Description

Connecting inputs and outputs to an Allen-Bradley PLC is very convenient with Allen-Bradley PanelConnect™ Modules and cables. Unlike conventional methods of:

wiring a number of inputs or outputs on machine devices (sensors and pneumatic valves) through a panel and maintaining the integrity of the enclosure then
wiring the connector to a terminal block then
wiring to the PLC I/O Module or
facing the task of providing a seal on a number of cables entering an enclosure

Using a PanelConnect Module with associated Connection systems, allows connection of up to 32 inputs or outputs directly to a 32 point PLC Input or Output module with convenient pre-built cables and connectors.

Benefits

Simplifies Machine and System Commissioning

Often a machine or system is set up at the manufacturer and then disassembled for shipping to the job site. Many of the input and output connections need to be initially connected, then disconnected for shipment, and then reconnected for final assembly. When connecting through the enclosure, the time needed for the reconnection as well as making correct enclosure seals, and making the correct connection for final assembly can be greatly simplified and costs reduced using the PanelConnect module and Connection systems. Commissioning can be done in hours instead of taking weeks and months.

Enclosure Integrity

The PanelConnect module is a simple system that mounts on the enclosure and creates the correct seal for the entry of the input and output connections. There is no longer a need to spend the additional time to seal the opening where the sensor or output cables enter the enclosure or use custom connectors. This reduces the associated time and wiring errors as well.

Environmental Rating

PanelConnect Modules are rated for the harsh environments of IP65/NEMA Type 1, 4, 4X, and 12. These products bridge the IP20, In Panel environment to the IP65, On Machine environment.

Reduced Wiring Time and Cost

Wiring is completed in a fraction of the time when connecting the “Plug and Play” easy assembly system of PanelConnect modules, Pre-Wired I/O Cables, Distribution Box and Distribution Box Patch Cords when compared to traditional methods. Both standard and specific build-to-order length cables are available, providing the correct length for any panel in a neat, space-efficient wiring solution. Lower wiring costs are possible for OEMs and users because less skilled labor is needed to connect the “Plug and Play” system.

Minimal Repair and Replacement Time

“Plug and Play” PanelConnect and Connection systems are easily field replaceable using threaded secured connectors. These systems support the control system requirement for Minimal Time To Repair.

Simplified Design

Design engineers can simplify their panel drawings by calling out a PanelConnect Module and pre-wired cable instead of having to detail every individual wire and terminal block on their drawings. Simplified panel drawings aid not only the installer but also the end customer who receives the panel.

Reduced Wiring Errors

Wiring system cables are pre-tested to ensure 100% accurate connections and eliminate the need for point-to-point checking of wiring. This reduces the possibility of crossed wires and loose connections between the I/O module and the PanelConnect Module. Even one error in wiring 128 I/O points in a point-to-point system may require a complete check of the wiring. Wiring errors can take several minutes to track down and correct before the panel is ready for startup. When PanelConnect Modules and cables are snapped in place, they fit every time — no need to find the wrong or loose connection, resulting in a much higher rate of success at system startup.

Increased Volume and Productivity

PanelConnect systems can help OEMs and panel builders produce a higher volume of machines. Inter-connected wiring for a wiring system is 60 times faster to install than traditional point-to-point wiring, enabling OEMs and panel builders using PanelConnect System components to build panels faster and produce more machines. Machine segments also can be outsourced as machine segments can be connected via the “Plug and Play” products. Wiring is completed in a fraction of the time when connecting inputs and outputs with the Connection system and the PanelConnect Module as compared to the time required for traditional methods.

Design Flexibility

To develop a cost-effective system, the hardware components must meet the needs of the design engineer. Allen-Bradley products provide the broadest range of PanelConnect modules and cables, as well as flexibility with modularity and system expansion capabilities. Allen-Bradley Wiring Systems deliver a lower life-cycle cost.

Quality-Looking Panels

The pre-wired cables and PanelConnect modules organize the wiring in your panel providing a consistent look. Markers and pre-printed adhesive labels for the terminal wiring neatly identify field-wiring-side connections, which correspond to the I/O module. A large marking area is also available for identifying I/O information on the PanelConnect modules.

Smaller Panel Space

By mounting the PanelConnect modules on the side wall of the enclosure, DIN Rail space is eliminated in the panel when compared to traditional terminal blocks.

Reduced Wire Preparation and Routing

PanelConnect systems eliminate the time and costs associated with stripping and cutting wires. Pre-wired cables eliminate this step altogether. Routing wires is much easier with wiring systems since engineers only have to worry about routing one pre-wired cable versus 20 wires used in the traditional wiring method.

Easier Marking and Labeling

Three markers on the front of the PanelConnect are provided to mark both I/O module and input/output points and Patch Cord cables. Pre-printed, I/O-specific adhesive label strips for quick marking of power supply terminals save labor compared to point-to-point wiring that requires labor-intensive wire markers. No wire labels are required on a pre-wired cable. Voltage Marking rings are provided to note AC and DC PanelConnect modules.

Fewer Parts, Less Inventory, and Lower Carrying Cost

A wiring system involves the PanelConnect module and the cable, versus a terminal block, barrier, a jumper, markers, wires, and swing arms with traditional hardwired systems. Therefore, it requires fewer components and, in turn, less inventory and lower carrying costs.

Compatibility

PanelConnect systems works with other digital and analog Allen-Bradley 1492 Programmable Controller Wiring Systems. PanelConnect systems work with the Allen-Bradley Sensor Connection Systems as well as other leading connection systems manufacturers: Brad Harrison™ - Daniel Woodhead, Crouse Hinds, Lumberg and Turck. PanelConnect supports connector cables for both Mini-Plus and M23 style for Mini and Micro Sensor connectors.