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Power & Energy Management
| Product Overview |
Powermonitor™ Products
Our Powermonitor products meet the needs of producers and consumers of electric power. These products provide monitoring and control information for substation and distribution centers, electrical control panels, and many utility, commercial, and industrial applications including motor control centers.
The following power management application definitions help explain the advantages of using power monitoring products.
Demand management is a control system designed to minimize electrical demand penalties that can represent up to 30% of a typical industrial utility bill.
Activity-based cost accounting is a management system that allows a customer to allocate energy costs based on actual usage, which is based on sub-metering rather than other measurements such as square footage allocation.
Power control is a control system where electricity is the process output. There is usually on-site generation, emergency load shedding, or a system where a high-quality and stable electric power source is critical to the process.
Power quality is a management system that monitors power quality events or conditions that could cause a production shutdown like voltage sags, brownouts, transients, and high harmonic distortion.
Load profiling is a management system where electrical loads are monitored or profiled. These load profiles let the user prepare for utility deregulation and make fact-based decisions on future demand-side management control systems.
| Power Monitoring Product and Features |
| Powermonitor™ 3000 (Bulletin 1404) |
| Powermonitor™ 1000 (Bulletin 1408) |
| PowerPad Portable Powermonitor™ (Bulletin 1412) |
| Current Transformer (Bulletin 1411) |
| Power Monitoring Software (Bulletin 9307) |
| Combination Generator Control Module (Bulletin 1407) |
| Capacitor Bank Controller (Bulletin 1413) |
Product Overview
Powermonitor 3000 Products (Bulletin 1404)
The Powermonitor 3000 has four versions, the M4, M5, M6, and the M8. The M4 unit provides basic metering including frequency, voltage, current, and power. It also provides calculated information such as energy consumption, power factor, and total harmonic distortion. The unit also has onboard logging capability that can store data, record the min and max of each parameter, and keep an event log.
The M5 offers M4 functionality with flash upgrade capabilities to higher levels. The M6 unit contains all of this functionality in addition to power quality features such as, extensive waveform capture and storage and spectral analysis up to the 41st harmonic. The M8 adds more sophisticated power quality tools, greater speeds, accuracy and captures sub-cycle transients as well as harmonic analysis up to the 63rd harmonic.
For more information, see publication 1404-PP005*.
Powermonitor 1000 Products (Bulletin 1408)
Energy management and understanding energy costs are a major focus today in the manufacturing industry. The Powermonitor 1000 is a cost effective energy monitoring and control solution. The Powermonitor 1000 is perfect for your applications where load profiling, cost allocation, or energy control is required. It can also provide seamless integration to your existing energy monitoring systems where sub-metering is required. The Powermonitor 1000 is available in five models (two transducers, and three energy-monitors), with features and a price point to meet your application.
Transducer models feature the ability to measure voltage, current, and power related tags. Energy monitor models feature the ability to measure consumption related tags such as real, reactive, and apparent energy. The top-of-the-line energy monitor (EM3) provides all the features of both the transducer and energy monitor models.
The Powermonitor 1000 integrates into your existing energy monitoring systems featuring, RSView, RSPower, or RSEnergyMetrix to further enhance the view into energy costs. Your existing Allen-Bradley PLCs (PLC-5®, SLC™, ControlLogix® Family) can also easily communicate to the Powermonitor 1000 to allow energy data to be used in control systems.
For more information, see publication 1408-PP001*.
PowerPad Portable Powermonitor (Bulletin 1412)
Wouldnt it be nice if you could look inside your electrical system and see what's going on? Troubleshooting would be so much easier if you could see the volts, amps, and harmonic content in real time and take pictures to document and analyze. Now you can do just that and more. The full-color graphical display lets you see and analyze each signal clearly. Its high-speed sample rate, at 256 samples per cycle, provides excellent fidelity in reproducing waveforms and capturing transients that happen as fast as 62.5 ms.
4 MB of memory is conveniently partitioned to let you store four different types of data, synchronized or independent of each other. You can store up to 12 screen snapshots, up to 50 captured transients that contain four cycles for each active input, and 4096 alarm events. You can also record trend data for days, weeks, or even months.
