GuardShield™ Light Curtains

Click to enlarge - 440L-P2KA0640YD_Product Click to enlarge - 440L-C## GS Cascading
Standard Cascading

Description

The Allen-Bradley Guardmaster GuardShield safety light curtain is an economical, fully featured, Type 4 safety light curtain in a uniquely styled housing. GuardShield safety light curtains are general purpose presence sensing devices designed for use on hazardous machinery providing point of operation, as well as perimeter and access guarding. This self-contained, two box, safety light curtain has DIP switch selectable operating modes and is available in both 14 mm and 30 mm resolutions.

Modes of operation such as fixed and floating blanking, beam coding, start/restart interlock, external device monitoring (EDM), machine test signal, are selected by DIP-switch settings. These DIP-switches are located beneath a security door, which are conveniently located on both the transmitter and receiver end caps.

The GuardShield’s torsionally rigid, extruded aluminium, polyurethane powder coated housing, combined with an environmental rating of IP65, allows the GuardShield to be used in guarding applications across a broad range of industries.


Features


Specifications

Safety Ratings
Standards IEC/EN 61496 Parts 1 & 2, UL 61496Parts 1 & 2, UL 1998
Safety Classification Type 4 per IEC/EN61496, Category 4 device per EN 954-1
Certifications cULus, UL 61496, UL 1998, TÜV, and CE Marked for all applicable directives
Power Supply
Input Power, Max. 24V DC ±20%
Maximum Residual Ripple 0.05 Vss
Power Consumption 0.4 A max (no load)
Outputs
Safety Outputs 2 OSSD, 0.5 A, short-circuit protected
Non-Safety Outputs 1 OSSD, 0.5 A max.
Output Voltage, Min. Uv - 2V
Switching Current @ Voltage, Min. 500 mA @ 24V DC
Operating Characteristics
Response Time 14 mm; 160 mm…1440 mm 20 ms, 1600 mm and 1760 mm, 25 ms. 30 mm; 20 ms. Add 10 ms when beam coding activated.
Status Indicators ON State, OFF State, Blanking, Alignment, Interlock
Protected Height [mm (in.)] 160…1760 (6.3…69.3), in 160 (6.3) increments
Resolution [mm (in.)] 14 (0.55) or 30 (1.18)
Scanning Range/Resolution 0.3…7 m / 14 mm (0.98…22.9 ft / 0.55 in.)
0.3…16 m / 30 mm (0.98…52 ft / 1.18 in.)
Synchronization Optical, first beam adjacent to LEDs.
Wavelength 870 nm
Environmental
Enclosure Type Rating IP65
Relative Humidity 15…95% (noncondensing)
Operating Temperature [C (F)] -10…55° (14…131°)
Vibration IEC60068-2-6: Frequency 10…55 Hz; Amplitude: 0.35 mm (0.01 in.)
Shock IEC60068-2-29: Acceleration 10 g, pulse duration 16 ms 10…55 Hz
Physical Characteristics
Mounting End-cap brackets supplied
Weight Varies by protective height
Housing Cross Section 40 mm x 50 mm (1.57 in. x 1.96 in.)
Connection Type Transmitter: 4-pin M12 micro QD; Receiver: 8-pin M12 micro QD
Cable Length 30 m (100 ft) max.
  

Product Selection

1.   Safety Light Curtains—Standard System

The Allen-Bradley Guardmaster GuardShield safety light curtains are ordered as pairs—transmitter and receiver—and shipped under one part number. After selecting the appropriate light curtain pair, ensure that required interfaces and accessories are ordered as well.

