Supplementary Protector / Miniature Circuit Breaker
| Product Overview |
Bulletin 1492-SP — Supplementary Protector/Miniature Circuit Breaker
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- Energy limiting design — protects downstream components better than conventional breakers during short circuits
- Field-mountable options for selective applications
- True IP2X finger-safe design (front)
- International approvals — CE Marked, and meets UL, CSA, and IEC (VDE, GL) standards for worldwide acceptance
- Ratings to 480Y/277V AC @ 240/415V AC — 10 000 A interrupt rating
- AC and DC voltage ratings — in one convenient device
- A positively trip-free mechanism (breaker operation cannot be defeated by holding the handle in the ON position)
- 3 trip curves: B, C, and D
- Time delay (D characteristic) for high inrush currents during inductive start-ups such as transformers and power supplies
- Superior shock and vibration resistance capabilities — helps to prevent nuisance tripping
Bulletin 1492-SP series C devices are energy limiting, thermal magnetic type overcurrent protectors meeting UL 1077/CSA C22.2 No. 235, IEC/EN 60898. These devices are designed for the protection of a wide variety of products including:
- Solenoids
- Transformers
- Test equipment
- Automotive systems
- Controller I/O points
- Power supplies
- Relay and contractor coils
- Medical equipment
- Computers
- Control instrumentation
The Bulletin 1492-SP supplementary protectors/miniature circuit breakers are available in one-, one-pole plus neutral, two-, three-, and three-pole plus neutral units. One- and two-pole AC units also have limited DC ratings. Two- and three pole units are connected at the handle for simultaneous operation. Screw termination is standard on all Bulletin 1492-SP units. Both line and load side terminals accept #18...4 AWG (1.0.. 25 mm2) copper wire.
Ordering Information
To order the proper device, you need to know the:
• Maximum rated current of equipment to be protected
• Sytem phase of 1-, 2-, or 3
• Maximum startup (inrush) current
• Accessories that are required
Use the product selection tables on the following pages to determine the catalog number.
1. Select a 1-, 2-, or 3-pole device.
2. If needed, select the Switched Neutral Module. The Switched Neutral Module is mounted on the right side of the breaker. This module must be mounted at the factory. It cannot be installed in the field.
3. If applicable, consider the derating factors listed in the Determining Ratings section of Publication 1492-TD010*
4. Order accessory contacts or modules as separate items. Accessory modules are always mounted on the left side of the supplemental protector/miniature circuit breaker. A maximum of two accessory modules can be mounted on a single device.
Refer to the Accessories table on Accessories for possible combinations.
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Standards Compliance
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UL 1077
- CSA C22.2 No. 235
- IEC/EN 60898, 60947-2
- UL File Number E65138
- CCC GB10963
Certifications
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UL Recognized
- CSA Certified
- CE Marked
- Germanischer Lloyd (Marine)
- CCC
Product Selection
| Build a Catalog Number |
