Trojan 5 & 6
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Description
The Trojan family is a universal tongue-operated (or key-operated) safety-interlock switch designed to fit at the leading edge of sliding, hinged or lift-off guards. The dual key entry slots and rotatable head, movable only by releasing the cover screws, allow four actuator entry options. The Trojan contains all of the safety related functions—i.e., forced guided contacts, tamper resistant mechanism—allowing the machine to be safeguarded in compliance with the machine directive.
Operation of the switch is achieved through the insertion of a specially-profiled stainless-steel key that is permanently mounted to the leading edge of the guard door. The standard (not GD2) Trojan actuator includes a self-ejecting mechanism that prevents operation of the switch if the actuator is not mounted to the guard door (e.g., if the operator uses a spare key).
Features
- Strong and versatile, can be used in most applications
- Self-ejecting tamper resistant actuator, only operates when mounted to the guard (not with GD2 models)
- Four possible actuator entry points, easy to install
- GD2 style available for demanding applications
Specifications
| Safety Ratings | |||||
| Standards | EN 954-1, ISO 13849-1, IEC/EN 60204-1, NFPA 79, EN 1088, ISO 14119, IEC/EN 60947-5-1, ANSI B11.19, AS 4024.1 | ||||
| Safety Classification | Cat. 1 device per EN 954-1 dual channel interlocks suitable for Cat. 3 or 4 systems | ||||
| Functional Safety Data ¬ Note: For up-to-date information, visit http://www.ab.com/Safety/ |
B10d: > 2 x 106 operations at min. load PFHD: > 3 x10-7 MTTFd: > 385 years Dual channel interlock may be suitable for performance levels Ple or Pld (according to ISO 13849-1:2006) and for use in SIL2 or SIL3 systems (according to IEC 62061) depending on application characteristics |
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| Certifications | CE Marked for all applicable directives, cULus, TÜV, and CCC | ||||
| Outputs | |||||
| Safety Contacts T Direct Opening Action |
3 N.C. | 2 N.C. | 2 N.C. | ||
| Auxiliary Contacts | 1 N.O. | 2 N.O. | 1 N.O. | ||
| Thermal CurrentIlth | 10 A | ||||
| Rated Insulation Voltage | (Ui) 500V | ||||
| Switching Current @ Voltage, Min. | 5 mA @ 5V DC | ||||
| Utilization Category | |||||
| Trojan 5 A300/AC-15 |
(Ue) | 240V | 120V | ||
| (le) | 3 A | 6 A | |||
| DC-13 | (Ue) | 24V | 24V | ||
| (le) | 2 A | ||||
| Trojan 6 A600/AC-15 |
(Ue) | 600V | 500V | 240V | 120V |
| (le) | 1.2 A | 1.4 A | 3 A | 6 A | |
| DC-13 | (Ue) | 24V | |||
| (le) | 2 A | ||||
| Operating Characteristics | |||||
| Break Contact Force, Min. | Trojan 5: 12 N (2.7 lbf) & 30 N (6.75 lbf) | ||||
| Trojan 6: 20 N (4.5 lbf) | |||||
| Actuation Speed, Max. | 160 mm (6.29 in.)/s | ||||
| Actuation Frequency, Max. | 2 cycles/s | ||||
| Operating Radius, Min | 175 mm (6.89 in.) [60 mm (2.36 in.) with flexible actuator] |
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| Operating Life @ 100 mA load | 1 x 106 operations | ||||
| Environmental | |||||
| Enclosure Type Rating | IP67 | ||||
| Operating Temperature [C (F)] | -20…+80° (-4…+176°) | ||||
| Physical Characteristics | |||||
