caused by repeated starting during a short time period.

Metering

Power monitoring parameters include:

• 3-phase current
  
• Power factor
  
• 3-phase voltage
  
• Motor thermal capacity usage
  
• Power in kW
  
• Elapsed time
  
• Power usage in kWH
  
•  
  

Note: The motor thermal capacity usage allows the user to monitor the amount of overload thermal capacity usage before the SMC Dialog Plus controller’s built-in electronic overload trips.
Note: In bypass configurations, the current sensing and power factor measurement capability of the SMC Dialog Plus controller is disabled. Three-phase current measurement, kW, kWH, and motor thermal capacity usage can still be maintained with the use of the Bulletin 825 Converter Module.
Note: The usage of an SMC Controller on a generator and line power requires the use of a Bulletin 825 Converter Module.

Built-in SCANport™ Communication

A serial interface port is provided as standard, which allows connection to a Bulletin 1201 Human Interface Module or a variety of Bulletin 1203 Communication Modules. This includes Allen-Bradley Remote I/O, DeviceNet network and RS-232/422/485-DF1.

LCD Display

The SMC Dialog Plus controller’s two-line 16-character backlit LCD display provides parameter identification using clear, informative text. Controller set up can be performed quickly and easily without the use of a reference manual. Parameters are arranged in an organized four-level menu structure for ease of programming and fast access to parameters.

Keypad Programming

Programming of parameters is accomplished through a five-button keypad on the front of the SMC Dialog Plus controller. The five buttons include up and down arrows, an Enter button, a Select button, and an Escape button. The user needs only to enter the correct sequence of keystrokes for programming the SMC Dialog Plus controller.

Auxiliary Contacts

Three hard contacts are furnished as standard with the SMC Dialog Plus controller. The first two contacts are programmable for Normal/Up-to-speed. The third is programmable for Normal/Fault.

Cat. No. Explanation

Open and Non-Combination

150

–

B180

N

B

D

A

–

8L

a

b

c

d

e

f

g

a
Bulletin Number
Code	Description
150	Solid-State Controller
150B	Solid-State Controller and Isolation Contactor (enclosed only)

b
Controller Ratings
Code	Description
B24	24 A, 1…15 Hp @ 460V AC
B35	35 A, 1…25 Hp @ 460V AC
B54	54 A, 1…40 Hp @ 460V AC
B97	97 A, 5…75 Hp @ 460V AC
B135	135 A, 5…100 Hp @ 460V AC
B180	180 A, 5…150 Hp @ 460V AC
B240	240 A, 5…200 Hp @ 460V AC
B360	360 A, 5…300 Hp @ 460V AC
B500	500 A, 4…400 Hp @ 460V AC
B650	650 A, 5…500 Hp @ 460V AC
B720	720 A, 5…600 Hp @ 460V AC
B850	850 A, 10…700 Hp @ 460V AC
B1000	1000 A, 10…800 Hp @ 460V AC

c
Enclosure Type
Code	Description
N	Open
A	NEMA Type 1 (IP30)
F	NEMA Type 4 (IP65)
J	NEMA Type 12 (IP54)
H	NEMA Type 3R

d
Input Line Voltage
Open Type
Code	Description
B	200…460V AC, 3-phase, 50 and 60 Hz
C	200…575V AC, 3-phase, 50 and 60 Hz
Non-Combination Enclosed Only
H	200…208V AC, 3-phase, 50 and 60 Hz
A	230V AC, 3-phase, 50 and 60 Hz
B	200…460V AC, 3-phase, 50 and 60 Hz
C	200…575V AC, 3-phase, 50 and 60 Hz

e
Control Voltage
Code	Description
D	100…240V AC
R	24V AC/DC

f
Control Options (see Enclosed Options for a full listing.)
Note: Select Only One
Code	Description
Blank	Standard
B	Pump Control
C	Preset Slow Speed
D	SMB Smart Motor Braking
E	Accu-Stop
F	Slow Speed with Braking

g
Options
Code	Description
8L	Line-Mounted Protective Module
8M	Load-Mounted Protective Module
8B	Line- and Load-Mounted Protective Modules

Combination

152H

–

B240

A

BD

B

–

52

–

8B

a

b

c

d

e

f

g

a
Bulletin Number
Code	Description
152B	Solid-State Controller with Fusible Disconnect and Isolating Contactor
152H	Solid-State Controller with Fusible Disconnect
153B	Solid-State Controller with Circuit Breaker and Isolating Contactor
153H	Solid-State Controller with Circuit Breaker

b
Controller Ratings
Code	Description
B24	24 A, 1…15 Hp @ 460V AC
B35	35 A, 1…25 Hp @ 460V AC
B54	54 A, 1…40 Hp @ 460V AC
B97	97 A, 5…75 Hp @ 460V AC
B135	135 A, 5…100 Hp @ 460V AC
B180	180 A, 5…150 Hp @ 460V AC
B240	240 A, 5…200 Hp @ 460V AC
B360	360 A, 5…300 Hp @ 460V AC
B500	500 A, 4…400 Hp @ 460V AC
B650	650 A, 5…500 Hp @ 460V AC
B720	720 A, 5…600 Hp @ 460V AC
B850	850 A, 10…700 Hp @ 460V AC
B1000	1000 A, 10…800 Hp @ 460V AC

c
Enclosure Type
Code	Description
A	NEMA Type 1 (IP30)
J	NEMA Type 12 (IP54)
F	NEMA Type 4 (IP65)
H	NEMA 3R

d
Line Voltage
Code	Description
HD	200…208V AC, 3-phase, 50 and 60 Hz
AD	230V AC, 3-phase, 50 and 60 Hz
BD	400…460V AC, 3-phase, 50 and 60 Hz
CD	500…575V AC, 3-phase, 50 and 60 Hz

e
Control Options
Code	Description
Blank	Standard
B	Pump Control
C	Preset Slow Speed
D	SMB Smart Motor Braking
E	Accu-Stop
F	Slow Speed with Braking

f
Horsepower
Code	Hp Rating	Code	Hp Rating
39	5	52	150
40	7-1/2	54	200
41	10	56	250
42	15	57	300
43	20	58	350
44	25	59	400
45	30	60	450
46	40	61	500
47	50	62	600
48	60	63	700
49	75	65	800
50	100	67	1000
51	125	—	—

g
Options (see Enclosed Options for a full listing.)
Code	Description
8L	Line-Mounted Protective Module
8M	Load-Mounted Protective Module
8B	Line- and Load-Mounted Protective Modules