| Tripping Characteristics | Trip Curve B Resistive or Slightly Inductive |
Trip Curve C Inductive |
Trip Curve D Highly Inductive |
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| 3…5 In | 5…10 In | 10…20 In | |||
| Number of Poles | Continuous Current Rating (In) [A] | Cat. No. | Cat. No. | Cat. No. | |
| 1-Pole | 0.5 | — | 1492-SP1C005 | 1492-SP1D005 | |
| 1 | 1492-SP1B010 | 1492-SP1C010 | 1492-SP1D010 | ||
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2 | 1492-SP1B020 | 1492-SP1C020 | 1492-SP1D020 | |
| 3 | 1492-SP1B030 | 1492-SP1C030 | 1492-SP1D030 | ||
| 4 | 1492-SP1B040 | 1492-SP1C040 | 1492-SP1D040 | ||
| 5 | 1492-SP1B050 | 1492-SP1C050 | 1492-SP1D050 | ||
| 6 | 1492-SP1B060 | 1492-SP1C060 | 1492-SP1D060 | ||
| 7 | 1492-SP1B070 | 1492-SP1C070 | 1492-SP1D070 | ||
| 8 | 1492-SP1B080 | 1492-SP1C080 | 1492-SP1D080 | ||
| 10 | 1492-SP1B100 | 1492-SP1C100 | 1492-SP1D100 | ||
| IEC 240/415V AC UL/CSA 277V AC 48V DC |
13 | 1492-SP1B130 | 1492-SP1C130 | 1492-SP1D130 | |
| 15 | 1492-SP1B150 | 1492-SP1C150 | 1492-SP1D150 | ||
| 16 | 1492-SP1B160 | 1492-SP1C160 | 1492-SP1D160 | ||
| 20 | 1492-SP1B200 | 1492-SP1C200 | 1492-SP1D200 | ||
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25 | 1492-SP1B250 | 1492-SP1C250 | 1492-SP1D250 | |
| 30 | 1492-SP1B300 | 1492-SP1C300 | 1492-SP1D300 | ||
| 32 | 1492-SP1B320 | 1492-SP1C320 | 1492-SP1D320 | ||
| 40 | 1492-SP1B400 | 1492-SP1C400 | 1492-SP1D400 | ||
| 50 | 1492-SP1B500 | 1492-SP1C500 | ⋆ | 1492-SP1D500 | |
| 63 | 1492-SP1B630 | 1492-SP1C630 | ⋆ | 1492-SP1D630 | |
| Note: Bulletin 1492-SP 1- and 3-pole circuit breakers are also available with neutral. Add a suffix of -N to the cat. no. | |||||
| ⋆ IEC only, does not have CCC, UR, or CSA certifications | |||||
| Tripping Characteristics | Trip Curve B Resistive or Slightly Inductive |
Trip Curve C Inductive |
Trip Curve D Highly Inductive |
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| 3…5 In | 5…10 In | 10…20 In | ||||
| Number of Poles | Continuous Current Rating (In) [A] | Cat. No. | Cat. No. | Cat. No. | ||
| 2-Pole |
0.5 | — | 1492-SP2C005 | 1492-SP2D005 | ||
| 1 | 1492-SP2B010 | 1492-SP2C010 | 1492-SP2D010 | |||
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2 | 1492-SP2B020 | 1492-SP2C020 | 1492-SP2D020 | ||
| 3 | 1492-SP2B030 | 1492-SP2C030 | 1492-SP2D030 | |||
| 4 | 1492-SP2B040 | 1492-SP2C040 | 1492-SP2D040 | |||
| 5 | 1492-SP2B050 | 1492-SP2C050 | 1492-SP2D050 | |||
| 6 | 1492-SP2B060 | 1492-SP2C060 | 1492-SP2D060 | |||
| 7 | 1492-SP2B070 | 1492-SP2C070 | 1492-SP2D070 | |||
| 8 | 1492-SP2B080 | 1492-SP2C080 | 1492-SP2D080 | |||
| IEC 415V AC UL/CSA 480Y/277V AC 96V DC |
10 | 1492-SP2B100 | 1492-SP2C100 | 1492-SP2D100 | ||
| 13 | 1492-SP2B130 | 1492-SP2C130 | 1492-SP2D130 | |||
| 15 | 1492-SP2B150 | 1492-SP2C150 | 1492-SP2D150 | |||
| 16 | 1492-SP2B160 | 1492-SP2C160 | 1492-SP2D160 | |||
| 20 | 1492-SP2B200 | 1492-SP2C200 | 1492-SP2D200 | |||
| 25 | 1492-SP2B250 | 1492-SP2C250 | 1492-SP2D250 | |||
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30 | 1492-SP2B300 | 1492-SP2C300 | 1492-SP2D300 | |
| 32 | 1492-SP2B320 | 1492-SP2C320 | 1492-SP2D320 | |||
| 40 | 1492-SP2B400 | 1492-SP2C400 | 1492-SP2D400 | |||
| 50 | 1492-SP2B500 | 1492-SP2C500 | ⋆ | 1492-SP2D500 | ||
