Lifeline 3

Click to enlarge - 440E-D1311##_Product


Description

The Lifeline 3 is a cable (rope) operated emergency stop device designed to meet the stringent requirements of ISO 13850 (Safety of Machinery—Emergency Stop Equipment). The Lifeline 3 system can be installed along or around awkward machinery such as conveyors and provides a constant-access emergency-stop facility.

1. The positive-mode mechanism helps ensure that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion.
2. The cable-status indicator makes the system easy to set up and maintain for spans up to 30 m (98 ft).
3. Four sets of contacts are provided: 2 N.C. + 2 N.O., or 3 N.C. + 1 N.O. contacts.
4. Sealed to IP67 with rugged construction using die-cast alloy and stainless steel to withstand harsh conditions.

Features


Specifications

Safety Ratings
Standards ISO 13850, EN ISO 12100, IEC 60947-5-1, IEC 60947-5-5
Safety Classification Cat. 1 device per EN 954-1
May be suitable for use in Cat 3 or Cat 4 systems depending on the architecture and application characteristics
Functional Safety Data ¬ 
Note: For up-to-date information, visit http://www.ab.com/Safety/ 		B10d: > 2 x 106 operations at min. load
PFHD: < 3 x10-7
MTTFd: > 385 years
May be suitable for use in performance levels Ple or Pld systems (according to ISO 13849-1:2006) and for use in SIL2 or SIL3 systems (according to IEC 62061) depending on the architecture and application characteristics
Certifications CE Marked for all applicable directives, cULus, TÜV, and CCC
Outputs
Safety Contacts T  2 N.C. direct-opening action 3 N.C. direct-opening action
Auxiliary Contacts 2 N.O. direct-opening action 1 N.O. direct-opening action
Thermal CurrentIlth 10 A
Rated Insulation Voltage (Ui) 500V
Switching Current @ Voltage, Min. 5 mA @ 5V DC
Utilization Category
A600/AC-15 (Ue) 600V 500V 240V 120V
  (le) 1.2 A 1.4 A 3 A 6 A
DC-13 (Ue) 24V      
  (le) 2 A      
Operating Characteristics
Cable Span Between Switches, Max. 30 m (98 ft)
Tensioning Force to Run Position 103 N (23.17 lbf) typical
Tensioning Force to Lockout 188 N (42.3 lbf) typical
Operating Force, Min. <125 N (28.1 lb) at 300 mm deflection
Actuation Frequency, Max. 1 cycle/s
Operating Life @ 100 mA load 1 x 106
Environmental
Enclosure Type Rating IP67
Operating Temperature [C (F)] -25…80° (-13…176°)
Physical Characteristics
Housing Material Heavy-duty painted zinc-based die-cast alloy
Indicator Material Glass-filled nylon
Eye Nut Material Stainless steel
Weight [g (lb)] 610 (1.34)
Color Yellow body, blue reset button
 
¬ Usable for ISO 13849-1:2006 and IEC 62061. Data is based on the B10d value given and:
- Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing
51840 operations per year
- Mission time/Proof test interval of 38 years
T The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started.

Note:  It is recommended that the LRTS (Lifeline Rope Tensioning System) should be used with the Lifeline 3 cable rope switch.


Product Selection

Contacts Cat. No.
Safety Auxiliary Conduits Connectors¬ 
M20 1/2 inch NPT 12-Pin M23 8-Pin Micro (M12)T  Connect to ArmorBlock Guard I/O
5-Pin Micro (M12)‡ 
2 N.C. 2 N.O. 440E-D13118 440E-D13120 440E-D13132 440E-D21BNYH 440E-D2NNNYS
3 N.C. 1 N.O. 440E-D13112 440E-D13114 440E-D13124 — —
  
¬ For connector ratings, see Safety Switches and Connectors.
T With an 8-pin micro (M12) connector, not all contacts are connected. See Typical Wiring for wiring details.
‡ For connection to ArmorBlock Guard I/O. With a 5-pin micro (M12) connector, not all contacts are connected. See Typical Wiring for wiring details.