Product Selection

Open Type Controllers

Build a Catalog Number

Up to 460V AC

Current¬  Rating (A)	kWT		Hp‡			100…240V AC 50/60 Hz Control Cat. No.	24V AC/DC Control Cat. No.
	230V AC 50 Hz	400V AC 50 Hz	200V AC 60 Hz	230V AC 60 Hz	460V AC 60 Hz
24	5.5	11	1…5	1…7.5	1…15	150-B24NBD	150-B24NBR
35	10	18.5	1…10	1…10	1…25	150-B35NBD	150-B35NBR
54	15	22	1…15	1…20	1…40	150-B54NBD	150-B54NBR
97	25	45	5…30	5…30	5…75	150-B97NBD	§	150-B97NBR
135	37	75	5…40	5…50	5…100	150-B135NBD	§	150-B135NBR
180	51	90	5…60	5…60	5…150	150-B180NBD	§	150-B180NBR
240	75	132	5…75	5…75	5…200	150-B240NBD	§	150-B240NBR
360	110	200	5…125	5…150	5…300	150-B360NBD	§	150-B360NBR
500	150	257	5…150	5…200	5…400	150-B500NBD	§	150-B500NBR
650	200	355	5…200	5…250	5…500	150-B650NBD	§	150-B650NBR
720	220	400	5…250	5…300	5…600	150-B720NBD	§	150-B720NBR
850	257	475	10…300	10…350	10…700	150-B850NBD	§	150-B850NBR
1000	315	530	10…350	10…400	10…800	150-B1000NBD	§	150-B1000NBR
¬ Controllers rated 97…360 A are not equipped with line and load terminal lugs. See Accessories for terminal lug kits.
T The minimum rating is: 0.7 kW for devices with current ratings of 54 A or less; 4 kW for devices rated 97…720 A; 7.5 kW for devices rated 850 A and greater.
‡ Hp ratings at motor terminal voltages for 208, 480, and 600 line volts, respectively.
§ 120V AC control is required for heatsink fan operation.

Up to 575V AC

Current¬  Rating (A)	kWT			Hp‡				100…240V AC 50/60 Hz Control Cat. No.	24V AC/DC Control Cat. No.
	230V AC 50 Hz	400V AC 50 Hz	500V AC 50 Hz	200V AC 60 Hz	230V AC 60 Hz	460V AC 60 Hz	575V AC 60 Hz
24	5.5	11	15	1…5	1…7.5	1…15	1…20	150-B24NCD	150-B24NCR
35	10	18.5	22	1…10	1…10	1…25	1…30	150-B35NCD	150-B35NCR
54	15	22	37	1…15	1…20	1…40	1…50	150-B54NCD	150-B54NCR
97	25	45	63	5…30	5…30	5…75	5…75	150-B97NCD	§	150-B97NCR
135	37	75	90	5…40	5…50	5…100	5…125	150-B135NCD	§	150-B135NCR
180	51	90	132	5…60	5…60	5…150	5…150	150-B180NCD	§	150-B180NCR
240	75	132	160	5…75	5…75	5…200	5…250	150-B240NCD	§	150-B240NCR
360	110	200	250	5…125	5…150	5…300	5…350	150-B360NCD	§	150-B360NCR
500	150	257	355	5…150	5…200	5…400	5…500	150-B500NCD	§	150-B500NCR
650	200	355	475	5…200	5…250	5…500	5…600	150-B650NCD	§	150-B650NCR
720	220	400	500	5…250	5…300	5…600	5…700	150-B720NCD	§	150-B720NCR
850	257	475	600	10…300	10…350	10…700	10…800	150-B850NCD	§	150-B850NCR
1000	315	530	710	10…350	10…400	10…800	10…1000	150-B1000NCD	§	150-B1000NCR
¬ Controllers rated 97…360 A are not equipped with line and load terminal lugs. See Accessories for terminal lug kits.
T The minimum rating is: 0.7 kW for devices with current ratings of 54 A or less; 4 kW for devices rated 97…720 A; 7.5 kW for devices rated 850 A and greater.
‡ Hp ratings at motor terminal voltages for 208, 480, and 600 line volts, respectively.
§ 120V AC control is required for heatsink fan operation.

Non-Combination Controllers — IP30 (Type 1) Vented Enclosed, IP65 (Type 4) Enclosed, and IP54 (Type 12) Enclosed

Build a Catalog Number

Require a separate 100…240V, 50/60 Hz single-phase control source. Line and load terminations are provided as standard. The IP65 (Type 4) Enclosed Non-Combination, and IP54 (Type 12) Enclosed Non-Combination 97…1000 A controllers include a bypass contactor and a Bulletin 825 converter module. Enclosures other than those listed are available; consult your local Rockwell Automation sales office or Allen-Bradley distributor.

208V AC

Current Rating	Hp	IP30 (Type 1) Vented Enclosed Non-Combination Controllers		IP65 (Type 4) Enclosed Non-Combination Controllers		IP54 (Type 12) Enclosed Non-Combination Controllers
	200V AC 60 Hz	Cat. No.		Cat. No.		Cat. No.
24	1…5	§	150-B24AHD	Ø	150-B24FHD	Ø	150-B24JHD
35	1…10	§	150-B35AHD	Ø	150-B35FHD	Ø	150-B35JHD
54	1…15	§	150-B54AHD	Ø	150-B54FHD	Ø	150-B54JHD
97	5…30	150-B97AHD		150-B97FHD		150-B97JHD
135	5…40	150-B135AHD		150-B135FHD		150-B135JHD
180	5…60	150-B180AHD		150-B180FHD		150-B180JHD
240	5…75	150-B240AHD		150-B240FHD		150-B240JHD
360	5…125	150-B360AHD		150-B360FHD		150-B360JHD
500	5…150	150-B500AHD		150-B500FHD		150-B500JHD
650	5…200	150-B650AHD		150-B650FHD		150-B650JHD
720	5…250	150-B720AHD		150-B720FHD		150-B720JHD
850	10…300	150-B850AHD		150-B850FHD		150-B850JHD
1000	10…350	150-B1000AHD		150-B1000FHD		150-B1000JHD
§ Includes internal circulating fan rather than enclosure ventilation.
Ø Includes an internal circulating fan instead of a bypass contactor.

230V AC

Current Rating	kWT	Hp	IP30 (Type 1) Vented Enclosed Non-Combination Controllers		IP65 (Type 4) Enclosed Non-Combination Controllers		IP54 (Type 12) Enclosed Non-Combination Controllers
	230V AC 50 Hz	230V AC 60 Hz	Cat. No.		Cat. No.		Cat. No.
24	5.5	1…5	§	150-B24AAD	Ø	150-B24FAD	Ø	150-B24JAD
35	10	1…10	§	150-B35AAD	Ø	150-B35FAD	Ø	150-B35JAD
54	15	1…15	§	150-B54AAD	Ø	150-B54FAD	Ø	150-B54JAD
97	25	5…30	150-B97AAD		150-B97FAD		150-B97JAD
135	37	5…40	150-B135AAD		150-B135FAD		150-B135JAD
180	51	5…60	150-B180AAD		150-B180FAD		150-B180JAD
240	75	5…75	150-B240AAD		150-B240FAD		150-B240JAD
360	110	5…125	150-B360AAD		150-B360FAD		150-B360JAD
500	150	5…150	150-B500AAD		150-B500FAD		150-B500JAD
650	200	5…200	150-B650AAD		150-B650FAD		150-B650JAD
720	220	5…250	150-B720AAD		150-B720FAD		150-B720JAD
850	257	10…300	150-B850AAD		150-B850FAD		150-B850JAD
1000	315	10…350	150-B1000AAD		150-B1000FAD		150-B1000JAD
T The minimum rating is 0.7 kW for devices with current ratings of 54 A or less; 4 kW for devices rated 97…720 A; 7.5 kW for devices 850 A and greater.
§ Includes internal circulating fan rather than enclosure ventilation.
Ø Includes an internal circulating fan instead of a bypass contactor.

