MT-GD2

Click to enlarge - 440K_MT550##_Product


Description

The MT-GD2 family is a robust, tongue-operated (or key-operated) safety-interlock switch designed to fit at the leading edge of sliding, hinged or lift-off guards. With its dual entry slots and rotatable head, the MT-GD2 can offer eight different options for actuator entry.

The MT-GD2 features a compact housing of only 117 x 40 x 43 mm (4.60 x 1.57 x 1.69 in.) with DIN 50041 standard fixing centres and includes forced guided contacts and a tamper-resistant mechanism.

The MT-GD2 is available with a variety of contact configurations enabling it to be used as part of a system for higher-risk applications. Operation of the switch is achieved by the insertion of the specially-profiled stainless-steel actuator which should be permanently fixed to the leading edge of the guard door. An optional flexible actuator allows the MT-GD2 to operate on smaller-radii doors (³60 mm) and a flat actuator gives additional mounting options, for example, on a chain.

A style incorporating a latch release mechanism allows manual retention of the actuator in the switch until the release mechanism is manually activated.


Features


MT-GD2 Latch Release Style

Click to enlarge - 440K-MT550##_Diagram_Latch

Specifications

Safety Ratings
Standards EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119, IEC/ EN60947-5-1, ANSI B11.19, AS4024.1
Safety Classification Cat. 1 device per EN 954-1 dual channel interlocks suitable for Cat. 3 or 4 systems
Functional Safety Data ¬ 
Note: For up-to-date information, visit http://www.ab.com/Safety/
B10d: > 2 x 106 operations at min. load
PFHD: > 3 x10-7
MTTFd: > 385 years
Dual channel interlock may be suitable for performance levels Ple or Pld (according to ISO 13849-1:2006) and for use in SIL2 or SIL3 systems (according to IEC 62061) depending on application characteristics
Certifications CE Marked for all applicable directives, cULus, TÜV, and CCC
Outputs
Safety Contacts T  Standard: 3 N.C. or 2 N.C. direct opening action
Snap acting: 2 N.C. direct opening forced disconnection
Auxiliary Contacts Standard: 1 N.O. or 2 N.O.
Snap Acting: 2 N.O.
Thermal CurrentIlth 10 A
Rated Insulation Voltage (Ui) 500V
Switching Current @ Voltage, Min. 5 mA @ 5V DC
Utilization Category
A600/AC-15 (Ue) 600V 500V 240V 120V
  (le) 1.2 A 1.4 A 3 A 6 A
Standard—DC-13 (Ue) 24V      
  (le) 2 A      
Snap-Acting—A300/AC-15 (Ue) 240V 120V    
  (le) 3 A 6 A    
Snap-Acting—DC-13 (Ue) 24V      
  (le) 2 A      
Operating Characteristics
Break Contact Force, Min. BBM & MBB: 12 N (2.7 lbf)
BBM & Extended Flat Actuator: 32 N (7.2 lbf)
Snap acting: 40 N (9.0 lbf)
Actuation Speed, Max. 160 mm (6.29 in.)/s
Actuation Frequency, Max. 2 cycles/s
Operating Life @ 100 mA load 1 x 106 operations
Environmental
Enclosure Type Rating IP67
Operating Temperature [C (F)] -20…+80° (-4…+176°)
Physical Characteristics
Housing Material Painted zinc
Actuator Material Stainless Steel
Weight [g (lb)] 520 (1.15)
Color Yellow or Red
 
¬ Usable for ISO 13849-1:2006 and IEC 62061. Data other than B10d is based on:
- Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing
51840 operations per year
- Mission time/Proof test interval of 38 years
T The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started.

