Bulletin 1489 DC Circuit Breaker

Product Overview


Click to enlarge - 1489-D1C250_Right_4C


Bulletin 1489-D Circuit Breakers


Industrial Circuit Breakers for North American Applications


The Bulletin 1489-D line includes:


Miniature Circuit Breaker for IEC Applications:
    1 pole, 250V DC, 2...40 A
    2 pole, 500V DC, 2...40 A


Features


Standards Compliance


Certifications


Description

Bulletin 1489-D Circuit Breakers for Branch Circuit protection are available in 1- and 2-pole construction and are rated 2...40 A at 125V DC and 2...40 A at 250V DC for North American applications (UL 489 and CSA C22.2 No. 5). . For EN\IEC applications the products are rated 1-pole: 2...40 A, 250V DC, and 2-pole: 2...40 A, 500V DC.

Thermal Magnetic Circuit Breakers

The Bulletin 1489-D Thermal Magnetic Circuit Breakers are general-purpose devices suitable for the majority of industrial, inverse time circuit breaker applications.

They combine thermal and magnetic trip actions and provide accurate overload and short-circuit protection for conductors and connected equipment.


Circuit Breaker Application Information

Selection of a Bulletin 1489-D circuit breaker with appropriate circuit protection includes consideration of:

  • Circuit voltage


  • Available short circuit current


  • Continuous current rating


  • Application considerations


  • Special operating conditions


  • Regional certifications


  • The following discussion is based upon National Electric Code and UL requirements. Similar considerations are appropriate for Canadian and IEC applications.


    Circuit Voltage

    The Bulletin 1489-D circuit breakers are rated by voltage class. Applications should not exceed the listed voltage and current range (see Table 1).

    Available Short Circuit Current

    The Bulletin 1489-D circuit breakers should only be applied in those applications in which the available short-circuit (or fault) current is less than or equal to 10 kA.

    Table 1. Voltage and Current Ranges

    Region   Max. Voltage Current Range [A]
    EN/IEC Regions 1-pole 250V DC 2...40
    2-pole 500V DC 2...40
    North America (UL 489 & CSA C22.2 No. 5) 1-pole 125V DC 2...40
    2-pole 250V DC 2...40
      

    Continuous Current Rating

    Standard current ratings are: 2, 3, 4, 5, 6, 7, 8, 10, 15, 16, 20, 25, 30, 32, 35, and 40 A.

    The Bulletin 1489-D circuit breakers are rated in amperes at a 40 °C (104 °F) ambient temperature per the UL 489 (CSA 22.2 No. 5) standard. This temperature is generally used as the average temperature within an industrial enclosure. If a circuit breaker is applied in a temperature that exceeds the 40 °C (104 °F) ambient, then the circuit breaker should be derated. For IEC 60 947-2 standard, the products carry an ambient rating of 30 °C. Follow standard IEC application considerations for temperature rating in different ambient temperatures.

    The characteristic trip curve is shown on . The trip bands shown for each breaker represent current tripping limits for a circuit breaker and are within the limits established by UL. For a specific current at 40 °C (104 °F), a circuit breaker will open ("clear the circuit") automatically at some total time that will be within the "Minimum" and "Maximum" time shown on the curves. For example, page The 1489-D circuit breaker can function over a wide temperature range (‑30...+60 °C). Operation in ambient temperatures below 0 °C is based on a non condensing atmosphere (no ice). Use the graph above or contact your local Rockwell Automation sales office or Allen‑Bradley distributor to determine the correction factor based upon ambient temperature. shows that a one-pole, 15 A, Bulletin 1489 circuit breaker trips in not less than 10 s and not more than 120 s on a 30 A current. Because the UL standard defines this time spread, users should not specify exact tripping time. The lower current portion of the curves (upper left) depict the time to trip due to thermal action and reflect overload protection of the wire and connect load. The higher current portion of the curves (lower right) depicts the trip due to magnetic action of the circuit breaker and reflects protection due to short circuit level currents.


    Application Considerations

    The following is a discussion of application considerations related to North American applications. When applying product to IEC regional requirements, follow IEC practices and guidelines.