460V AC

Current Rating	kWT	Hp	IP30 (Type 1) Vented Enclosed Non-Combination Controllers		IP65 (Type 4) Enclosed Non-Combination Controllers		IP54 (Type 12) Enclosed Non-Combination Controllers
	400V AC 50 Hz	460V AC 60 Hz	Cat. No.		Cat. No.		Cat. No.
24	11	1…15	§	150-B24ABD	Ø	150-B24FBD	Ø	150-B24JBD
35	18.5	1…25	§	150-B35ABD	Ø	150-B35FBD	Ø	150-B35JBD
54	22	1…40	§	150-B54ABD	Ø	150-B54FBD	Ø	150-B54JBD
97	45	5…75	150-B97ABD		150-B97FBD		150-B97JBD
135	75	5…100	150-B135ABD		150-B135FBD		150-B135JBD
180	90	5…150	150-B180ABD		150-B180FBD		150-B180JBD
240	132	5…200	150-B240ABD		150-B240FBD		150-B240JBD
360	200	5…300	150-B360ABD		150-B360FBD		150-B360JBD
500	257	5…400	150-B500ABD		150-B500FBD		150-B500JBD
650	355	5…500	150-B650ABD		150-B650FBD		150-B650JBD
720	400	5…600	150-B720ABD		150-B720FBD		150-B720JBD
850	475	10…700	150-B850ABD		150-B850FBD		150-B850JBD
1000	530	10…800	150-B1000ABD		150-B1000FBD		150-B1000JBD
T The minimum rating is 0.7 kW for devices with current ratings of 54 A or less; 4 kW for devices rated 97…720 A; 7.5 kW for devices 850 A and greater.
§ Includes internal circulating fan rather than enclosure ventilation.
Ø Includes an internal circulating fan instead of a bypass contactor.

575V AC

Current Rating (A)	kWT	Hp	IP30 (Type 1) Vented Enclosed Non-Combination Controllers		IP65 (Type 4) Enclosed Non-Combination Controllers		IP54 (Type 12) Enclosed Non-Combination Controllers
	500V AC 50 Hz	575V AC 60 Hz	Cat. No.		Cat. No.		Cat. No.
24	15	1…20	§	150-B24ACD	Ø	150-B24FCD	Ø	150-B24JCD
35	22	1…30	§	150-B35ACD	Ø	150-B35FCD	Ø	150-B35JCD
54	37	1…50	§	150-B54ACD	Ø	150-B54FCD	Ø	150-B54JCD
97	63	5…75	150-B97ACD		150-B97FCD		150-B97JCD
135	90	5…125	150-B135ACD		150-B135FCD		150-B135JCD
180	132	5…150	150-B180ACD		150-B180FCD		150-B180JCD
240	160	5…250	150-B240ACD		150-B240FCD		150-B240JCD
360	250	5…350	150-B360ACD		150-B360FCD		150-B360JCD
500	355	5…500	150-B500ACD		150-B500FCD		150-B500JCD
650	475	5…600	150-B650ACD		150-B650FCD		150-B650JCD
720	500	5…700	150-B720ACD		150-B720FCD		150-B720JCD
850	600	10…800	150-B850ACD		150-B850FCD		150-B850JCD
1000	710	10…1000	150-B1000ACD		150-B1000FCD		150-B1000JCD
T The minimum rating is 0.7 kW for devices with current ratings of 54 A or less; 4 kW for devices rated 97…720 A; 7.5 kW for devices 850 A and greater.
§ Includes internal circulating fan rather than enclosure ventilation.
Ø Includes an internal circulating fan instead of a bypass contactor.

Combination Controllers — IP30 (Type 1) Vented Enclosed with Fusible Disconnect, IP54 (Type 12) Enclosed with Fusible Disconnect, IP30 (Type 1) Vented Enclosed with Circuit Breaker, IP54 (Type 12) Enclosed with Circuit Breaker

Build a Catalog Number

Includes a 120V control transformer and line and load terminations. The IP54 (Type 12) Enclosed Combination with Fusible Disconnect and IP54 (Type 12) Enclosed Combination with Circuit Breaker 97…1000 A controllers include a bypass contactor and a Bulletin 825 converter module. Enclosures other than those listed are available; consult your local Rockwell Automation sales office or Allen-Bradley distributor.
All Bulletin 153 numbers are supplied with thermal magnetic circuit breakers.

208V AC, 60 Hz

Hp Range	Controller Current Rating (A)z	IP30 (Type 1) Vented Enclosed Combination Controllers with Fusible Disconnect		IP54 (Type 12) Enclosed Combination Controllers with Fusible Disconnect		IP30 (Type 1) Vented Enclosed Combination Controllers with Circuit Breaker		IP54 (Type 12) Enclosed Combination Controllers with Circuit Breaker
		Cat. No.		Cat. No.		Cat. No.		Cat. No.
1…5	24	§	152H-B24AHD-39	ª	152H-B24JHD-39	§	153H-B24AHD-39	ª	153H-B24JHD-39
7-1/2	35	§	152H-B35AHD-40	ª	152H-B35JHD-40	§	153H-B35AHD-40	ª	153H-B35JHD-40
10	35	§	152H-B35AHD-41	ª	152H-B35JHD-41	§	153H-B35AHD-41	ª	153H-B35JHD-41
15	54	§	152H-B54AHD-42	ª	152H-B54JHD-42	§	153H-B54AHD-42	ª	153H-B54JHD-42
20	97	152H-B97AHD-43		152H-B97JHD-43		153H-B97AHD-43		153H-B97JHD-43
25	97	152H-B97AHD-44		152H-B97JHD-44		153H-B97AHD-44		153H-B97JHD-44
30	97	152H-B97AHD-45		152H-B97JHD-45		153H-B97AHD-45		153H-B97JHD-45
40	135	152H-B135AHD-46		152H-B135JHD-46		153H-B135AHD-46		153H-B135JHD-46
50	180	152H-B180AHD-47		152H-B180JHD-47		153H-B180AHD-47		153H-B180JHD-47
60	180	152H-B180AHD-48		152H-B180JHD-48		153H-B180AHD-48		153H-B180JHD-48
75	240	152H-B240AHD-49		152H-B240JHD-49		153H-B240AHD-49		153H-B240JHD-49
100	360	152H-B360AHD-50		152H-B360JHD-50		153H-B360AHD-50		153H-B360JHD-50
125	360	152H-B360AHD-51		152H-B360JHD-51		153H-B360AHD-51		153H-B360JHD-51
150	500	152H-B500AHD-52		152H-B500JHD-52		153H-B500AHD-52		153H-B500JHD-52
200	650	152H-B650AHD-54		152H-B650JHD-54		153H-B650AHD-54		153H-B650JHD-54
250	720	152H-B720AHD-56		152H-B720JHD-56		153H-B720AHD-56		153H-B720JHD-56
300	850	152H-B850AHD-57		152H-B850JHD-57		153H-B850AHD-57		153H-B850JHD-57
350	1000	152H-B1000AHD-58		152H-B1000JHD-58		153H-B1000AHD-58		153H-B1000JHD-58
z The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local Rockwell Automation sales office or Allen-Bradley distributor.
§ Includes internal circulating fan rather than enclosure ventilation.
ª Supplied without bypass contactor or converter module.