| 63 | 1492-SP2B630 | 1492-SP2C630 | ⋆ | 1492-SP2D630 | ||
| 3-Pole |
0.5 | — | 1492-SP3C005 | 1492-SP3D005 | ||
| 1 | 1492-SP3B010 | 1492-SP3C010 | 1492-SP3D010 | |||
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2 | 1492-SP3B020 | 1492-SP3C020 | 1492-SP3D020 | ||
| 3 | 1492-SP3B030 | 1492-SP3C030 | 1492-SP3D030 | |||
| 4 | 1492-SP3B040 | 1492-SP3C040 | 1492-SP3D040 | |||
| 5 | 1492-SP3B050 | 1492-SP3C050 | 1492-SP3D050 | |||
| 6 | 1492-SP3B060 | 1492-SP3C060 | 1492-SP3D060 | |||
| 7 | 1492-SP3B070 | 1492-SP3C070 | 1492-SP3D070 | |||
| 8 | 1492-SP3B080 | 1492-SP3C080 | 1492-SP3D080 | |||
| IEC 415V AC UL/CSA 480Y/277V AC |
10 | 1492-SP3B100 | 1492-SP3C100 | 1492-SP3D100 | ||
| 13 | 1492-SP3B130 | 1492-SP3C130 | 1492-SP3D130 | |||
| 15 | 1492-SP3B150 | 1492-SP3C150 | 1492-SP3D150 | |||
| 16 | 1492-SP3B160 | 1492-SP3C160 | 1492-SP3D160 | |||
| 20 | 1492-SP3B200 | 1492-SP3C200 | 1492-SP3D200 | |||
| 25 | 1492-SP3B250 | 1492-SP3C250 | 1492-SP3D250 | |||
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30 | 1492-SP3B300 | 1492-SP3C300 | 1492-SP3D300 | ||
| 32 | 1492-SP3B320 | 1492-SP3C320 | 1492-SP3D320 | |||
| 40 | 1492-SP3B400 | 1492-SP3C400 | 1492-SP3D400 | |||
| 50 | 1492-SP3B500 | 1492-SP3C500 | ⋆ | 1492-SP3D500 | ||
| 63 | 1492-SP3B630 | 1492-SP3C630 | ⋆ | 1492-SP3D630 | ||
| Note:1492-SP 1- and 3-pole circuit breakers are also available with neutral. Add a suffix of -N to the cat. no. | ||||||
| ⋆ IEC only, does not have CCC, UR, or CSA certifications | ||||||
The following bus bars (commoning links have CE certification only)
Accessories
| Description | Cat. No. | |
| Auxiliary Contacts | Auxiliary contact module Switches when protective device is operated manually or tripped electrically 1 N.O. – 1 N.C. Form C Contact |
1492-ASPH3 |
| Dual auxiliary contact module Switches when protective device is operated manually or tripped electrically 2 N.O. – 2 N.C. 2 Form C Contact |
1492-ASPHH3 | |
| Auxiliary/signal alarm contact module 1 Auxiliary Contact switches when protective device is operated manually or tripped electrically 1 N.O. – 1 N.C. Form C Contact 1 Signal Contact switches when protective device is tripped electrically 1 N.O. – 1 N.C. Form C Contact |
1492-ASPHS3 | |
| Undervoltage release module Use the undervoltage release module to trip the adjacent breaker poles when the applied voltage is less than the nominal voltage. Undervoltage trip is often used when loss of power and eventual restoration of power creates an unsafe or unknown set of condition. |
50…115V AC 110…240V AC |
1492-ASPU115 1492-ASPU230 |
| Shunt trip module Use the shunt trip module to trip the adjacent breaker poles from a remote location. The module is actuated by applying a voltage (pickup voltage) to the trip terminals. Shunt trip modules are often used in emergency shutdown circuits where multiple power circuits must be switched off from a single location. |
110…415V AC (110…230V DC) 12…110V AC (12…60V DC) |
1492-ASPA1 1492-ASPA2 |
| Mounting Rail | Pkg Qty: 10 | 199-DR1 |
| End Anchor | — | 1492-EAH35 |
| Lockout Attachment | Pkg Qty: 5 | 1492-ASPLOA |
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The following bus bars (commoning links have CE approval only for IEC applications).