    The selection of a specific ampere rating for a specific application is dependent on the type of load and duty cycle and is governed by the National Electric Code (Canadian Electric Code) and UL/CSA. In general, the codes require that overcurrent protection is at the current supply and at points where wire sizes are reduced. In addition, the codes state that conductors be protected according to their current carrying capacity. There are specific situations that require application consideration, such as motor circuit, and guidelines for the selection for transformer protection.

    The Bulletin 1489-D circuit breakers are “non 100 percent rated” as defined by UL 489, para 7.1.4.2. As such, the circuit breaker's rating should be loaded to no more than 80% if used with continuous loads.


    Polarity

    Positive and negative connection many not be reversed.



    Branch Circuits

    Bulletin 1489 circuit breakers may be used to protect branch circuits. A branch circuit is the wiring portion of a system extending beyond the final overcurrent device protecting the circuit.

    Guidelines established in NEC, CEC, UL, and CSA should be used to determine the specific device.



    Coordinated Overcurrent Protection

    Where an orderly shutdown is required to minimize the hazards to personnel and equipment, a system of coordination based upon the faulted or overloaded circuit is isolated by selective operation of only the overcurrent protective device closest to the overcurrent condition. The user should select devices that meet this requirement.



    References: NEC 240.12. Also see CEC.


    Determining Ratings

    The tripping characteristic for Bulletin 1489-D is Type C. Type C has a magnetic trip activated at 7…15 times the rated current of the circuit breaker. The reference temperature for the thermal tripping characteristics is 40 °C (104 °F). The Type C characteristic will suit most applications.

    Use the following table and graph to determine the current rating for the breaker if the ambient is significantly different than 40 °C (104 °F).


    Bulletin 1489-D Ambient Temperature Derating
    Calibration Temperature 40 ºC (104 °F) (UL)
    Application below 0º C (32 °F) is for non-condensing atmosphere‡ 
    Device Marked Current Rating [A] @ 40 °C -25 -20 -10 0 10 20 30 35 40 45 50 55
    2.0 2.5 2.5 2.4 2.3 2.2 2.2 2.1 2.0 2.0 2.0 1.9 1.9
    3.0 3.8 3.7 3.6 3.5 3.4 3.2 3.1 3.1 3.0 2.9 2.9 2.8
    4.0 5.0 5.0 4.8 4.6 4.5 4.3 4.2 4.1 4.0 3.9 3.8 3.8
    5.0 6.3 6.2 6.0 5.8 5.6 5.4 5.2 5.1 5.0 4.9 4.8 4.7
    6.0 7.5 7.4 7.2 7.0 6.7 6.5 6.2 6.1 6.0 5.9 5.8 5.6
    7.0 8.8 8.7 8.4 8.1 7.8 7.6 7.3 7.1 7.0 6.9 6.7 6.6
    8.0 10.0 9.9 9.6 9.3 9.0 8.6 8.3 8.2 8.0 7.8 7.7 7.5
    10.0 12.6 12.4 12.0 11.6 11.2 10.8 10.4 10.2 10 9.8 9.6 9.4
    13.0 16.3 16.1 15.6 15.1 14.6 14.0 13.5 13.3 13 12.7 12.5 12.2
    15.0 18.8 18.6 18.0 17.4 16.8 16.2 15.6 15.3 15 14.7 14.4 14.1
    16.0 20.1 19.8 19.2 18.6 17.9 17.3 16.6 16.3 16 15.7 15.4 15.0
    20.0 25.1 24.8 24.0 23.2 22.4 21.6 20.8 20.4 20 19.6 19.2 18.8
    25.0 31.4 31.0 30.0 29.0 28.0 27.0 26.0 25.5 25 24.5 24.0 23.5
    30.0 37.7 37.2 36.0 34.8 33.6 32.4 31.2 30.6 30 29.4 28.8 28.2
    32.0 40.2 39.7 38.4 37.1 35.8 34.6 33.3 32.6 32 31.4 30.7 30.1
    40.0 43.9 43.4 42.0 40.6 39.2 37.8 36.4 35.7 35 34.3 33.6 32.9
      
