MatGuard™ Mats
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Description
The MatGuard safety mat is a pressure-sensitive safeguarding product that is designed to detect the presence of people on its sensing surface.
The MatGuard safety mat has two conductive hardened steel plates that are held apart by non-conductive compressible separators. Each four-wire mat, operating on only 24V DC, is pre-wired and connected in series with other mats to form a floor level guarding system for hazardous areas. The circuit through the mat must be monitored by a safety-rated control unit, which may be a Minotaur Safety Relay, MatGuard control unit, or MatGuard Mat Manager. When the mat is clear, the control unit provides a signal to the machine control circuit.
When a mat is stepped on, the conductive plates touch and the resistance in the circuit falls to zero. This is monitored by the control unit, which sends a shutdown signal to the machine.
Since the MatGuard safety mat is completely sealed (IP67), water, liquids and coolants present no problem. In addition, the tough vinyl will resist bleaches, acids, salts and many industrial chemicals.
The unique molding process allows the long life and reliability of the mat.
Features
- Hardened steel plate construction
- No dead spots
- 4-wire system to detect opens and shorts
- Can withstand a static pressure of 4500 psi
- IP67 rated
Specifications
| Standards | EN1760-1, EN954-1, ISO 13849-1, IEC/EN60204-1, ANSI RIA R15.06, ANSI/B11.19, AS4024.5 |
| Category | Cat. 1 device per EN954-1, suitable for Cat. 3 systems |
| Certifications | CE Marked for all applicable directives, cULus Listed, CSA Z432-04, and TÜV |
| Power Supply | 24V DC, -20% +10%, provided by the control unit |
| Connection Wire Length, Max. | 200 m (656 ft) |
| Cable Length | 4.5 m (15 ft) standard (see Product Selection) |
| Detection Weight | 30 kg (66 lbs) minimum on an 80 mm (3.125 in.) diameter circular disk |
| Maximum Pressure Applied to Mat | 31,034 kPa (4500 psi) |
| Zone Size | 100 m2 (1076 ft2), maximum |
| Mechanical Life | 10,000,000 operations |
| Operating Temperature [C (F)] | -25…55° (-14…131°) |
| Relative Humidity | 100% |
| Enclosure Type Rating | IP67 (NEMA 6P) |
| Vibration | 5 g, 10…200 Hz |
| Shock | 11 ms 10 g/16 ms 10 g |
| Terminal Protection | IP 20 DIN 0470 |
| Wire Size | 0.75 mm2 (18 AWG), 2 wire; 3.8 mm x 7.4 mm (0.15 in. x 0.29 in.) jacket OD |
| Weight | 10.9 kg/m2 (2.2lbs/ft2) |
| Material | Plastisol Vinyl |
| Color | Yellow or Black |
| Trim Material | 6063 Aluminum |
| Mounting | Flat surface |
| Thickness | 16 mm (0.63 in.) |
Product Selection—Standard Mats
| Mat Size [mm (in.)] | Cat. No. | |
| Standard Perimeter Trim Kit | Safety Mat | |
| 500 x 500 (19.7 x 19.7) | 440F-T1010 | 440F-M1010BYNN |
| 500 x 1500 (19.7 x 59.1) | 440F-T1030 | 440F-M1030BYNN |
| 500 x 750 (19.7 x 29.5) | 440F-T1510 | 440F-M1510BYNN |
| 750 x 750 (29.5 x 29.5) | 440F-T1515 | 440F-M1515BYNN |
| 750 x 1500 (29.5 x 59.1) | 440F-T1530 | 440F-M1530BYNN |
| 500 X 1000 (19.7 X 39.4) | 440F-T2010 | 440F-M2010BYNN |