| Type | No. of 1492-SP | Rated Operational Ie End Feed per phase | Rated Operational Ie Center Feed per phase (Is < 63 A) | Pieces Per Package | Cat. No. |
| Fork Style Commoning Links (may be cut to length, not for use with accessories) | |||||
| 1 pole | 1 m (56 devices/m) | 63 | 100 | 1 | 1492-ASPCL1 |
| 3 poles | 1 m (19 devices/m) | 63 | 100 | 1 | 1492-ASPCL3 |
| End cap for 3-pole | — | — | — | 10 | 1492-ASPEC1 |
| Fork Style Commoning Links (may NOT be cut to length, not for use with accessories) | |||||
| 1 pole | 2 | 63 | 100 | — | 1492-ASPCL102 |
| 1 pole | 6 | 63 | 100 | 20 | 1492-ASPCL106 |
| 1 pole | 12 | 63 | 100 | 20 | 1492-ASPCL112 |
| 2 poles (1p + N) | 2 | 63 | 100 | 10 | 1492-ASPCL204 |
| 2 poles (1p + N) | 3 | 63 | 100 | 10 | 1492-ASPCL206 |
| 2 poles (1p + N) | 6 | 63 | 100 | 10 | 1492-ASPCL212 |
| 3 poles | 2 | 63 | 100 | 10 | 1492-ASPCL306 |
| 3 poles | 4 | 63 | 100 | 10 | 1492-ASPCL312 |
| 4 poles | 2 | 63 | 100 | 5 | 1492-ASPCL408 |
| 4 poles | 3 | 63 | 100 | 5 | 1492-ASPCL412 |
| Fork Style Commoning Links (for use with accessories) | |||||
| 1 pole | 2 | 63 | 100 | 20 | 1492-ASPCL1A02 |
| 1 pole | 6 | 63 | 100 | 20 | 1492-ASPCL1A06 |
| 1 pole | 9 | 63 | 100 | 20 | 1492-ASPCL1A09 |
| 2 poles (1p + N) | 2 | 63 | 100 | 10 | 1492-ASPCL2A04 |
| 2 poles (1p + N) | 3 | 63 | 100 | 10 | 1492-ASPCL2A06 |
| 2 poles (1p + N) | 5 | 63 | 100 | 10 | 1492-ASPCL2A10 |
| 3 poles | 2 | 63 | 100 | 10 | 1492-ASPCL3A06 |
| 3 poles | 4 | 63 | 100 | 10 | 1492-ASPCL3A12 |
| Three-Phase Bus for Multiple Single-Pole (each with 1 auxiliary contact) | |||||
| — | 2x3 (1p) | 63 | 100 | 10 | 1492-ASPCL3AP06 |
| — | 2x3 (1p)+2 (1p) | 63 | 100 | 10 | 1492-ASPCL3AP08 |
| — | 3x3 (1p) | 63 | 100 | 10 | 1492-ASPCL3AP09 |
| Incoming Terminals for Fork Style (not for use in North America) | |||||
| For max 25 mm2 wire | — | — | 100 | 50 | 1492-ASPCLT25 |
| For max 35 mm2 wire | — | — | 100 | 10 | 1492-ASPCLT35 |
| Protective Covers for Unused Forks | |||||
| — | — | — | 100 | 10 sets (5/set) | 1492-ASPCLPS |
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Bulletin 1492 Cuttable Bus Bar (cULus and CE)
- Cuttable, copper bus bar
- May be cut to to length, provided in 1 meter lengths
- For use with Bulletin 1492-SP and 1492-FB circuit breakers
- 80 A and 100 A versions
- Multiphase options— single, two and three phase
- Accessories: end caps, protective shroud and terminal lug
- Standards Compliance: UL 508, UL E56639 - Category NMTR and NMTR7
- Certifications: cULus Listed, CE Marked
| Description | Devices per Meter | Amperage | Pkg. Qty. | Cat. No. |
| Single Phase Bus Bar | 57 | 80 | 1 - 1 M Length | 1492-A1B8 |
| 100 | 1492-A1B1 | |||
| 36 (with aux. module) |
80 | 1492-A1B8H | ||
| 100 | 1492-A1B1H | |||
| Two Phase Bus Bar | 29 |
80 | 1492-A2B8 | |
| 100 | 1492-A2B1 | |||
| 22 (with aux. module) |