Product Selection

Red Body Switches

Type Contact Actuator Type Cat. No.
Conduit Connector§ 
Safety Auxiliary Action M20 1/2 inch NPT 12-Pin M23 8-Pin Micro
(M12)T 
Connect to ArmorBlock Guard I/O 5-Pin Micro (M12)¬ 
MT-GD2 3 N.C. 1 N.O. BBM 440K-MT55002 440K-MT55085 440K-MT55094
GD2 Standard 440K-MT55074 440K-MT55022 440K-MT55095
Fully Flexible 440K-MT55075 440K-MT55029 440K-MT55096
MBB 440K-MT55004 440K-MT55088 440K-MT55100
2 N.C. 2 N.O. BBM 440K-MT55005 440K-MT55086 440K-MT55097 440K-M21BNDH
GD2 Standard 440K-MT55076 440K-MT55026 440K-MT55098
Fully Flexible 440K-MT55077 440K-MT55087 440K-MT55099
MBB 440K-MT55006 440K-MT55089 440K-MT55101
Snap Acting 440K-M22ANDT 440K-M22ANDL 440K-M21ANDH 440K-M2NNNDS
Extended Flat 440K-M22AEDM 440K-M22AEDT
GD2 Standard 440K-M22ASDM 440K-M22ASDT
Fully Flexible 440K-M22ABDM 440K-M22ABDT
MT-GD2 Latch Release 3 N.C. 1 N.O. BBM 440K-MT55039 440K-MT55062 440K-MT55042
GD2 Standard 440K-MT55078 440K-MT55041 440K-MT55070
Fully Flexible 440K-MT55079 440K-MT55045 440K-MT55103
MBB 440K-MT55082 440K-MT55091 440K-MT55106
2 N.C. 2 N.O. BBM 440K-MT55063 440K-MT55065 440K-MT55066 440K-M21BNDH-N5 440K-M2NNNDS-N5
GD2 Standard 440K-MT55080 440K-MT55050 440K-MT55104
Fully Flexible 440K-MT55081 440K-MT55051 440K-MT55052
MBB 440K-MT55083 440K-MT55092 440K-MT55105 440K-M21MNDH-N5
 

§ For connector ratings see Safety Switches and Connectors.
¬ With a 5-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagrams for wiring details.
T With an 8-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagrams for wiring details.


Yellow Body Switches

Type Contact Actuator Type Cat. No.
Conduit Connector§ 
Safety Auxiliary Action 1/2 inch NPT 12-Pin M23 5-Pin Micro
(M12)¬ 
MT-GD2 2 N.C. 2 N.O. Snap Acting 440K-M22ANYT
Extended Flat 440K-M22AEYT 440K-M22AEYL 440K-M2NAEYS
2 N.C. 2 N.O. MBB 440K-M22MNYT-N5 440K-M2NNNYS-N5
 

§ For connector ratings see Safety Switches and Connectors.
¬ With a 5-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagrams for wiring details.
T With an 8-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagrams for wiring details.


Recommended Logic Interfaces

Description Safety Outputs Auxiliary Outputs Terminals Reset Type Power Supply Cat. Page No. Cat. No.
Single-Function Safety Relays
MSR127RP 3 N.O. 1 N.C. Removable (Screw) Monitored Manual 24V AC/DC MSR127RP/TP 440R-N23135
MSR127TP 3 N.O. 1 N.C. Removable (Screw) Auto./Manual 24V AC/DC MSR127RP/TP 440R-N23132
MSR126T 2 N.O. None Fixed Auto./Manual 24V AC/DC MSR126R/T 440R-N23117
MSR30RT 2 N.O. Solid State 1 N.O. Solid State Removable Auto./Manual or Monitored Manual 24V DC MSR30RT/RTP 440R-N23198
Modular Safety Relays
MSR210P Base
2 N.C. only
2 N.O. 1 N.C. and 2 PNP Solid State Removable Auto./Manual or Monitored Manual 24V DC from the base unit MSR210P 440R-H23176
MSR220P Input Module Removable 24V DC MSR220P 440R-H23178
MSR310P Base MSR300 Series Output Modules 3 PNP Solid State Removable Auto./Manual Monitored Manual 24V DC MSR310P 440R-W23219
MSR320P Input Module 2 PNP Solid State Removable 24V DC from the base unit MSR320P 440R-W23218
  

Note:  For additional Safety Relays connectivity, see Safety Relays.
For additional Safety I/O and Safety PLC connectivity, see Programmable Safety Solutions.
For application and wiring diagrams, see Safety Applications and Wiring Diagrams.