| 750 X 1000 (29.5 X 39.4) | 440F-T2015 | 440F-M2015BYNN |
| 1000 x 1000 (39.4 x 39.4) | 440F-T2020 | 440F-M2020BYNN |
| 1000 x 1250 (39.4 x 49.2) | 440F-T2025 | 440F-M2025BYNN |
| 1000 x 1500 (39.4 x 59.1) | 440F-T2030 | 440F-M2030BYNN |
| 1000 x 1800 (39.4 x 70.9) | 440F-T2036 | 440F-M2036BYNN |
| Recommended control unit. For other control units, see Product Selection. | 440R-C23139 | |
Examples
Standard System Configurations
| Bill of Materials | |||
| Description | Quantity | Cat. No. | |
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Mat | 1 | 440F-M2030BYNN |
| 2 | 440F-M1010BYNN | ||
| Mat | 1 | 440F-M1030BYNN | |
| Perimeter Trim¬ | 2 | 440F-T3210 | |
| Perimeter Trim¬ | 1 | 440F-T3310 | |
| Active uniting trim (used to join two mats to ensure no dead spots) | 1 | 440F-T3220 | |
| MatGuard Controllers | 1 | 440F-C4000S | |
| Corner Trim | 4 | 440F-T3012 | |
| Bill of Materials | |||
| Description | Quantity | Cat. No. | |
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MatGuard Safety Mats | 1 | 440F-M2025BYNN |
| 1 | 440F-M1010BYNN | ||
| 1 | 440F-M1510BYNN | ||
| Perimeter Trim¬ | 1 | 440F-T3310 | |
| Corner Trim | 1 | 440F-T3012 | |
| Uniting Trim | 2 | 440F-T3020 | |
| MatGuard Controllers | 1 | 440F-C4000P | |
| ¬ Customer must cut trim to proper length. | |||
Product Selection—Configurable Mats
MatGuard safety mat and trim kit cat. nos. can be configured by selecting the appropriate codes from the tables below.
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| Mats: | 440F | M | 13 | 23 | A | Y | NN | Trim Kit: | 440F | T | 13 | 23 | |||||||||||
| a | b | c | d | e | a | l |
| a | |
| "A" Dimension [mm (in.)] | |
| Code | Description |
| 2 digit number | Length of the mat in millimetres/50 Must be in 50 (1.97) increments Min. allowed 150 (03); Max. allowed 1000 (20) The length of A must be equal to or shorter than B. |
| b | |
| "B" Dimensions [mm (in.)] | |
| Code | Description |
| 2 digit number | Length of the mat in millimetres/50 Must be in 50 (1.97) increments Min. allowed 200 (04); Max. allowed 1800 (36) The length of A must be equal to or shorter than B. |
| c | |
| Cable Exit | |
| Code | Description |
| A | Two 4.5 m (15 ft) 2-wire cables—exit out the A corners |
| B | Two 4.5 m (15 ft) 2-wire cables—exit out the B corners |
| C | One 9.1 m (30 ft) 4-wire cable with M12 male connector exits out of upper left corner |
| D | One 9.1 m (30 ft) 4-wire cable without connector exits out of upper left corner |
| F | One 0.76 m (2.5 ft) 4-wire cable with M12 male connector exits out of upper right corner |
| G | One 9.1 m (30 ft) 4-wire cable with M12 male connector exits out of upper left corner for use with 898D Distribution Box |
| H | One 9.1 m (30 ft) 5-wire cable with M12 male connector exits out of upper left corner for use with ArmorBlock Guard I/O |
| d | |
| Color | |
| Code | Description |
| B | Black |
| Y | Yellow |
| e | |
| Trim Options | |
| Code | Description |
| K | Cable Channel Trim |
| T | Standard Trim |
Note: Order controller separately, see MatGuard™ Controllers for selection details.