80 | 1492-A2B8H | ||
| 100 | 1492-A2B1H | |||
| Three Phase Bus Bar | 19 | 80 | 1492-A3B8 | |
| 100 | 1492-A3B1 | |||
| 16 (with aux. module) |
80 | 1492-A3B8H | ||
| 100 | 1492-A3B1H | |||
| Accessories | ||||
| End Caps for use with Single Phase Bus Bar | — | — | 10 | 1492-A1E |
| End Caps for use with Two and Three Phase Bus Bar | — | — | 10 | 1492-AME |
| Protective Shroud | — | — | 10 | 1492-AAP |
| Terminal Lug | — | 80/100 | 10 | 1492-AAT1 |
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Specifications
| 1492-SP Series C | ||||
| Description | B Curve | C Curve | D Curve | |
| Tripping Characteristics | Resistive or Slightly-Inductive Loads | Inductive Loads | Highly-Inductive Loads | |
| 3…5 In | 5…10 In | 10…20 In | ||
| Current Range | 1…63 A | 0.5…63 A | 0.5…40 A | |
| Poles (18 mm width per pole) | 1, 2, 3, 1 +N, 3 + N | |||
| Dielectric Strength | 1960V AC | |||
| Shock | 25 G Half Sine Wave for 11 ms (3 axes) | |||
| Vibration | Frequency Range: 10…2000 Hz Max. Amplitude (p-p) = 0.030 in. Max. Acceleration = 5 G 2 hours each of 3 axes |
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| Operating Temperature Range | 23…104 °F (-5…+40 °C) non-condensing | |||
| Shipment and Short-Term Temperature Limits | -22…+158 °F (-30…+70 °C) | |||
| Housing Material | Nylon | |||
| Wire Size | #18…8 AWG (1.0…10 mm2) Tightening Torque — 2.4 N•m (21 lb•in) |
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| #6…4 AWG (16…25 mm2) Tightening Torque — 3.1 N•m (27 lb•in) |
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| Recommended Wire Strip Length | 0.51 in. (13 mm) | |||
| Electromechanical Life | 6000 operations (1 operation = 2 switching events) ON/OFF |
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| Switched Neutral Rating | 277V AC | |||
| Supplementary Protector | ||||
| Certifications | UL 1077 - Recognized Component QVNU2 - E65138 CSA C22.2 No. 235 Certified Component |
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| Use Group (UG) | UG A - General Industrial | |||
| Terminals (FW) | FW 3 Line and Load evaluated for field wiring | |||
| Overload Rating (OL) | OL 0 (general use) | |||
| 1-Pole, 1-Pole + N | ||||
| Maximum Volts | 277V AC | 48V DC | ||
| Tripping Current (TC) | TC 1, 40 °C | TC 1, 40 °C | ||
| Short-Circuit Current Rating (SC) | SC U2 | SC U1 | ||
| < 35 A | 10 kA @ 277V AC; B and C Curve 5 kA @ 277V AC; D Curve |
10 kA @ 48V DC; B, C, and D Curve | ||
| 40, 50, 63 A | 5 kA @ 277V AC; B, C, and D Curve | |||
| 2-Pole, 3-Pole, 3-Pole + N | ||||
| Maximum Volts | 480Y/277V AC | 96V DC (2-pole - series) | ||
| Tripping Current | TC 2, 40 °C | TC 2, 40 °C | ||
| Short-Circuit Current Rating (SC) | SC U2 | SC U1 | ||
| < 35 A | 10 kA @ 480Y/277V AC; B and C Curve 5 kA @ 480Y/277V AC; D Curve |
10 kA @ 96V DC; B, C, and D Curve | ||