| Housing Material | UL Approved glass-filled PBT | ||||
| Actuator Material | Stainless Steel | ||||
| Weight [g (lb)] | 160 (0.35) | ||||
| Color | Red | ||||
| ¬ Usable for ISO 13849-1:2006 and IEC 62061. Data other than B10d is based on: - Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing 51840 operations per year - Mission time/Proof test interval of 38 years T The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started. |
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Product Selection
| Type | Contact | Actuator Type | Cat. No. | |||||
| M20 Conduit | Connector§ | |||||||
| Safety | Auxiliary | Action | M20 | 1/2 inch NPT Adaptor | Connect to Distribution Box 6-Pin Micro (M12) |
Connect to ArmorBlock Guard I/O 5-Pin Micro (M12)§ |
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| Trojan 5 Standard | 2 N.C. | 1 N.O. | BBM | Standard | 440K-T11090 | 440K-T11202 | 440K-T11205 | — |
| Guide/Semi-Flex | 440K-T11110 | 440K-T11203 | 440K-T11206 | — | ||||
| Guide/Fully-Flex | 440K-T11467 | 440K-T11204 | 440K-T11207 | 440K-T2NNBPS | ||||
| — | 440K-T11089 | — | 440K-T11129 | — | ||||
| BBM Gold Contacts | Standard | 440K-T11085 | — | — | — | |||
| MBB | Standard | 440K-T11118 | 440K-T11208 | 440K-T11224 | — | |||
| Guide/Semi-Flex | 440K-T11123 | 440K-T11209 | 440K-T11363 | — | ||||
| Guide/Fully-Flex | 440K-T11468 | 440K-T11210 | 440K-T11364 | — | ||||
| — | 440K-T11146 | 440K-T11469 | 440K-T11365 | — | ||||
| Trojan 5 GD2 | BBM | GD2 Standard | 440K-T11336 | 440K-T11211 | 440K-T11366 | 440K-T2NNGPS-NG | ||
| Guide/Semi-Flex | 440K-T11337 | 440K-T11212 | 440K-T11367 | — | ||||
| Guide/Fully-Flex | 440K-T11338 | 440K-T11213 | 440K-T11368 | — | ||||
| — | 440K-T11147 | — | 440K-T11226 | — | ||||
| MBB | GD2 Standard | 440K-T11339 | 440K-T11470 | 440K-T11369 | — | |||
| Guide/Semi-Flex | 440K-T11340 | 440K-T11471 | 440K-T11370 | — | ||||
| Guide/Fully-Flex | 440K-T11341 | 440K-T11472 | 440K-T11371 | — | ||||
| — | 440K-T11167 | — | 440K-T11372 | — | ||||
| Trojan 5 30 N | BBM | Standard | 440K-T11333 | 440K-T91024 | 440K-T11492 | — | ||
§ For connector ratings see Safety Switches and Connectors.
§ With a 5-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagrams for wiring details.
| Type | Contact | Actuator Type | Cat. No. | ||||
| M20 Conduit | Connector§ | ||||||
| Safety | Auxiliary | Action | M20 | 1/2 inch NPT Adaptor | 8-Pin Micro (M12)§ | ||
| Trojan 6 | 3 N.C. | 1 N.O. | BBM | Standard | 440K-T11171 | 440K-T11435 | — |
| — | 440K-T11449 | 440K-T11408 | — | ||||
| 2 N.C. | 2 N.O. | BBM | Standard | 440K-T11174 | 440K-T11438 | — | |
| — | 440K-T11452 | 440K-T11416 | 440K-W21BNPH | ||||
| MBB | — | 440K-T11453 | 440K-T11454 | 440K-W21MNPH | |||
| Trojan 6 GD2 | 3 N.C. | 1 N.O. | BBM | GD2 Standard | 440K-T11418 | 440K-T11466 | — |
| — | 440K-T11188 | 440K-T11444 | — | ||||
| MBB | — | 440K-T11456 | 440K-T11457 | — | |||
| 2 N.C. | 2 N.O. | BBM | GD2 Standard | 440K-T11445 | 440K-T11425 | — | |
| — | 440K-T11459 | 440K-T11433 | 440K-W21BNPH-NG | ||||
| MBB | — | 440K-T11460 | 440K-T11461 | 440K-W21MNPH-NG | |||
§ For connector ratings see Safety Switches and Connectors.
§ With an 8-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagrams for wiring details.