    ‡  Care should be taken for application below 0 °C (32 °F). These devices are not certified to operate correctly in the presence of ice.
    All other specifications for standard Bulletin 1489-A products remain unchanged.
    The ambient temperature derating applies to applications of the device as an IEC Miniature Circuit Breaker (MCB), following 60 947-2 and as Circuit
    Breaker to UL489/CSA 22.2 No 5..
    Ambient temperature refers to the free air temperature in contact with the 1489 device

    Ambient Temperature Graph

    Click to enlarge - temp_graph
    The 1489-D circuit breaker can function over a wide temperature range (‑30...+60 °C). Operation in ambient temperatures below 0 °C is based on a non condensing atmosphere (no ice). Use the graph above or contact your local Rockwell Automation sales office or Allen‑Bradley distributor to determine the correction factor based upon ambient temperature.


    Terminals

    Standard wire (cable) connection

    The standard configuration of the Bulletin 1489 is with terminals suitable for connection of stranded copper wire of the wire size #18…8 AWG (1.0 … 10 mm2). Strip length for the termination is 0.5 in. (12 mm). Terminals are shipped in the open position for ease of installation.

    Lock-out Attachment

    A sturdy lock-out attachment may be added to a circuit breaker. This lock-out may be padlocked so that the circuit breaker is locked in the off position.

    Shunt Trip

    A shunt trip may be added to a circuit breaker to allow the device to be tripped from a remote source. One version is for tripping voltages of 12…110V AC (12…60V DC) and another for tripping voltages of 110…415V AC (110…230V DC).

    Auxiliary Contacts

    An auxiliary contact module may be added to a circuit breaker to provide pilot duty contacts to indicate the position of circuit breaker, off or on. This contact changes state when the circuit breaker is operated either manually or electrically.

    Signal Contacts

    A signal/auxiliary contact module may be added to a circuit breaker to provide auxiliary contact information off and on and signal contact pilot duty contacts. With signal contacts, the contacts change state only when the circuit breaker changes state from On to Off because of an electrical operation. The module contains one signal contact, form C contact (N.O. and N.C contact with common) and one auxiliary contact (N.O. and N.C contact with common).


    Time Current Curve – 1- and 2-Pole Circuit Breaker

    Click to enlarge - 1489-D_c_curve

    1489 - D   1   C   020    
          a b c d e

    a
    Body Style
    Code Description
    A Standard configuration, AC Device
    D Standard configuration, DC Device

    b
    Poles
    Code Description
    1 1-pole
    2 2-pole

    c
    Trip Curve
    Code Trip Curve
    C Trip curve C

    d
    Rated Current (In)
    Code Current [A]
    020 2
    030 3
    040 4
    050 5
    060 6
    070 7
    080 8
    100 10
    130 13
    150 15
    160 16
    200 20
    250 25
    300 30
    320 32
    350 35
    400 40

    e
    Factory Modifications
    Code Description
    blank Standard terminal
    R Ring terminal (available on 1489-A only)

    Bulletin 1489 DC Miniature Circuit Breakers

    Bulletin 1489-D, 1-Pole DC Miniature Circuit Breakers

    No. of Poles EN/IEC Maximum Voltage Trip Curve UL/CSA Max. Volt. Rated Current [A] Standard Wire Configuration Cat. No.
    1 250 C 125 V DC 2 1489-D1C020
    3 1489-D1C030
    4 1489-D1C040
    5 1489-D1C050
    6 1489-D1C060
    7 1489-D1C070
    8 1489-D1C080
    10 1489-D1C100
    13 1489-D1C130
    15 1489-D1C150
    16 1489-D1C160
    20 1489-D1C200
    25 1489-D1C250
    30 1489-D1C300
    32 1489-D1C320
    35 1489-D1C350
    40 1489-D1C400
      