Additional sets of three current probes are available, including 240 A, 1200 A, 6 A/120 A clamp-on probes, 24 and 36 in. "rope" 6500 A current probes, and a single 1000 A AC/1400 A DC clamp-on probe.
For more information, see publication 1412-PP001*.
Current Transformers (Bulletin 1411)
The 1411 series is a full line of low-voltage Current Transformers (CTs) for various power measurement devices and applications.
Power measurement devices include protective relays, analog devices, transducers, and power monitors. The purpose of CTs is to scale high currents to more manageable levels, while preserving a reasonable level of accuracy. CTs typically scale the currents flowing through their primaries to 5 amps (full scale) on their secondaries. The majority of power measurement devices are designed to accept this current level.
Bulletin 1411 Current Transformers are available in ratios from 50:5 to 3500:5 in a variety of solid core, split core, and window sizes.
For more information, see publication 1411-SG001*.
Power Monitoring Software
There are three types of power monitoring software:
- RSEnergyMetrix® software offers complete energy management for all utilities on a wide area network
- RSPower™ and RSPower™Plus software offers simple integration of power monitoring information into an existing human machine interface
RSEnergyMetrix (Bulletin 9307-EM)
RSEnergyMetrix is a sophisticated web-enabled, energy management software that puts critical energy information at your desktop.
The RSEnergyMetrix software suite combines data communication, client-server applications, and Microsofts advanced .NET™ web technology to provide you with a complete energy-management solution.
With RSEnergyMetrix, you can capture, analyze, store, and share energy data across your entire enterprise via a LAN or WAN using a simple web browser. This makes it a snap to distribute the knowledge you need to optimize energy consumption, which can help improve productivity while lowering energy costs.
Features and Benefits:
Scalable — Has the scalability to add components while maintaining your original investments.
- RSEnergyMetrix Manager
- RSEnergyMetrix RT, real-time view and configure
- RSEnergyMetrix 3PX, 3rd-party OPC connectivity
- RSEnergyMetrix ReportsPlus
- RSEnergyMetrix ChartsPlus
Connectivity — Remote connectivity from PC to metering points.
- Connectivity through RSLinx: RS-232, RS-485, Ethernet, DeviceNet, RIO passthru, optical, and modem (RSLinx Lite is included with the manager package)
- Third part connectivity with 3PX option via OPC
Configuration — RSEnergyMetrix provides easy and flexible configuration.
- Configure water, air, gas, electricity, and steam meters or any energy or production related inputs
- Configure Manual Meters as placeholders in the database for manual data entry
- Configure user defined data sources such as standard PLC-5 or SLC hardware types or Generic OPC
- Flexible configuration allows you to:
- Create a model of your facility for utility accounting
- Put meters in multiple groupings for cost allocation
- Set and change meter configuration values remotely
- Set multi-level password protection and privileges
- Create a model of your facility for utility accounting
Monitoring and Analysis — RSEnergyMetrix is a powerful load profiling, cost allocation and billing analysis tool.
- Create energy budgets and forecasts
- Compare and contrast alternative utility rates; do what-if for other rate structures
- Print and store all reports and charts
Software and Hardware Requirements for a Midrange Server:
- Windows® 2003 (or 2000) Server or Advanced Server
- Microsoft® SQL Server 2005 (or 2000 SP3a min) Standard or Enterprise
- 2 or 4 CPU 800+ MHz Pentium® III or better
- 1 GB RAM
- 30 GB hard disk (separate disk(s) for operating system/log files and RAID 5 for main database files preferred)
For more information, see technical data: ENEMTX-TD001*.
RSPower and RSPowerPlus Software
RSPower is a .NET/Windows-based software program that configures and displays data from all Rockwell Automation power monitors. RSPower is a complete tool that allows you to save power monitor data to disk, print data, harmonics, and waveforms, and manage your power monitor configurations.
Install RSPower software and begin working with your power monitoring equipment from your desktop.
RSPower software provides quick and easy configuration, monitoring, and integration of power information.