230V AC, 60 Hz

Hp Range	Controller Current Rating (A)z	IP30 (Type 1) Vented Enclosed Combination Controllers with Fusible Disconnect		IP54 (Type 12) Enclosed Combination Controllers with Fusible Disconnect		IP30 (Type 1) Vented Enclosed Combination Controllers with Circuit Breaker		IP54 (Type 12) Enclosed Combination Controllers with Circuit Breaker
		Cat. No.		Cat. No.		Cat. No.		Cat. No.
1…7-1/2	24	§	152H-B24AAD-40	ª	152H-B24JAD-40	§	153H-B24AAD-40	ª	153H-B24JAD-40
10	35	§	152H-B35AAD-41	ª	152H-B35JAD-41	§	153H-B35AAD-41	ª	153H-B35JAD-41
15	54	§	152H-B54AAD-42	ª	152H-B54JAD-42	§	153H-B54AAD-42	ª	153H-B54JAD-42
20	54	§	152H-B54AAD-43	ª	152H-B54JAD-43	§	153H-B54AAD-43	ª	153H-B54JAD-43
25	97	152H-B97AAD-44		152H-B97JAD-44		153H-B97AAD-44		153H-B97JAD-44
30	97	152H-B97AAD-45		152H-B97JAD-45		153H-B97AAD-45		153H-B97JAD-45
40	135	152H-B135AAD-46		152H-B135JAD-46		153H-B135AAD-46		153H-B135JAD-46
50	135	152H-B135AAD-47		152H-B135JAD-47		153H-B135AAD-47		153H-B135JAD-47
60	180	152H-B180AAD-48		152H-B180JAD-48		153H-B180AAD-48		153H-B180JAD-48
75	240	152H-B240AAD-49		152H-B240JAD-49		153H-B240AAD-49		153H-B240JAD-49
100	360	152H-B360AAD-50		152H-B360JAD-50		153H-B360AAD-50		153H-B360JAD-50
125	360	152H-B360AAD-51		152H-B360JAD-51		153H-B360AAD-51		153H-B360JAD-51
150	360	152H-B360AAD-52		152H-B360JAD-52		153H-B360AAD-52		153H-B360JAD-52
200	500	152H-B500AAD-54		152H-B500JAD-54		153H-B500AAD-54		153H-B500JAD-54
250	650	152H-B650AAD-56		152H-B650JAD-56		153H-B650AAD-56		153H-B650JAD-56
300	720	152H-B720AAD-57		152H-B720JAD-57		153H-B720AAD-57		153H-B720JAD-57
350	850	152H-B850AAD-58		152H-B850JAD-58		153H-B850AAD-58		153H-B850JAD-58
400	1000	152H-B1000AAD-59		152H-B1000JAD-59		153H-B1000AAD-59		153H-B1000JAD-59
z The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local Rockwell Automation sales office or Allen-Bradley distributor.
§ Includes internal circulating fan rather than enclosure ventilation.
ª Supplied without bypass contactor or converter module.

460V AC, 60 Hz

Hp Range	Controller Current Rating (A)z	IP30 (Type 1) Vented Enclosed Combination Controllers with Fusible Disconnect		IP54 (Type 12) Enclosed Combination Controllers with Fusible Disconnect		IP30 (Type 1) Vented Enclosed Combination Controllers with Circuit Breaker		IP54 (Type 12) Enclosed Combination Controllers with Circuit Breaker
		Cat. No.		Cat. No.		Cat. No.		Cat. No.
1…15	24	§	152H-B24ABD-42	ª	152H-B24JBD-42	§	153H-B24ABD-42	ª	153H-B24JBD-42
20	35	§	152H-B35ABD-43	ª	152H-B35JBD-43	§	153H-B35ABD-43	ª	153H-B35JBD-43
25	35	§	152H-B35ABD-44	ª	152H-B35JBD-44	§	153H-B35ABD-44	ª	153H-B35JBD-44
30	54	§	152H-B54ABD-45	ª	152H-B54JBD-45	§	153H-B54ABD-45	ª	153H-B54JBD-45
40	54	§	152H-B54ABD-46	ª	152H-B54JBD-46	§	153H-B54ABD-46	ª	153H-B54JBD-46
50	97	152H-B97ABD-47		152H-B97JBD-47		153H-B97ABD-47		153H-B97JBD-47
60	97	152H-B97ABD-48		152H-B97JBD-48		153H-B97ABD-48		153H-B97JBD-48
75	97	152H-B97ABD-49		152H-B97JBD-49		153H-B97ABD-49		153H-B97JBD-49
100	135	152H-B135ABD-50		152H-B135JBD-50		153H-B135ABD-50		153H-B135JBD-50
125	180	152H-B180ABD-51		152H-B180JBD-51		153H-B180ABD-51		153H-B180JBD-51
150	180	152H-B180ABD-52		152H-B180JBD-52		153H-B180ABD-52		153H-B180JBD-52
200	240	152H-B240ABD-54		152H-B240JBD-54		153H-B240ABD-54		153H-B240JBD-54
250	360	152H-B360ABD-56		152H-B360JBD-56		153H-B360ABD-56		153H-B360JBD-56
300	360	152H-B360ABD-57		152H-B360JBD-57		153H-B360ABD-57		153H-B360JBD-57
350	500	152H-B500ABD-58		152H-B500JBD-58		153H-B500ABD-58		153H-B500JBD-58
400	500	152H-B500ABD-59		152H-B500JBD-59		153H-B500ABD-59		153H-B500JBD-59
450	650	152H-B650ABD-60		152H-B650JBD-60		153H-B650ABD-60		153H-B650JBD-60
500	650	152H-B650ABD-61		152H-B650JBD-61		153H-B650ABD-61		153H-B650JBD-61
600	720	152H-B720ABD-62		152H-B720JBD-62		153H-B720ABD-62		153H-B720JBD-62
700	850	152H-B850ABD-63		152H-B850JBD-63		153H-B850ABD-63		153H-B850JBD-63
800	1000	152H-B1000ABD-65		152H-B1000JBD-65		153H-B1000ABD-65		153H-B1000JBD-65
z The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local Allen-Bradley distributor.
§ Includes internal circulating fan rather than enclosure ventilation.
ª Supplied without bypass contactor or converter module.