    Bulletin 1489-D, 2-Pole AC Miniature Circuit Breakers

    No. of Poles EN/IEC Maximum Voltage Trip Curve UL/CSA Max. Volt. Rated Current [A] Standard Wire Configuration Cat. No.
    2 500V DC C 250V DC 2 1489-D2C020
    3 1489-D2C030
    4 1489-D2C040
    5 1489-D2C050
    6 1489-D2C060
    7 1489-D2C070
    8 1489-D2C080
    10 1489-D2C100
    13 1489-D2C130
    15 1489-D2C150
    16 1489-D2C160
    20 1489-D2C200
    25 1489-D2C250
    30 1489-D2C300
    32 1489-D2C320
    35 1489-D2C350
    40 1489-D2C400
      

    Description CSA/UL Certifications IEC 60947-2 Compliance CE EN/IEC Max. Volt. UL/CSA Max. Volt. Connection Cat. No.
    Lockout Attachment Yes Yes 1489-AALOA
    Auxiliary Contact, 2 sets, each are Form C, 1 N.O. & 1 N.C. Yes Yes 3 A, 250V AC (AC13)
    0.5 A, 110V DC
    2 A, 240V AC
    0.5 A, 110V DC
    Cable 1489-AAHH3
    Auxiliary/Signal Contact, each are Form C, 1 N.O. & 1 N.C Yes Yes 3 A, 250V AC (AC13)
    0.5 A, 110V DC
    2 A, 240V AC
    0.5 A, 110V DC
    Cable 1489-AAHS3
    Auxiliary Contact, Feed Through, 1 N.O. & 1 N.C.
    Yes Yes 3 A, 250V AC (AC13)
    0.5 A, 110V DC
    2 A, 230V AC
    0.5 A, 110V DC
    Cable 1489-ABH12
    Shunt Trip Module Yes Yes 110...415V AC
    110…230V DC
    110...415V AC
    110…230V DC
    Cable 1489-AASTA1
    Shunt Trip Module Yes Yes 12...110V AC
    12…60V DC
    12...110V AC
    12…60V DC
    Cable 1489-AASTA2
     

    Number of Poles 1 and 2
    Standards UL 489
    CSA C22.2 No. 5
    EN/IEC 60947-2
    Certifications UL Listed Circuit Breaker (File Number E197878)
    CSA Certified, VDE Certified, MCB, CE Marked
    SWD Rating (USA/Canada) Yes (2...20 A)
    Calibration Temperature UL/CSA: 40 °C EN/IEC: 30 °C
    Rated Interrupting Capacity EN/IEC - Icu: 10 000 A
    UL/CSA 10kA
    Rated Tripping Current UL/CSA:
    2...40 A, 1-pole 125 VAC
    2...40 A, 2-pole 250 VAC

    EN/IEC:
    2...40 A, 1-pole 250 VAC
    2...40 A, 2-pole 500 VAC
    Degree of Protection Finger-safe from front:
    -IP20 per IEC 529 from front
    -IP00 at wire terminals
    Dielectric Strength 1960V AC
    Shock 25 G Half sine wave for 11 ms (3 axes)
    Vibration Frequency range: 10…2000 Hz
    Max. Amplitude (p-p) = 0.030 in.
    Max. Acceleration = 5 G
    2 hours each of 3 axes
    Normal Operating Environment -30…+60 °C (-22...+140 °F) (non-condensing)
    Trip Curves C curve (Inductive) 7...185 IN
    Shipment and Short-Term Storage Limits -40...+85 °C (-40...+185 °F)
    Wire Size 1 wire: #18...6 AWG
    2 wires: #18...10 AWG
    Terminal Torque #18...12 AWG: 21 lb•in
    #10...8 AWG: 25 lb•in
    #6 AWG: 36 lb•in
    #2 PoziDriv
    Recommended Wire Strip Length 0.5 in.
      

    Note: All units are in millimeters unless indicated. Dimensions are not intended for manufacturing purposes.


    Click to enlarge - 1489-D_1_pole_DIMS_K


    Click to enlarge - 1489-D_2_pole_DIMS_K


    Click to enlarge - 1489-AAHH3_AAHS3_dims
    1489-AAHH3 & 1489-AAHS3


    Click to enlarge - 1489-ABH12_DIMS
    1489-ABH12


    Click to enlarge - 1489-AAST_Dims
    1489-AAST1, 1489-AAST2