- Organize your Allen-Bradley power monitors into a graphical tree to represent your specific configuration or view the power monitors in a sorted list
- Upload and download your power monitor configuration parameters from your PC
- Save your entire site configuration as well as the individual data from each monitor
- Continuous access to all power data from your PC
- Display your data in pop-up views of real-time data
- Display historical data stored within the power monitor
- RSPower contains a browseable OPC server to simultaneously provide power monitor data to many external software packages
- Flexible communications via RSLinx to communicate with power monitors RSPowerPlus provides additional reporting and trending features
RSPowerPlus provides the following additional features:
- Run pre-configured monthly or yearly, billing or electrical consumption reports for each individual Powermonitor utilizing the TOU function in the Powermonitor 1000 and 3000 family of products
- Display real-time trending for up to five parameters simultaneously
- Display historical trending for data directly from the trend log of each meter
- User defined limits for monitoring of electrical parameters (i.e. demand monitoring)
For more information, see technical data RSPWR-TD002*.
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Combination Generator Control Module (Bulletin 1407)
The Combination Generator Control Module (CGCM) sets a new standard for generator control. The CGCM combines excitation control, generator protection, synchronization control, and full-featured metering in a single compact product. The CGCM, when used in conjunction with a ControlLogix® Automation Controller, provides a highly robust and flexible platform for generator control and system supervision.
- ControlNet port
- Generator overvoltage (ANSI 59)
- Four excitation control modes (AVR, FCR, PF and VAR)
- Generator undervoltage
(ANSI 27)
- Adjustable soft start voltage buildup
- Loss of sensing (ANSI 60FL)
- OEL and UEL in AVR, VAR,
and PF modes
- Loss of PMG (ANSI 27)
- Volts/Hertz compensation
- Reverse VAR (ANSI 40Q)
- Line drop compensation
- Over frequency (ANSI 81O)
- Auto-tracking between modes
- Under frequency (ANSI 81U)
- Redundant CGCM
auto-tracking and auto-transfer
- Reverse power (ANSI 32R)
- Generator paralleling with
droop or cross-current
compensation
- Rotating diode monitor
(ANSI 58)
- Generator paralleling with real power load sharing
- Phase rotation error (ANSI 47)
- Synchronizing for one or two breakers
- Generator over current (ANSI 51/27F)
- Loss of excitation current
(ANSI 40)
- Over excitation voltage
(ANSI 59F)
- Metering functions: Voltage, Current, Frequency, Power, Power Factor, Energy, Excitation Current and Voltage
- Synchronization parameters include: Frequency, Phase Rotation, Phase Angle, Voltage Magnitude
For more information, see publication 1407-PP001*.
Capacitor Bank Controller (Bulletin 1413)
The capacitor bank controller is a pre-engineered control system containing a MicroLogix 1400 controller, one or more Powermonitor 1000 products, and an optional human-machine interface(HMI). Pre-engineered ladder logic code in the controller gathers real and reactive power data from up to four power feeds(utility feeds and/or generators). The logic operates on the data in standard engineering units of kVAR and kW and minimizes imported and exported reactive power by switching up to 10 steps of capacitance. This strategy controls power factor while reducing the likelihood of voltage surge caused by excessive kVAR export.
Functions:
- Autoconfigure
- Manual configure
- Discharge timer on each step
- Selectable operating modes
- Manual operation
- First In, Last Out (FILO)
- Balanced, level-out usage of capacitor steps
- Best fit, finds best match of capacitor step to system kVAR needs
- Manual operation
- Alarms
- Bad step, indicates blown fuse, capacitor failure
- Target power factor not achieved
- High/Low voltage
- Metering
- Communication loss
- Bad step, indicates blown fuse, capacitor failure
- Powermonitor data concentrated into the MicroLogix 1400 controller
- Phase current, line voltage, frequency, real and reactive power, and power factor
- Options
- Up to three additional Powermonitor 1000 meters to aggregate up to four total feeds
- The PanelView Component C600 Touch HMI terminal with Ethernet communication provides ease of navigation, viewing, and configuration of the capacitor bank controller application