575V AC, 60 Hz

Hp Range	Controller Current Rating (A)z	IP30 (Type 1) Vented Enclosed Combination Controllers with Fusible Disconnect		IP54 (Type 12) Enclosed Combination Controllers with Fusible Disconnect		IP30 (Type 1) Vented Enclosed Combination Controllers with Circuit Breaker		IP54 (Type 12) Enclosed Combination Controllers with Circuit Breaker
		Cat. No.		Cat. No.		Cat. No.		Cat. No.
1…20	24	§	152H-B24ACD-43	ª	152H-B24JCD-43	§	153H-B24ACD-43	ª	153H-B24JCD-43
25	35	§	152H-B35ACD-44	ª	152H-B35JCD-44	§	153H-B35ACD-44	ª	153H-B35JCD-44
30	35	§	152H-B35ACD-45	ª	152H-B35JCD-45	§	153H-B35ACD-45	ª	153H-B35JCD-45
40	54	§	152H-B54ACD-46	ª	152H-B54JCD-46	§	153H-B54ACD-46	ª	153H-B54JCD-46
50	54	§	152H-B54ACD-47	ª	152H-B54JCD-47	153H-B54ACD-47		ª	153H-B54JCD-47
60	97	152H-B97ACD-48		152H-B97JCD-48		153H-B97ACD-48		153H-B97JCD-48
75	97	152H-B97ACD-49		152H-B97JCD-49		153H-B97ACD-49		153H-B97JCD-49
100	135	152H-B135ACD-50		152H-B135JCD-50		153H-B135ACD-50		153H-B135JCD-50
125	135	152H-B135ACD-51		152H-B135JCD-51		153H-B135ACD-51		153H-B135JCD-51
150	180	152H-B180ACD-52		152H-B180JCD-52		153H-B180ACD-52		153H-B180JCD-52
200	240	152H-B240ACD-54		152H-B240JCD-54		153H-B240ACD-54		153H-B240JCD-54
250	240	152H-B240ACD-56		152H-B240JCD-56		153H-B240ACD-56		153H-B240JCD-56
300	360	152H-B360ACD-57		152H-B360JCD-57		153H-B360ACD-57		153H-B360JCD-57
350	360	152H-B360ACD-58		152H-B360JCD-58		153H-B360ACD-58		153H-B360JCD-58
400	500	152H-B500ACD-59		152H-B500JCD-59		153H-B500ACD-59		153H-B500JCD-59
450	500	152H-B500ACD-60		152H-B500JCD-60		153H-B500ACD-60		153H-B500JCD-60
500	500	152H-B500ACD-61		152H-B500JCD-61		153H-B500ACD-61		153H-B500JCD-61
600	650	152H-B650ACD-62		152H-B650JCD-62		153H-B650ACD-62		153H-B650JCD-62
700	720	152H-B720ACD-63		152H-B720JCD-63		153H-B720ACD-63		153H-B720JCD-63
800	850	152H-B850ACD-65		152H-B850JCD-65		153H-B850ACD-65		153H-B850JCD-65
1000	1000	152H-B1000ACD-67		152H-B1000JCD-67		153H-B1000ACD-67		153H-B1000JCD-67
z The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local Rockwell Automation sales office or Allen-Bradley distributor.
§ Includes internal circulating fan rather than enclosure ventilation.
ª Supplied without bypass contactor or converter module.

Options

Open Type Options (only one selection allowed)

Option	Description	Cat. No. Modification
Soft Stop	Provides a ramp down time of 0…60 s for applications which require an extended coast-to-rest.	A§
Pump Control	Provides smooth motor acceleration and deceleration, reducing surges caused by the starting and stopping of centrifugal pumps. Starting time is adjustable from 0…30 s, and stopping time is adjustable from 0…120 s.	B§
Preset Slow Speed	Provides preset slow speeds for positioning or alignment applications. Preset speeds can be selected at either 7% or 15% of rated motor speed, with adjustable slow speed current from 0…450% of full-load motor current.	C§
SMB Smart Motor Braking	Provides a microprocessor-based braking system that applies 3-phase braking current to a standard squirrel-cage induction motor. The strength of the braking current is adjustable from 0…400% of the motor’s full-load current rating.	D§
Accu-Stop	Provides stopping control for general positioning or to minimize jogging to stop. A 3-phase braking current is applied to the motor (adjustable from 0…400% of full-load current) until it reaches a preset slow speed (either 7% or 15% of rated motor speed). The motor is held at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed. Slow speed current is adjustable from 0…450% of full-load current.	E§
Slow Speed with Braking	Provides a preset slow speed for positioning or alignment applications. Preset speeds can be selected at either 7% or 15% of rated motor speed, with adjustable slow speed current from 0…450% of full-load current. Provides a microprocessor-based braking system that applies 3-phase braking current to a standard squirrel-cage induction motor. The strength of the braking current is adjustable from 0…400% of full-load motor current.	F§

§ Add the designated letter to the end of the cat. no. Example: To add the Pump Control option: Cat. No. 150-B24NBDB.

Enclosed Options

Option	Description		Cat. No. Modification
Soft Stop	Provides a ramp down time of 0…60 s for applications that require an extended coast-to-rest.		-A¬
Pump Control	Provides smooth motor acceleration and deceleration, reducing surges caused by the starting and stopping of centrifugal pumps. Starting time is adjustable from 0…30 s and stopping time is adjustable from 0…120 s.		-B¬
24 A
35 A
54 A
97 A
135 A
180 A
240 A
360 A
500 A
650 A
720 A
850 A
1000 A
Push Buttons	Start-Stop Push Button		-1
	Start-Stop Push Button with H-O-A Selector Switch		-1F
	Soft Stop Push ButtonT		-1XA
	Pump Stop Push ButtonT		-1XB
	Brake Push ButtonT		-1XD
Selector Switch	Hand-Off-Auto Selector Switch		-3
	SMC-Off-Bypass Selector Switch		-3B
Pilot Light	Transformer Pilot Light‡  (Red or Green Lens)		-4_
	Push-To-Test Pilot Light‡  (Red Lens)		-5_
Control Circuit Transformer	Control Circuit Transformer (fused primary and secondary)		-6P
SCR Fusing	Fast Acting Current Limiting SCR Fusing	for 24 A unit	-SCR
	Fast Acting Current Limiting SCR Fusing	for 35 A unit
	Fast Acting Current Limiting SCR Fusing	for 54 A unit
	Fast Acting Current Limiting SCR Fusing	for 97…135 A unit
	Fast Acting Current Limiting SCR Fusing	for 180 A unit
	Fast Acting Current Limiting SCR Fusing	for 240 A unit
	Fast Acting Current Limiting SCR Fusing	for 360 A unit
	Fast Acting Current Limiting SCR Fusing	for 500 A unit
	Fast Acting Current Limiting SCR Fusing	for 650…720 A unit
	Fast Acting Current Limiting SCR Fusing	for 850 A unit
	Fast Acting Current Limiting SCR Fusing	for 1000 A unit
Door-Mounted Human Interface Module	Programmer Only (Type 1)		-HAP
	Programmer Only (Type 4/12)		-HJP
	Digital Contral Panel (Type 1)		-HA2
	Digital Control Panel (Type 4/12)		-HJ2
Communication Module	Remote I/O		-GD1
	RS-232/422/485, DH485		-GD2
	DeviceNet™ Network		-GK5
	Enhanced DeviceNet		-GU6
	ControlNet		-CN1
¬ Add the designated letter to the end of the Cat. No. For example, to add the pump control option Cat. No. 152H-B180JBDB-51 .
T Option push buttons are available only when the corresponding option module is selected. For example, Cat. No. 150-A24JBDA-1XA.
‡ Specify pilot light lens color. Options: Red, Green.