Recommended Logic Interfaces
| Description | Safety Outputs | Auxiliary Outputs | Terminals | Reset Type | Power Supply | Cat. Page No. | Cat. No. |
| Single-Function Safety Relays | |||||||
| MSR127RP | 3 N.O. | 1 N.C. | Removable (Screw) | Monitored Manual | 24V AC/DC | MSR127RP/TP | 440R-N23135 |
| MSR127TP | 3 N.O. | 1 N.C. | Removable (Screw) | Auto./Manual | 24V AC/DC | MSR127RP/TP | 440R-N23132 |
| MSR126T | 2 N.O. | None | Fixed | Auto./Manual | 24V AC/DC | MSR126R/T | 440R-N23117 |
| MSR30RT | 2 N.O. Solid State | 1 N.O. Solid State | Removable | Auto./Manual or Monitored Manual | 24V DC | MSR30RT/RTP | 440R-N23198 |
| Modular Safety Relays | |||||||
| MSR210P Base 2 N.C. only |
2 N.O. | 1 N.C. and 2 PNP Solid State | Removable | Auto./Manual or Monitored Manual | 24V DC from the base unit | MSR210P | 440R-H23176 |
| MSR220P Input Module | — | — | Removable | — | 24V DC | MSR220P | 440R-H23178 |
| MSR310P Base | MSR300 Series Output Modules | 3 PNP Solid State | Removable | Auto./Manual Monitored Manual | 24V DC | MSR310P | 440R-W23219 |
| MSR320P Input Module | — | 2 PNP Solid State | Removable | — | 24V DC from the base unit | MSR320P | 440R-W23218 |
Note: For additional Safety Relays connectivity, see Safety Relays.
For additional Safety I/O and Safety PLC connectivity, see Programmable Safety Solutions.
For application and wiring diagrams, see Safety Applications and Wiring Diagrams.
Connection Systems
| Description | Trojan 5 | Trojan 6 | |
| 5-Pin Micro (M12) | 6-Pin Micro (M12) | 8-Pin Micro (M12) | |
| Cordset | — | 889R-F6ECA-¬ | 889D-F8AB-¬ |
| Patchcord | 889D-F5ACDM-¬ | 889R-F6ECRM-T | 889D-F8ABDM-T |
| Distribution Box | — | 898R-F68MT-A5 | — |
| Shorting Plug | — | 898R-P61MU-RM | — |
| T-Port | — | — | — |
¬ Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
T Replace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
‡ Replace symbol with 4 or 8 for number of ports.
Note: For additional information, see Safety Connection Systems.
Accessories
| Description | To Be Used With: | Dimensions | Cat. No. | |
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Standard actuator | Trojan 5 and Trojan 6. Not to be used with GD2 models. | Actuators¬ | 440K-A11095 |
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GD2 standard actuator | GD2 models only. | 440G-A27011 | |
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GD2 flat actuator | GD2 models only. | 440K-A11112 | |
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Alignment guide with semi-flexible actuator | Discard alignment guide for GD2 models | 440K-A11144 | |
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Alignment guide with fully-flexible actuator | Discard alignment guide for GD2 models | 440K-A27010 | |
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Sliding bolt actuator | GD2 models only. | Door Handles | 440G-A27163 |
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Catch and Retainer Kit | Trojan 5 and Trojan 6. Not to be used with GD2 models. | Actuators¬ | 440K-A11094 |
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Replacement Cover | Trojan T5 standard model only. | — | 440A-A11495 |
| Trojan T5 GD2 | 440A-A11496 | |||
| Trojan T6 standard model only. | 440A-A11497 | |||
| Trojan T6 GD2 | 440A-A11498 | |||
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Dust Cover | All models. | — | 440K-A17180 |
Approximate Dimensions
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.
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Note: 2D, 3D and electrical drawings are available on www.ab.com.
Typical Wiring Diagrams
| Description | Trojan 5 | Trojan 6 | ||
| 2 N.C. & 1 N.O. | 2 N.C. & 2 N.O. | 3 N.C. & 1 N.O. | ||
| Contact Configuration |
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| Contact Action |
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BBM | BBM | BBM | |
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| MBB | MBB | MBB | ||
| 6-Pin Micro (M12) |
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— | — | |
| 5-Pin Micro (M12) for ArmorBlock Guard I/O |
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— | — | |
| 8-Pin Micro (M12) | — |
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— | |
| 6-Pin Cordset 889R-F6ECA-¬ |
Red/White | Safety A | — | — |
| Red/Black | ||||
| Red | Safety B | — | — | |
| Red/Blue | ||||
| Green | Aux | — | — | |
| Red/Yellow | ||||
| 8-Pin Cordset 889D-F8AB-¬ |
Grey Red |
— | Safety A | — |
| Yellow Pink |
— | Safety B | — | |
| White Blue |
— | Aux A | — | |
| Green Brown |
— | NA | — | |
| ¬ Replace symbol with 2 (2 m), 5 (5 m) or 10 (10 m) for standard cable lengths. | ||||