Protected Height [mm (in.)] Resolution [mm (in.)] Number of Beams Cat. No. Protected Height [mm (in.)] Resolution [mm (in.)] Number of Beams Cat. No.
160 (6.3) 14 (0.55) 16 440L-P4J0160YD 160 (6.3) 30 (1.18) 8 440L-P4K0160YD
320 (12.6) 14 (0.55) 8 440L-P4J0320YD 320 (12.6) 30 (1.18) 16 440L-P4K0320YD
480 (18.9) 14 (0.55) 48 440L-P4J0480YD 480 (18.9) 30 (1.18) 24 440L-P4K0480YD
640 (25.2) 14 (0.55) 64 440L-P4J0640YD 640 (25.2) 30 (1.18) 32 440L-P4K0640YD
800 (31.5) 14 (0.55) 80 440L-P4J0800YD 800 (31.5) 30 (1.18) 40 440L-P4K0800YD
960 (37.8) 14 (0.55) 96 440L-P4J0960YD 960 (37.8) 30 (1.18) 48 440L-P4K0960YD
1120 (44.1) 14 (0.55) 112 440L-P4J1120YD 1120 (44.1) 30 (1.18) 56 440L-P4K1120YD
1280 (50.4) 14 (0.55) 128 440L-P4J1280YD 1280 (50.4) 30 (1.18) 64 440L-P4K1280YD
1440 (56.7) 14 (0.55) 144 440L-P4J1440YD 1440 (56.7) 30 (1.18) 72 440L-P4K1440YD
1600 (63.0) 14 (0.55) 160 440L-P4J1600YD 1600 (63.0) 30 (1.18) 80 440L-P4K1600YD
1760 (69.1) 14 (0.55) 176 440L-P4J1760YD 1760 (69.1) 30 (1.18) 88 440L-P4K1760YD
  
Note:  The GuardShield transmitter requires a 4-pin cable and the receiver requires an 8-pin cable.
Note:  To select a transmitter or receiver substitute the "P" in the above Cat. Nos. a "T" for transmitter and an "R" for receiver.

2.   Cordsets—Two Required (one for transmitter and one for receiver)

Female Connector (Sensor End) Cable Cat. No.
Face View of Female Connector Style Pin/Wire Color Wire Rating Length [m (ft)]
Transmitter
Click to enlarge - DC Micro 4 (5)-Pin Female ST_Pinout Straight 1 Brown
2 White
3 Blue
4 Black
22 AWG
300V
4 A
2 (6.5) 889D-F4AC-2
5 (16.4) 889D-F4AC-5
10 (32.8) 889D-F4AC-10
15 (49.2) 889D-F4AC-15
20 (65.6) 889D-F4AC-20
30 (98.4) 889D-F4AC-30
Receiver
Click to enlarge - DC Micro 8-Pin Female ST_Pinout Straight Female 1 White
2 Brown
3 Green
4 Yellow
5 Grey
6 Pink
7 Blue
8 Red
24 AWG
30V AC/36V DC
1.5 A
2 (6.5) 889D-F8AB-2
5 (16.4) 889D-F8AB-5
10 (32.8) 889D-F8AB-10
15 (49.2) 889D-F8AB-15
20 (65.6) 889D-F8AB-20
30 (98.4) 889D-F8AB-30
  

Cordsets Approximate Dimensions [mm (inches)]

Dimensions are not intended to be used for installation purposes.