Option	Description		Cat. No. Modification
Protective Module¬	480V Line Side Protective Module	24…54 A	-8L
	480V Line Side Protective Module	97…360 A
	600V Line Side Protective Module	24…54 A
	600V Line Side Protective Module	97…360 A
	480V Load Side Protective Module	24…54 A	-8M
	480V Load Side Protective Module	97…360 A
	600V Load Side Protective Module	24…54 A
	600V Load Side Protective Module	97…360 A
	480V Both Line and Load Side Protective Module	24…54 A	-8B
	480V Both Line and Load Side Protective Module	97…360 A
	600V Both Line and Load Side Protective Module	24…54 A
	600V Both Line and Load Side Protective Module	97…360 A
Auxiliary ContactsT	N.O. auxiliary contacts	for 24…240 A	-90
	N.O. auxiliary contacts	for 360…1000 A
	N.C. auxiliary contacts	for 24…240 A	-91
	N.C. auxiliary contacts	for 360…1000 A
	1 N.O and 1 N.C. auxiliary contacts	for 24…240 A	-901
	1 N.O. and 1 N.C. auxiliary contacts	for 360…1000 A
Unwired Control RelaysØ	Bulletin 700CF 4-pole relay – 2 N.O. and 2 N.C.		-89F22
	Bulletin 700CF 4-pole relay – 3 N.O. and 1 N.C.		-89F31
	Bulletin 700CF 4-pole relay – 4 N.O.		-89F40
Disconnect Auxiliaryz	N.O. disconnect auxiliary mounted on operating mechanism		-98
	N.C. disconnect auxiliary mounted on operating mechanism		-99
Circuit Breaker Disconnect Auxilaryª	Internal N.O. circuit breaker auxiliary		-98X
	Internal N.C. circuit breaker auxiiary		-99X
Service Entrance Label	Service Entrance Label	24…650 A	-SEL
		720…1000 A
UL Label	UL Label		-UL
NEMA Bypass Contactor§	NEMA Bypass	for 24…97 A unit	-NB
	NEMA Bypass	for 135…180 A unit
	NEMA Bypass	for 240 A unit
	NEMA Bypass	for 360 A unit
	NEMA Bypass	for 500 A unit
NEMA Isolation Contactor§	NEMA Isolation	for 24…97 A unit	-NI
	NEMA Isolation	for 135…180 A unit
	NEMA Isolation	for 240 A unit
	NEMA Isolation	for 360 A unit
	NEMA Isolation	for 500 A unit
¬ Line and Load Side Protective Modules are standard on 500…1000 A units.
T Available only with enclosed Bulletin 150, 152 and 153 devices with bypass contactor. Maximum of four (4) auxiliary contacts.
§ Thermal overload for Bulletin 150 enclosed controllers only. Overload is standard on Bulletins 152 and 153.
Ø Instantaneous auxiliary contacts on Bulletin 700CF relays are non-convertible.
z Available only with Bulletin 152 and 153 devices. Maximum of two (2) disconnect auxiliaries.
ª Available only with Bulletin 153 devices. Maximum of two (2) disconnect auxiliaries.
v Order to be released to manufacturing upon release of signed print approval drawings.
§ 650, 720, 850, and 1000 A units currently use a NEMA contactor.

Accessories

Protective Modules¬ § 

	Current Rating (A)	Description	Field Modification Cat. No.
	24…54	480 V Protective Module (Field Installed)	150-N84
		600 V Protective Module (Field Installed)	150-N86
	97…360	480 V Protective Module (Field Installed)	150-N84L
		600 V Protective Module (Field Installed)	150-N86L
¬ The same protective module mounts on the line or load side of the SMC Dialog Plus Controller. For applications requiring both line and load side protection, two protective modules must be ordered.
§ Surge protection is provided as standard on 500…1000 A units

Terminal Lug Kits (97…1000 A)

	Current Rating (A)	Wire Size	Total No. of Terminal Lugs Possible Each Side		Pkg. Quantity	Cat. No.
			Line Side	Load Side
	97…135	#6…250 MCM AWG 16 mm2…120 mm2	3	3	3	199-LF1
	180…360		6	6
	500‡	#4…500 MCM AWG 25 mm2…240 mm2	6	6		199-LG1
	650…720‡		9	9
	850…1000‡	(2) 1/0…500 MCM AWG 50 mm2…240 mm2	6	6		199-LJ1
‡ Lugs are supplied with SMC.

IEC Terminal Covers

	Description	Field Modification Cat. No.
	IEC line- or load-side terminal covers for 97…135 A devices (includes line and load termination covers)	150-NT1
	IEC line- or load-side terminal covers for 180…360 A devices (includes line and load termination covers)	150-NT2

Description					Degree of Protection	Cat. No.
		Human Interface Modulev		Door Mount Bezel Kit	IP30 (Type 1)	1201-DMA
Cat. No. 1201-HAP				Programmer Only	IP30 (Type 1)ª	1201-HAP
				Programmer Only	IP65 (Type 4/12) with Bezel	1201-HJP
Cat. No. 1201-HA1				Analog Control Panelz	IP30 (Type 1)ª	1201-HA1
				Digital Control Panelz	IP30 (Type 1)ª	1201-HA2
Cat. No. 1201-HA2				Digital Control Panelz	IP65 (Type 4/12) with Bezel	1201-HJ2
Description					For Use With	Cat. No.
		Communication Cable	Male-Male	0.3 m	Human Interface Module and Communication Modules	1202-C03
				1 m		1202-C10
				3 m		1202-C30
Communication Cable Cat. No. 1202-C10				9 m		1202-C90
		Communication Modulev	Single Point Remote I/O		Bulletin 150 SMC Dialog Plus	1203-GD1
			RS-232/RS-422/RS-485/DF1, or DH485 (Series B)			1203-GD2
			ControlNet			1203-CN1
			DeviceNet Network			1203-GK5
Communication Module Cat. No. 1203-GD1			Enhanced DeviceNet			1203-GU6
		Flex I/O SCANport Module§  Flex I/O Terminal Base			Bulletin 150 SMC Dialog Plus	1203-FB1
Cat. No. 1203-FM1	Cat No. 1203-SM1	Flex I/O ModuleØ				1203-FM1
Communication Option Kits		SLC Communication Module				1203-SM1
z Start, Stop, and Jog buttons are the only active controls when used with the SMC Dialog Plus Controller.
ª Requires Type 1 Door Mount Bezel Kit.
v Separately powered 120/240V AC.
§ Each Flex I/O SCANport Module requires (1) Cat. No. 1203-FB1 and (1) Cat. No. 1203-FM1.
Ø Requires a Communication Option Cable (Cat. No. 1202-C03/C10/C30/C90) to be functional. These units are not acceptable for NEMA Type 4 door mounting or UL Type 4X outdoor only.

Converter Modules¬ 

	Motor Full Load Current Range [A]	Cat. No.
	2.5…20 A	825-MCM20
Cat. No. 825-MCM180	9…100 A	825-MCM180
	64…360 A	825-MCM630
Cat. No. 825-MCM630
Connection Cable (Replacement) Bul. 825-P to Bul. 825-MCM connection		825-MCA

	Description	Cat. No.
	Fanning Strip for Bulletin 825 Converter Modules	150-NFS
Cat. No. 150-NFS
	M8 connections Set of three 4 x 16 x 102 mm (1/8 x 5/8 x 4-1/64 in.) (125 A max.) Universally applicable Weight: 230 g	825-MVM
¬ Must be used with fanning strip Cat. No. 150-NFS.