| 40, 50, 63 A | 5 kA @ 480Y/277V AC; B, C, and D Curve | |||
| Miniature Circuit Breaker | ||||
| Certifications | IEC/EN 60898 (VDE) IEC/EN 60947-2 (GL) (not including D50 and D63) CQC (GB-10963) (not including D50 and D63) |
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| Rated Voltage Un | 240/415VAC 48V DC (CE 60747-2) | |||
| Rated Insulation Voltage Ui | 440 VAC | |||
| Rated Impulse Withstand Voltage Uimp | 4 kV (1.2/50) msec | |||
| Conventional Non-Tripping Current | int = 1.13 ln | |||
| Conventional Tripping Current | it = 1/45 ln | |||
| Reference Temperature | 30 ºC | |||
| Temperature Factor | 0.5% /K | |||
| Maximum Back-Up Fuse | 125 A gL/gG | |||
| Selectivity Class | 3 | |||
| Rated Short-Circuit Capacity | Icn (IEC 60 898) = 10 kA Icu (IEC 60 947-2) = 15 kA |
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| Service Short-Circuit Capacity | Ics = 7.5 kA | |||
| Climatic Conditions | Acc to IEC 68-2 (25...55 ºC/ 90...95% RH) | |||
Auxiliary Specifications
| Auxiliary Contact Module Dual Auxiliary Contact Module Auxiliary/Signal Alarm Module Cat. Nos. 1492-ASPH3, 1492-ASPHH3, 1492-ASPHS3 |
Undervoltage Release Module Cat. Nos. 1492-ASPU115 1492-ASPU230 |
Shunt Trip Module Cat. Nos. 1492-ASPA1 1492-ASPA2 |
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| Degree of Protection | IP20 (IP00) | |||
| Dimensions | See below | |||
| Weight | 0.045 kg | 0.155 kg | 0.155 kg | |
| Mechanical Lifespan | 6000 operations | 10 000 operations | 4000 operations | |
| Minimum Impulse Duration | — | — | > 15 ms | |
| Operating Voltage | — | 1492-ASPU115: Un-115V AC, Umin-50V AC |
1492-ASPA1: 110…415V AC, 110…230V AC |
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| — | 1492-ASPU230: Un-230/240V AC, Umin-110V AC |
1492-ASPA2: 12…110V AC, 12…60V AC |
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| Inrush Current | — | 3.6/44 mA (AC/DC) | 25/12 mA (AC) 15/2 mA (DC) |
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| Dropout | — | 0.7…0.35 x Us | — | |
| Voltage Range | — | — | 0.7…1.1 x Us | |
| EN/IEC | Max. Operating Current |
AC 13 @ 250V AC 3 A AC 15 @ 250V AC 0.5 A DC 12 @ 110V DC 0.5 A Umin-5V AC |
— | — |
| Terminal Capacity IEC Rigid, CU |
0.5…2.5 mm2 2 x 0.5…2 x 2.5 mm2 |
0.5…4.0 mm2 2 x 0.5…2 x 2.5 mm2 |
1.0…25 mm2 2 x 1.0…2 x 4.0 mm2 |
|
| Tightening Torque | 0.8 N•m | 1.1 N•m | 2.4 N•m | |
| UL 1077 CSA C22.2 No. 235 |
Max. Operating Current |
@ 230V AC 2 A @ 110V DC 0.5 A Umin-5V CDC |
— | — |
| Terminal Capacity CU | #18…14 AWG 2 x #18…2 x #14 AWG |
#18…14 AWG 2 x #18…2 x #14 AWG |
#18…8 AWG 2 x 18…2 x #12 AWG |
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| Tightening Torque | 7 lb•in | 10 lb•in | 21 lb•in | |
Approximate Dimensions
Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes.
Bulletin 1492-SP Series C
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