Click to enlarge - 889D-##A#_Dims
Straight Female

3.  Safety Relay Interfaces—Optional

Relay Safety Outputs Auxiliary Outputs Terminals Power Supply Reset Cat. No.
Click to enlarge - 440R-2313#_Product_4C 3 N.O. 1 N.C. Removable (Screw) 24V AC/DC Auto./Manual 440R-N23132
Monitored Manual 440R-N23135
115V AC Auto./Manual 440R-N23131
Removable (Screw) Monitored Manual 440R-N23134
230V AC Auto./Manual 440R-N23130
MSR127 Monitored Manual 440R-N23133
Click to enlarge - 440R-231## (MSR126)_Product_4C 2 N.O. None Fixed 24V AC/DC Auto./Manual 440R-N23117
115V AC 440R-N23116
230V AC 440R-N23115
24V AC/DC 440R-N23114
115V AC 440R-N23113
230V AC 440R-N23112
24V AC/DC Monitored Manual 440R-N23123
115V AC 440R-N23122
230V AC 440R-N23121
24V AC/DC 440R-N23120
115V AC 440R-N23119
MSR126 230V AC 440R-N23118
Click to enlarge - 440R-C23136-9_Product 3 N.O. 2 N.C., 2 PNP Solid State Removable (Screw) 24V AC/DC Auto./Manual or Monitored Manual 440R-C23139
115V AC 440R-C23137
MSR131RTP 230V AC 440R-C23136
Click to enlarge - 440R-H23178_Product 2 N.O. 1 N.C. Removable 24V DC from the base unit Auto./Manual or Monitored Manual 440R-H23177
MSR211¬ 
Click to enlarge - 440R-H23179_Product Removable 24V DC from the base unit Selected on the base unit 440R-H23179
MSR221
Click to enlarge - MSR310base module angled vi MSR300 Series Output Modules 3 PNP Solid State Removable 24V DC Auto./Manual or Monitored Manual 440R-W23219
MSR310
Click to enlarge - MSR320 input module angled 2 PNP Solid State Removable 24V DC from the base unit Selected on the base unit 440R-W23218
MSR320¬ 
 
¬ Able to connect to two safety light curtains.

4.   Safety Relay Interfaces—Optional (Used for muting applications)

Relay Input Voltage PSDI Muting Outputs More Details Cat. No.
Click to enlarge - 440R-P23071_Row Head_4C 24V DC Yes Yes 2 N.O. Safety
1 N.C. Aux.
For more MSR22LM details click here. 440R-P23071
MSR22LM
  

5.  Accessories—Optional

Description Cat. No.
Click to enlarge - 440L-AF6101_Accessory (Bracket)_GS Steel L-shaped end cap mounting bracket (4 per package)
Note: 4 brackets supplied with each GuardShield pair.
440L-AF6101
Click to enlarge - 440L-AF6108_Accessory (Bracket) Aluminum middle mounting bracket for vibratory applications 440L-AF6108
Click to enlarge - 1606-XLP72E_(Power)_Accessory Power supply: Output—24V DC, 3 Amps, 72 W 1606-XLP72E
Click to enlarge - 440L-ALAT (Laser Alignment)_Accessory_GS Laser alignment tool 440L-ALAT
Click to enlarge - 440L-AF6109_Accessory GuardShield laser alignment tool bracket 440L-AF6109
Click to enlarge - 440L-AMSTD_Accessory Mounting stand 440L-AMSTD
Click to enlarge - 440L-AF6120_Accessories_Iso_4C Vertical shock mount kit 440L-AF6120
Click to enlarge - 440L-AF6121_Accessories_Iso_4C Horizontal shock mount kit 440L-AF6121
Click to enlarge - 440L-AF6122_Accessories_Ortho_4C Middle vertical mount kit 440L-AF6122
Middle horizontal mount kit 440L-AF6123
Click to enlarge - 440L-AGWS##_Accessories_Ortho_GS GuardShield weld shield pair 440L-AGWS0160
440L-AGWS0320
440L-AGWS0480
440L-AGWS0640
440L-AGWS0800
440L-AGWS0960
440L-AGWS1120
440L-AGWS1280
440L-AGWS1440
440L-AGWS1600
440L-AGWS1760
Click to enlarge - 440L-AGST0##0_Accessories_Iso_GS GuardShield Washdown Enclosure Kit




Note
: Not for cascaded GuardShields.
440L-AGST320
440L-AGST480
440L-AGST640
440L-AGST800
440L-AGST960
  

6.   Corner Mirror for Multi-Sided Guarding

Specially constructed glass mirrors for 2- and 3-sided safeguarding applications.

Note: Each mirror reduces maximum scan range by 10% per mirror. Each corner mirror suppled with two end-cap mounting brackets.