Specifications

Functional Design Specifications
Standard Features	Installation	Power Wiring	The SMC Dialog Plus Controller can be wired with or without an isolation contactor. Bypass contactors can be employed after the controller has brought the motor to full speed.
		Control Wiring	2- and 3-wire control for a wide variety of applications.
	Setup	Keypad	The SMC Dialog Plus Controller is configured with the front keypad and backlit LCD display.
		Software	Parameter values can be downloaded to the SMC Dialog Plus Controller with DriveTools programming software and the Cat. No. 1203-GD2 communication module.
	Communications		One serial port provided for connection to optional human interface and communication modules.
	Starting Modes		Soft start with selectable kickstart, current limit, dual ramp, and full voltage in one unit.
	Protection and Diagnostics		Power loss, line fault, voltage unbalance, excessive starts/hour, phase reversal, undervoltage, overvoltage, controller temp, stall, jam, open gate, overload, underload, communication fault.
	Metering		Amps, volts, kW, kWH, elapsed time, power factor, motor thermal capacity usage.
	Status Indication		Stopped, ramping, stopping, at speed, and fault.
	Auxiliary Contacts		(1) Single-pole double-throw contact programmable as normal or up-to-speed; one programmable as normal or fault.
Optional Features	Soft Stop		Extended coast-to-rest to minimize load shifting. Ramp down time is adjustable from 0…60 s.
	Pump Control		Helps reduce fluid surges in centrifugal pumping systems during starting and stopping period. Starting time is adjustable from 0…30 s. Stopping time is adjustable from 0…120 s.
	Preset Slow Speed		Enables the operator to position material. The preset slow speed can be set for low (7% of base speed), high (15% of base speed), reverse low (10% of base speed) or reverse high (20% of base speed).
	SMB Smart Motor Braking		Provides motor braking without additional equipment for applications that require the motor to stop quickly. Braking current is adjustable from 0…400% of the motor’s full-load current rating.
	Accu-Stop/Slow Speed with Braking		Combines Smart Motor Braking and Preset Slow Speed. Braking current is adjustable from 0…400% of full-load current. Slow speed can be set for either Low (7% of base speed) or High (15% of base speed).

Electrical Ratings
			UL/CSA/NEMA	IEC
Power Circuit	Rated Operation Voltage		200…480V AC 200…600V AC (–15%, +10%)	200…415V 200…500V
	Rated Insulation Voltage		N/A	500V
	Rated Impulse Voltage		N/A	6000V
	Dielectric Withstand		2200V AC	2500V
	Repetitive Peak Inverse Voltage Rating		200…480V AC: 1400V 200…600V AC: 1600V	200…415V: 1400V 200…500V: 1600V
	Operating Frequency		50/60 Hz	50/60 Hz
	Utilization Category		MG 1	AC-53a
	Protection Against Electrical Shock		N/A	IP00 (open device)
	DV/DT Protection		RC Snubber Network
	Transient Protection		Metal Oxide Varistors: 220 Joules @ 24…360 A 220 Joules @ 480V, 500…1000 A 300 Joules @ 600V, 500…1000 A
Short-Circuit Protection	SCPD Performance		Type 1
	SCPD List		Maximum Fuse or Circuit Breaker (A):
	Device Operational Current Rating (A)	24	80
		35	125
		54	200
		97	350
		135	500
		180	600
		240	700
		360	1000
		500	1200
		650	1600
		720	2000
		850	2500
		1000	3000
Control Circuit	Rated Operational Voltage		100…240V AC 24V AC 24V DC	100…240V 24V 24V DC
	Rated Insulation Voltage		N/A	240V
	Rated Impulse Voltage		N/A	3000V
	Dielectric Withstand		1600V AC	2000V
	Operating Frequency		50/60 Hz	50/60 Hz
	Protection Against Electric Shock		N/A	IP20
Power Requirements	Control Module		40 VA
	Heatsink Fan(s) (A)¬	24	—
		35	—
		54	—
		97	45 VA
		135	45 VA
		180	45 VA
		240	45 VA
		360	45 VA
		500	145 VA
		650	320 VA
		720	320 VA
		850	320 VA
		1000	320 VA
¬ For devices rated 24…500 A, heatsink fans can be powered by either 110/120V AC or 220/240V AC. For devices rated 650…1000 A, heatsink fans can only be powered by 110/120V AC.

Electrical Ratings, Continued
			UL/CSA/NEMA	IEC
Maximum Heat Dissipation (Watts)	Controller Rating (A)	24	110
		35	150
		54	200
		97	285
		135	490
		180	660
		240	935
		360	1170
		500	1400
		650	2025
		720	2250
		850	2400
		1000	2760
Auxiliary Contacts	Rated Operation Voltage		240V AC	240V
	Rated Insulation Voltage		N/A	240V
	Dielectric Withstand		1600V AC	2000V
	Operating Frequency		50/60 Hz	50/60 Hz
	Utilization Category		B300 (terminals 18…19) C300 (terminals 18…20) C300 (terminals 29…30)	AC-15
	SCPD Performance		Type 2
	SCPD List		Class CC 8 A @ 1000 A Available Fault Current
Environmental
Operating Temperature Range			0…+50 °C (32…122 °F) (open) 0…+40 °C (32…104 °F) (enclosed)
Storage and Transportation Temperature Range			–20…+75 °C
			2000 m (6560 ft)
Humidity			5…95% (non-condensing)
Pollution Degree			2
Mechanical
Resistance to Vibration	Operational Non-Operational		1.0 G Peak, 0.006 in. displacement 2.5 G, 0.015 in. displacement
Resistance to Shock	Operational Non-Operational		15 G 30 G
Construction	Power Poles	Thermoset Moldings Heatsink hockey puck thyristor	24…135 A 180…1000 A
	Control Modules		Thermoset and Thermoplastic Moldings
	Metal Parts		Anodized Aluminum, Plated Brass, Copper, or Painted Steel
Terminals	Power Terminals	24…54 A	6.0 mm hole with clamp screw
		97 and 135 A	One 11.5 mm (0.453 in.) diameter hole each
		180…360 A	One 10.5 mm (0.413 in.) diameter hole each
		500 A	Two 13.5 mm (0.531 in.) diameter holes each
		650 and 720 A	Three 13.1 mm (0.515 in.) diameter holes each
		850 and 1000 A	Six 13.1 mm (0.515 in.) diameter holes each
	Power Terminal Markings		NEMA, CENELEC EN50 012
	Control Terminals		M 3.5 x 0.6 Pozidriv screw with self-lifting clamp plate
Other
EMC Emission Levels	Conducted Radio Frequency Emissions Radiated Emissions		Class A Class A
EMC Immunity Levels	Electrostatic Discharge		8 kV Air Discharge
	Radio Frequency Electromagnetic Field		Per IEC 947-4-2
	Fast Transient		Per IEC 947-4-2
	Surge Transient		Per IEC 947-4-2
Overload Characteristics	Current Range		1.0…999.9 A
	Trip Classes		10, 15, 20, and 30
	Trip Current Rating		120% of Motor FLC
	Number of Poles		3

Specifications, Continued

Fuse Clip Sizing and Type for Fusible Combination Controllers¬ T 

Horsepower @ 480V	Fuse Clip Size/Type	Fuse Size Range [A]
15	30 A/Class J	0…30
20	60 A/Class J	31…60
25	60 A/Class J	31…60
30	60 A/Class J	31…60
40	100 A/Class J	61…100
50	100 A/Class J	61…100
60	200 A/Class J	101…200
75	200 A/Class J	101…200
100	200 A/Class J	101…200
125	400 A/Class J	201…400
150	400 A/Class J	201…400
200	400 A/Class J	201…400
250	400 A/Class J	401…600
300	600 A/Class J	401…600
350	600 A/Class J	401…600
400	1200 A/Class L	601…1600
450	1200 A/Class L	601…1600
500	1200 A/Class L	601…1600
600	1200 A/Class L	601…1600
700	1200 A/Class L	601…1600
800	1200 A/Class L	601…1600
¬ Consult NEC Handbook for proper fuse sizing guidelines.
T Optional fuse clip sizes and types are available upon request. Consult your local Rockwell Automation sales office or Allen-Bradley distributor.