Product Selection, Trim Options
| Type | Description | Length | Cat. No. |
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Standard perimeter trim (aluminum) for use with up to 3 cables running through channel. | 2 m, square ends | 440F-T3210 |
| 3 m, square ends | 440F-T3310 | ||
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Aluminum external corner standard perimeter trim | See Standard Perimeter Trim | 440F-T3012 |
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Aluminum internal corner standard perimeter trim | 440F-T3013 | |
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Aluminum perimeter trim with cable channel. Used when up to 8 cables need to be fed through channel.¬ | 2 m, square ends | 440F-T3211 |
| 3 m, square ends | 440F-T3311 | ||
| 4 m, square ends | 440F-T3411 | ||
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Aluminium external corner perimeter trim with cable channel | See Perimeter Trim with Cable Channel | 440F-T3014 |
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Internal corner perimeter trim with cable channel | 440F-T3015 | |
Accessories
| Type | Description | Dimensions | Cat. No. |
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Aluminum right angle perimeter trim | 13 x 25 mm, 2 m length (½ x 1 in., 6.6 ft length) | 440F-T3216 |
| 13 x 25 mm, 3 m length (½ x 1 in., 9.8 ft length) | 440F-T3316 | ||
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Stainless steel angle clip perimeter trim (5 per package) |
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440F-T102933 |
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Stainless steel z-clip perimeter trim (5 per package) |
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440F-T102935 |
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Active uniting trim (used to join two mats to ensure no dead spots) | 1 m (3.28 ft) length, square ends | 440F-T3120 |
| 1.5 m (4.9 ft) length, square ends | 440F-T3020 | ||
| 2 m (6.5 ft) length, square ends | 440F-T3220 | ||
| 3 m (9.8 ft) length, square ends | 440F-T3320 | ||
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Vinyl wire guide | 63.5 mm (2.5 in.) width, 2 m (6.6 ft) length | 440F-T3230 |
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Accessories kit for 440F-C4000S and 440F-C4000P. 4 butt splices, 2 500 mA fuses, 4 wire terminations | N/A | 440F-A108433 |
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12 Philips flat head, stainless steel screws for 440FA-3211 and 440FT3411 channel trim. Secures top to the bottom. | #6 x 9.5 (3/8) | 440F-A17143 |
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12 Philips flat head, stainless steel screws with anchors for 440F-T3210, 440F-T3310, and 440F-T3510 trim | #10 x 38 (1.5) | 440F-A17141 |
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12 flat head, stainless steel screws with anchors for 440F-T3211 and 440F-T3411 channel trim | #10 x 32 (1.25) | 440F-A17142 |
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DC micro QD cordset, 4-pin 1 Brown 2 White 3 Blue 4 Black |
2 m (6.5 ft) | 889D-F4AC-2 |
| 5 m (16.4 ft) | 889D-F4AC-5 | ||
| 10 m (32.8 ft) | 889D-F4AC-10 | ||
| 15 m (49.2 ft) | 889D-F4AC-15 | ||
| 20 m (65.6 ft) | 889D-F4AC-20 | ||
| 30 m (98.4 ft) | 889D-F4AC-30 | ||
| Reset push button for Mat Manager controllers | 800FP-FOPN3YX11 | ||
Approximate Dimensions
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.
Mat System
When more than one mat is needed to protect an area, use the dimensions below to determine how large of an area is covered.
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Use the Distance Calculation on Application Details to ensure adequate coverage around the hazard. |
Standard Perimeter Trim
| Internal and External Corners | Channel Dimensions |
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Perimeter Trim with Cable Channel
| Internal and External Corners | Channel Dimensions |
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Connectivity
Two-Wire Cable Option
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4-Pin Micro M12 Connector Option [mm (in.)]