GuardShield Light Curtain Cat. No. Narrow Mirror Short-Range 0…4 m Cat. No. Wide Mirror Long-Range 4…15 m Cat. No.
440L-P4¬ 0160YT 
440L-P2K‡ 0160YD
Click to enlarge - 440L-AM75_Accessories_Iso_3C 440L-AM0750300 Click to enlarge - 440L-AM125_Accessories_Iso_3C 440L-AM1250300
440L-P4¬ 0320YT 
440L-P2K‡ 0320YD
440L-AM0750450 440L-AM1250450
440L-P4¬ 0480YT 
440L-P2K‡ 0480YD
440L-P4A2500YD
440L-AM0750600 440L-AM1250600
440L-P4¬ 0640YT 
440L-P2K‡ 0640YD
440L-AM0750750 440L-AM1250750
440L-P4¬ 0800YT 
440L-P2K‡ 0800YD
440L-AM0750900 440L-AM1250900
440L-P4¬ 0960YT 
440L-P2K‡ 0960YD
440L-P4A3400YD
440L-AM0751050 440L-AM1251050
440L-P4¬ 1120YT 
440L-P2K‡ 1120YD
440L-AM0751200 440L-AM1251200
440L-P4¬ 1280YT 
440L-P2K‡ 1280YD
440L-AM0751350 440L-AM1251350
440L-P4¬ 1440YT 
440L-P2K‡ 1440YD
440L-AM0751500 440L-AM1251500
440L-P4¬ 1600YT 
440L-P2K‡ 1600YD
440L-AM0751650 440L-AM1251650
440L-P4¬ 1760YT 
440L-P2K‡ 1760YD
440L-AM0751800 440L-AM1251800
 

¬  = J or K; T  = D or R; ‡  = A or D


7. Cascading GuardShield Safety Light Curtains

A cascading GuardShield safety light curtain is a standard GuardShield safety light curtain with additional M12 connectors located on top of each safety light curtain. The connector on the top of the safety light curtains allow the interconnection of up to a total of three pair of GuardShield safety light curtains with a common pair of OSSDs. The ability to interconnect GuardShield pairs reduces overall system wiring and simplifies the safety circuit resulting in a lower overall cost of a multiple safety light curtain system. This product configurability also allows a GuardShield safety light curtain system to protect multiple sides of a machine or simply adds flexibility when positioning GuardShield in various applications.

The complete cascading GuardShield system has the full functionality of a standard GuardShield (beam coding, EDM, start/restart interlock, fixed and floating blanking). There are a couple of operating modes which can not be configured in the middle and end segments (EDM and Start / Restart Interlock) and must only be configured in the Host (first) pair. The system will still have these operating modes active if configured in the host or first GuardShield pair. This host or first pair is the pair of cascading GuardShield light curtains, which have the output cordsets connected and wired to the safety relay, safety PLC or FSDs. Configuring of the EDM operating mode in the end and middle segments will cause the system to go to a lock-out condition after the first interruption of the sensing field. Configuration of the start/restart interlock operating mode in the end and middle segments will cause the system to stay in a red condition awaiting reset after the interruption of the sensing field.

The cascading GuardShield safety light curtains are ordered as pairs (transmitter and receiver) and are shipped under one cat. No. After selecting the appropriate pair of cat. nos. for a cascading GuardShield system, select the interconnecting transmitter and receiver patchcord cat. nos. to connect the GuardShield pairs. The transmitter patchcord is a 4-pin M12 patchcord offered in lengths of


1/3 meter, 1 meter and 2 meters. The receiver patchcord is an 8-pin M12 patchcord offered in lengths of 1/3 meter, 1 meter and 2 meters.

If the end pair of a cascading system is a cascading pair of GuardShield light curtains, it is necessary to attach a termination adaptor to the top M12 connector located on the receiver. Be sure to order all other required interfaces and accessories.


Click to enlarge - CascadeSegments


The upper and lower limit of the protective field is shown by markings on the housings.

The width of the protective field is derived from the length of the light path between sender and receiver and must not exceed the maximum rated width of the protective field (7 m…14 mm (22.9 ft…0.55 in.), 18 m…30 mm (59.0 ft…1.18 in.)).