Circuit Breaker Sizes and Rating Plug Sizes

Horsepower @ 480V	Circuit Breaker Size [A]/ Rating Plug Size [A]	Interrupting Rating in Symmetrical Amps @ 480V‡
15	150/50	14 000
20	150/50	14 000
25	150/60	14 000
30	150/70	14 000
40	150/100	14 000
50	150/125	14 000
60	250/150	25 000
75	250/175	25 000
100	250/225	25 000
125	250/250	25 000
150	400/300	35 000
200	400/400	35 000
250	600/500	35 000
300	600/600	35 000
350	800/800	35 000
400	800/800	50 000
450	1200/1000	50 000
500	1200/1200	50 000
600	1200/1200	50 000
700	2000/1600	65 000
800	2000/2000	65 000
‡ For higher interrupting ratings, consult your local Rockwell Automation sales office or Allen-Bradley distributor.

Approximate Dimensions

Approximate Dimensions and Shipping Weights

Open Type Controllers

Dimensions are in millimeters (inches). Dimensions are not intended for manufacturing purposes.

Controller Rating [A]	Height	Width	Depth	Weight
24	180 (7.09)	154 (6.06)	185 (7.29)	4.5 kg (10 lbs)
35	240 (9.45)	214 (8.43)	195 (7.68)	6.8 kg (15 lbs)
54	290 (11.42)	244 (9.61)	225 (8.86)	11.3 kg (25 lbs)
97	336 (13.23)	248 (9.77)	256 (10.09)	10.4 kg (23 lbs)
135	336 (13.23)	248 (9.77)	256 (10.09)	11.8 kg (26 lbs)
180	560 (22.06)	273 (10.75)	294 (11.58)	25 kg (55 lbs)
240	560 (22.06)	273 (10.75)	294 (11.58)	30 kg (65 lbs)
360	560 (22.06)	273 (10.75)	294 (11.58)	30 kg (65 lbs)
500	588 (23.17)	508 (20.00)	311 (12.23)	40.8 kg (90 lbs)
650…1000	1524 (60.0)	813 (32.00)	402 (15.83)	167.8 kg (370 lbs)

Enclosed Type Controllers

Dimensions are in millimeters (inches). Dimensions are not intended for manufacturing purposes. All dimensions are subject to change.
Factory-installed options may affect enclosure size requirements.
Exact dimensions can be obtained after order entry. Consult your local Rockwell Automation sales office or Allen-Bradley distributor.

Controller Rating [A]	A			J
	IP30 (Type 1)			IP54 (Type 12)			IP65 (Type 4)
	B Height	A Width	C Depth	B Height	A Width	C Depth	B Height	A Width	C Depth
Non-Combination Controller
24	610 (24)	406 (16)	229 (9)	610 (24)	406 (16)	229 (9)	610 (24)	406 (16)	229 (9)
35	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)
54	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)
97	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)
135	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)
180	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)
240	965 (38)	762 (30)	356 (14)	1295 (51)	914 (36)	356 (14)	1295 (51)	914 (36)	356 (14)
360	1295 (51)	914 (36)	356 (14)	1524 (60)	914 (36)	356 (14)	1524 (60)	914 (36)	356 (14)
500	1524 (60)	914 (36)	356 (14)	2286 (90)	889 (35)	508 (20)	2134 (90)	1016 (35)	457 (20)
650	2286 (90)	889 (35)	508 (20)	2286 (90)	1778 (60)	508 (20)	2286 (90)	1778 (60)	508 (20)
720	2286 (90)	889 (35)	508 (20)	2286 (90)	1778 (60)	508 (20)	2286 (90)	1778 (60)	508 (20)
850	2286 (90)	889 (35)	508 (20)	2286 (90)	1778 (60)	508 (20)	2286 (90)	1778 (60)	508 (20)
1000	2286 (90)	889 (35)	508 (20)	2286 (90)	1778 (60)	508 (20)	2286 (90)	1778 (60)	508 (20)
Combination Controllers with Fusible Disconnect
24	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)
35	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)
54 (60 A Disconnect)	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)
54 (100 A Disconnect)	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)
97	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)
135	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)
180	1295 (51)	914 (36)	356 (14)	1295 (51)	914 (36)	356 (14)	1295 (51)	914 (36)	356 (14)
240	1295 (51)	914 (36)	356 (14)	1295 (51)	914 (36)	356 (14)	1295 (51)	914 (36)	356 (14)
360	1524 (60)	965 (38)	356 (15)	1524 (60)	965 (38)	356 (15)	1524 (60)	965 (38)	356 (15)
500 (600 A Disconnect)	2134 (84)	1016 (40)	457 (18)	2134 (84)	1016 (40)	457 (18)	2134 (84)	1016 (40)	457 (18)
500 (1200 A Disconnect)	2286 (90)	1143 (55)	508 (20)	2286 (90)	1270 (55)	508 (20)	2286 (90)	1778 (55)	508 (20)
650	2286 (90)	1397 (55)	508 (20)	2286 (90)	1778 (55)	508 (20)	2286 (90)	1778 (55)	508 (20)
720	2286 (90)	1397 (55)	508 (20)	2286 (90)	1778 (55)	508 (20)	2286 (90)	1778 (55)	508 (20)
850	2286 (90)	1397 (55)	508 (20)	2286 (90)	2667 (95)	508 (20)	2286 (90)	2667 (95)	508 (20)
1000	2286 (90)	1397 (55)	508 (20)	2286 (90)	2667 (95)	508 (20)	2286 (90)	2667 (95)	508 (20)
Combination Controllers with Circuit Breaker
24	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)
35	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)
54	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)	762 (30)	610 (24)	305 (12)
97	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)
135	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)	965 (38)	762 (30)	356 (14)
180	1295 (51)	914 (36)	356 (14)	1295 (51)	914 (36)	356 (14)	1295 (51)	914 (36)	356 (14)
240	1295 (51)	914 (36)	356 (14)	1295 (51)	914 (36)	356 (14)	1295 (51)	914 (36)	356 (14)
360	1524 (60)	965 (38)	356 (14)	1524 (60)	965 (38)	356 (14)	1524 (60)	965 (38)	356 (14)
500	2134 (90)	1016 (35)	457 (20)	2134 (90)	1016 (35)	457 (20)	2134 (90)	1016 (35)	457 (20)
650	2286 (90)	1397 (55)	508 (20)	2286 (90)	1778 (50)	508 (20)	2286 (90)	1778 (50)	508 (20)
720	2286 (90)	1397 (55)	508 (20)	2286 (90)	1778 (50)	508 (20)	2286 (90)	1778 (50)	508 (20)
850	2286 (90)	1778 (55)	508 (20)	2286 (90)	2667 (65)	508 (20)	2286 (90)	2667 (65)	508 (20)
1000	2286 (90)	1778 (55)	508 (20)	2286 (90)	2667 (65)	508 (20)	2286 (90)	2667 (65)	508 (20)