Connection Systems

Description 4-Pin Micro (M12) 5-Pin Micro (M12) 8-Pin Micro (M12) 12-Pin M23
Cordset 889D-F4AC-¬  889D-F8AB-¬  889M-F12X9AE-¬ 
Patchcord 889D-F4ACDM-T  889D-F5ACDM-¬  889D-F8ABDM-T 
Distribution Box 898D-P4‡ LT-DM4
Shorting Plug 898D-41LU-DM
T-Port 898D-43LY-D4
 

¬ Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
T Replace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
‡ Replace symbol with 4 or 8 for number of ports.
Note:  For additional information, see Safety Connection Systems.


Accessories

Description Dimensions Cat. No.
Click to enlarge - 440G-A27011_Accessory_Actuator GD2 standard actuator Actuators¬  440G-A27011
Click to enlarge - 440K_A11112 Actuator GD2 flat actuator 440K-A11112
Click to enlarge - 440G-A27143_Accessory_Actuator Fully flex actuator 440G-A27143
Click to enlarge - 440G-A27163_Accessory_Actuator Sliding bolt actuator Door Handles 440G-A27163
Click to enlarge - 440K_A17116 Actuator Extended flat actuator Actuators¬  440K-A17116
Click to enlarge - 440K_A17116 Actuator Dust Cover 440K-A17180
  

Approximate Dimensions

Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.

Click to enlarge - 440K-MT550##_Dims


Note: 2D, 3D and electrical drawings are available on www.ab.com.


Typical Wiring Diagrams

Description 2 N.C. & 1 N.O. 2 N.C. & 2 N.O. 3 N.C. & 1 N.O.
Contact Configuration Click to enlarge - 440K-MT550##_(2 NC -1 NO)_Wiring Click to enlarge - 440K-MT550##_(2NC-2NO)_Wiring Click to enlarge - 440K-MT550##_(3NC-1NO)_Wiring
Contact Action Click to enlarge - 440K-MT550##_(2NC-1NO BBM)_Contact Click to enlarge - 440K-MT550##_Contact_2NC2NO_BBM Click to enlarge - 440K-MT550##_(3NC-1NO BBM)_Contact
Click to enlarge - ContactActionKey BBM BBM BBM
Click to enlarge - 440K-MT550##_Contact_2NC2NO_MBB Click to enlarge - 440K-MT550##_(3NC-1NO MBB)_Contact
MBB MBB
Click to enlarge - 440K-MT550##_(SnapActing)
Snap Acting
5-Pin Micro (M12) for Connection to ArmorBlock Guard I/O Click to enlarge - DC Micro (2-5)-Pin Male B_Pin-out (Safety)
8-Pin Micro (M12) Click to enlarge - DC Micro 8-Pin Male H_Pin-out (Safety)
12-Pin Cordset 1 and 3 Safety A Safety A Safety A
Click to enlarge - M23 12-Pin Male_Pinout 4 and 6 Safety B Safety B Safety B
7 and 8 NC Aux A Safety C
9 and 10 Aux A Aux B Aux A
Pins 2, 5 and 11 are not connected. 12 Ground Ground Ground
8-Pin Cordset
889D-F8AB-¬ 
Grey
Red
Safety A
Yellow
Pink
Safety B
White
Blue
Aux A
Green Ground
Brown Not Used
12-Pin Cordset
889M-F12X9AE-¬ 
Brown
Blue
Safety A Safety A Safety A
White
Green
Safety B Safety B Safety B
Yellow
Grey
Not Used Aux A Safety C
Pink
Red
Aux A Aux B Aux A
Green/Yellow Ground Ground Ground
 
¬ Replace symbol with 2 (2 m), 5 (5 m) or 10 (10 m) for standard cable lengths.