Cascading segments are offered in protective heights from 320…1760 mm in both 14 mm and 30 mm resolutions. Cascading segments of 160 mm are not offered, however, a 160 mm GuardShield can be used as the last segment in a cascading system.

A maximum of three GuardShield light curtains can be interconnected with a common pair of OSSDs. The maximum number of beams allowed in a cascading system is 528 beams,


which equates to three 1760 mm cascading GuardShields in 14 mm resolution. The individual segments can have mixed resolutions, i.e., 14 mm and 30 mm as long as the pairs have the same protective heights and resolutions.

Cascading segments can be used as standalone light curtain pairs or can have up to three segments interconnected. These cascading segments all function as independent light curtains.

Note: When cascading segments are used as standalone pairs or as the last segment in a cascading system, it is necessary to use a termination plug on the top connector of the GuardShield cascading receiver. It is also possible to use a standard GuardShield Type 4 POC pair as the last segment in a cascading system.


GuardShield Cascading Cat. Nos.

Protected Height [mm (in.)] Resolution [mm (in.)] Number of Beams Pair Weight [kg (lbs)] Cat. No.
Sensor Pair Transmitter Receiver
320 (12.59) 14 (0.55) 32 0.9 (1.9) 440L-C4J0320YD 440L-G4J0320YD 440L-F4J0320YD
480 (18089) 14 (0.55) 48 1.1 (2.4) 440L-C4J0480YD 440L-G4J0480YD 440L-F4J0480YD
640 (25.19) 14 (0.55) 64 1.6 (3.5) 440L-C4J0640YD 440L-G4J0640YD 440L-F4J0640YD
800 (31.49) 14 (0.55) 80 2.0 (4.4) 440L-C4J0800YD 440L-G4J0800YD 440L-F4J0800YD
960 (37.79) 14 (0.55) 96 2.5 (5.5) 440L-C4J0960YD 440L-G4J0960YD 440L-F4J0960YD
1120 (44.09) 14 (0.55) 112 2.9 (6.4) 440L-C4J1120YD 440L-G4J1120YD 440L-F4J1120YD
1280 (50.39) 14 (0.55) 128 3.4 (7.5) 440L-C4J1280YD 440L-G4J1280YD 440L-F4J1280YD
1440 (56.69) 14 (0.55) 144 3.8 (8.4) 440L-C4J1440YD 440L-G4J1440YD 440L-F4J1440YD
1660 (62.99) 14 (0.55) 160 4.3 (9.5) 440L-C4J1600YD 440L-G4J1600YD 440L-F4J1600YD
1760 (69.29) 14 (0.55) 176 4.7 (10.4) 440L-C4J1760YD 440L-G4J1760YD 440L-F4J1760YD
320 (12.59) 30 (1.18) 16 0.9 (1.9) 440L-C4K0320YD 440L-G4K0320YD 440L-F4K0320YD
480 (18.89) 30 (1.18) 24 1.1 (2.4) 440L-C4K0480YD 440L-G4K0480YD 440L-F4K0480YD
640 (25.19) 30 (1.18) 32 1.6 (3.5) 440L-C4K0640YD 440L-G4K0640YD 440L-F4K0640YD
800 (31.49) 30 (1.18) 40 2.0 (4.4) 440L-C4K0800YD 440L-G4K0800YD 440L-F4K0800YD
960 (37.79) 30 (1.18) 48 2.5 (5.5) 440L-C4K0960YD 440L-G4K0960YD 440L-F4K0960YD
1120 (44.09) 30 (1.18) 56 2.9 (6.4) 440L-C4K1120YD 440L-G4K1120YD 440L-F4K1120YD
1280 (50.39) 30 (1.18) 64 3.4 (7.5) 440L-C4K1280YD 440L-G4K1280YD 440L-F4K1280YD
1440 (56.69) 30 (1.18) 72 3.8 (8.4) 440L-C4K1440YD 440L-G4K1440YD 440L-F4K1440YD
1600 (62.99) 30 (1.18) 80 4.3 (9.5) 440L-C4K1600YD 440L-G4K1600YD 440L-F4K1600YD
1760 (69.29) 30 (1.18) 88 4.7 (10.4) 440L-C4K1760YD 440L-G4K1760YD 440L-F4K1760YD
  