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Checkered Rib Side of Mat |
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| Straight Male | Straight Rib Side of Mat |
Connection Cables
| Cable Exit Configuration Code |
Description | Compatibility | Connector | Wire Color | Circuit |
| A | Two 4.5 m (15 ft) 2-wire cables—exit out the A corners | Safety Relays |
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Black Black |
N.C. |
| B | Two 4.5 m (15 ft) 2-wire cables—exit out the B corners | Safety Relays | White White |
N.C. | |
| C | One 9.1 m (30 ft) 4-wire cable with M12 male connector exits out of upper left corner | Mat Managers |
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1 Brown 2 White |
N.C. |
| 3 Blue 4 Black |
N.C. | ||||
| D | One 9.1 m (30 ft) 4-wire cable without connector exits out of upper left corner | Safety Relays | 1 Brown 2 White |
N.C. | |
| 3 Blue 4 Black |
N.C. | ||||
| F | One 0.76 m (2.5 ft) 4-wire cable with M12 male connector exits out of upper left corner | Mat Managers | 1 Brown 2 White |
N.C. | |
| 3 Blue 4 Black |
N.C. | ||||
| G | One 9.1 m (30 ft) 4-wire cable with M12 male connector exits out of upper left corner | Distribution Block (2 N.C.) 898D-4*LT-DM4 |
1 Brown 3 Blue |
N.C. | |
| 2 White 4 Black |
N.C. | ||||
| H | One 9.1 m (30 ft) 5-wire cable with M12 male connector exits out of upper left corner | ArmorBlock Guard I/O |
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1 Brown 2 White |
N.C. |
| 4 Black 5 Grey |
N.C. | ||||
Connection to Logic Interfaces
| Description | Safety Outputs | Auxiliary Outputs | Terminals | Reset Type | Power Supply | Cat. Page No. | Cat. No. |
| Single-Function Safety Relays | |||||||
| MSR131RTP | 3 N.O. | 2 N.C., 2 PNP solid state | Removable (Screw) | Auto./Manual or Monitored Manual | 24V AC/DC | Description | 440R-C23139 |
| MSR30RT | 2 N.O. Solid State | 1 N.O. Solid State | Removable | Auto./Manual or Monitored Manual | 24V DC | Description | 440R-N23198 |
| Specialty Safety Relays | |||||||
| MSR23M | 2 N.O. | 1 N.C. | Fixed | Automatic/Manual Monitored Manual | 24V AC/DC | Description | 440R-P23073 |
| Mat Controller | 2 N.O. | 1 N.C. | Fixed | Automatic/Manual Monitored Manual | 24V AC/DC or 115/230V AC | Description | 440F-C4000S |
| Mat Manager | 2 N.O. | 1 N.C. | Fixed | Auto./Manual Monitored Manual | 24V DC | Description | 440F-C28011 |
| Modular Safety Relays | |||||||
| MSR210P Base (2 N.C.) | 2 N.O. | 1 N.C. and 2 PNP Solid State and 2 PNP Solid State | Removable | Auto./Manual or Monitored Manual | 24V DC from the base unit | Description | 440R-H23176 |
| MSR220P Input Module (all) | — | — | Removable | — | 24V DC | Description | 440R-H23178 |
| MSR320P Input Module (all) | — | 2 PNP Solid State | Removable | — | 24V DC from the base unit | Description | 440R-W23218 |
| Note: For additional Safety Relays connectivity, see the Logic section of this catalog. For additional Safety I/O connectivity, see the Safety I/O section of this catalog. For Application and wiring diagrams, see the Applications section of this catalog. |
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Connection Systems
| Connection | 4-Pin | 5-Pin |
| Cordset | 889D-F4AC-¬ | 889D-F5AC-¬ |
| Patchcord | 889D-F4ACDM-T | 889D-F5ACDM-T |
| Distribution Box | 898D-4‡ LT-DM4 | NA |
| Shorting Plug | 898D-41LU-DM | NA |
| T-Port | 898D-43LY-D4 | NA |
¬ Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
T Replace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
‡ Replace symbol with 4 or 8 for number of ports.
Typical Wiring Diagrams
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| Safety Mat, Monitored Manual Reset, Dual Channel Output, Monitored Output |
Safety Mat, Automatic Reset, No Output Monitoring |
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| Safety Mat, Dual Channel Output Monitored, Manual Reset, Output Monitoring |
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| Four Individually Monitored Safety Mats, Monitored Manual Reset, Dual Output, Output Monitoring |
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| Note: The diodes shown can be terminal blocks with built-in diodes (1492-JD3DF or 1492-JD3DR). | |
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Note: The diodes shown can be terminal blocks with built-in diodes (1492-JD3DF or 1492-JD3DR).
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