8. Patchcords/Connectors

The GuardShield transmitter host patchcord has 4-pin DC micro over-molded quick-disconnect connectors offered in lengths of 1/3 meter, 1 meter and 2 meters. The GuardShield receiver host

patchcord has 8-pin DC micro over-molded quick-disconnect connectors offered in lengths of 1/3 meter, 1 meter and 2 meters.

Face View of Female Description Cat. No.
Transmitter Patchcord
Click to enlarge - DC Micro 4 (5)-Pin Female ST_Pinout 4-pin M12 patchcord, 12 inches 889D-F4ACDM-0M3
4-pin M12 patchcord, 1 meter 889D-F4ACDM-1
4-pin M12 patchcord, 2 meter 889D-F4ACDM-2
Receiver Patchcord
Click to enlarge - DC Micro 8-Pin Female ST_Pinout 8-pin M12 patchcord, 12 inches 889D-F8ABDM-0M3
8-pin M12 patchcord, 1 meter 889D-F8ABDM-1
8-pin M12 patchcord, 2 meter 889D-F8ABDM-2
  

Face View of Female Description Cat. No.
Receiver
Click to enlarge - DC Micro (2-5)-Pin Male ST_Pinout Termination plug 8-pin M12 quick disconnect 898D-81CU-DM
  

Click to enlarge - DC Micro Patchcord
 
Example of Patchcord

Approximate Dimensions

Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.

Safety Light Curtain

Click to enlarge - 440L-P4###Dim


Note: Middle mounting bracket should be used in vibration applications on GuardShield light curtain protective heights of 1120 mm and larger.


Cat. No. A
Protective Height—mm
B
Mounting Value—mm
C
Total Length—mm
440L-¬ 4‡ 0160YD 160 ±0.5 276 312 ±1.5
440L-T 4‡ 0320YD 320 ±0.5 (12.6 ±0.02) 436 472 ±1.5
440L-T 4‡ 0480YD 480 ±0.5 596 632 ±1.5
440L-T 4‡ 0640YD 640 ±0.5 756 792 ±1.5
440L-T 4‡ 0800YD 800 ±0.6 916 952 ±1.5
440L-T 4‡ 0960YD 960 ±0.6 1076 1112 ±1.5
440L-T 4‡ 1120YD 1120 ±0.6 1236 1272 ±1.8
440L-T 4‡ 1280YD 1280 ±0.7 1396 1432 ±1.8
440L-T 4‡ 1440YD 1440 ±0.7 1556 1592 ±1.8
440L-T 4‡ 1600YD 1600 ±0.8 1716 1752 ±2.0
440L-T 4‡ 1760YD 1760 ±0.8 1876 1912 ±2.0
  
¬ P = Pair, T = Transmitter, R = Receiver
T P = Pair, T = Transmitter, R = Receiver, C = Host Pair, G = Host Transmitter, F = Host Receiver
‡ J = 14 mm resolution or K = 30 mm resolution
Note: 160 mm is not available for cascading GuardShield light curtains.

Wiring Diagram for Connection of OSSDs Directly to Contactors (FSDs)

Wiring diagram is not intended to be used for installation purposes.

Click to enlarge - 440L-P4#YD(J0320-K1760)_Wiring


¬ Auxiliary output is nonsafety. Can be connected to a lamp, motor or status to a PLC.


  K1, K2 Safety relay or safety contactor for OSSD 1 and OSSD 2 connection
S1 Switch for external system test (optional)
S2 Switch for reset of light curtain from start/restart interlock

Wiring Diagram for Connection of OSSDs Directly to a Safety Relay Module

Click to enlarge - 01 MSR127 GuardShield Rev D (Circuit only)