Recommended Logic Interfaces

Description Safety Outputs Auxiliary Outputs Terminals Reset Type Power Supply Cat. Page No. Cat. No.
Single-Function Safety Relays for 2 N.C. Contact Switch
MSR127RP 3 N.O. 1 N.C. Removable (Screw) Monitored Manual 24V AC/DC MSR127RP/TP 440R-N23135
MSR127TP 3 N.O. 1 N.C. Removable (Screw) Auto./Manual 24V AC/DC MSR127RP/TP 440R-N23132
MSR126T 2 N.O. None Fixed Auto./Manual 24V AC/DC MSR126R/T 440R-N23117
MSR30RT 2 N.O. Solid State 1 N.O. Solid State Removable Auto./Manual or Monitored Manual 24V DC MSR30RT/RTP 440R-N23198
Modular Safety Relays
MSR210P Base
2 N.C. only 		2 N.O. 1 N.C. and 2 PNP Solid State Removable Auto./Manual or Monitored Manual 24V DC from the base unit MSR210P 440R-H23176
MSR220P Input Module — — Removable — 24V DC MSR220P 440R-H23178
MSR310P Base MSR300 Series Output Modules 3 PNP Solid State Removable Auto./Manual Monitored Manual 24V DC MSR310P 440R-W23219
MSR320P Input Module — 2 PNP Solid State Removable — 24V DC from the base unit MSR320P 440R-W23218
  

Note: For additional Safety Relays connectivity, see Safety Relays.
For additional Safety I/O and Safety PLC connectivity, see Programmable Safety Solutions.
For application and wiring diagrams, see Safety Applications and Wiring Diagrams.


Connection Systems

Description 5-Pin Micro (M12)z  8-Pin Micro (M12) 12-Pin M23
Cordset — 889D-F8AB-§  889M-F12X9AE-§ 
Patchcord 889D-F5ACDM-§  889D-F8ABDM-§  889M-F12AHMU-Ø 
 

§ Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
§ Replace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
Ø Replace symbol with 0M3 (0.3 m), 0M6 (0.6 m), 1 (1 m), 2 (2 m) or 3 (3 m) for standard lengths.
z To connect to ArmorBlock Guard I/O.


Accessories

Description Cat. No.
Click to enlarge - 440E-A17003 Bolt Lifeline P. bolt
M8 x 1.25 thread size, 58 mm (2.28 in.) threaded length, 12 mm (0.47 in.) dia. eye, 95 mm (3.74 in.) overall length 		440E-A17003
Click to enlarge - 440E-A13078 Spring Lifeline tensioner spring
19 mm (0.75 in.) diameter, 210 mm (8.27 in.) overall length, 50 N force 		440E-A13078
Click to enlarge - 440A-A17101 Pulley Lifeline inside corner pulley
Internal diameter 16 mm (0.64 in.) zinc-plated mild steel 		440A-A17101
Click to enlarge - 440E-A13206 Pulley_4C Lifeline outside corner pulley
Outside diameter 38 mm (1.5 in.) zinc-plated mild steel 		440A-A17102
Click to enlarge - 440A-A07265 Blanking Plug Blanking plug, M20 conduit 440A-A07265
Click to enlarge - 440A-A09028Cable Grip Cable grip, M20 conduit, accommodates cable diameter 7…10.5 mm (0.27…0.41 in.) 440A-A09028
Click to enlarge - 440A-A09042(Adaptor) Adaptor, conduit, M20 to 1/2 inch NPT, plastic 440A-A09042
Click to enlarge - 440A-A09018 Scrwdrvr Screwdriver including security bit 440A-A09018
  

Approximate Dimensions

Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.

Click to enlarge - 440E-D131##_Dims


Note: 2D, 3D and electrical drawings are available on www.ab.com.

Typical Wiring Diagrams

Description 2 N.C. & 2 N.O. 3 N.C. & 1 N.O.
Contact Configuration Click to enlarge - 440E-D131##_(2NC-2NO)_Wiring Click to enlarge - 440E-D131##_(3NC-1NO)_Wiring
Contact Action Click to enlarge - 440E_(Lifeline 2NC_2NO)_A_Contacts Click to enlarge - 440E_(3NC_1NO)_Contacts
Click to enlarge - ContactActionKey
5-Pin Micro (M12)
for ArmorBlock Guard I/O 		Click to enlarge - DC Micro (2-5)-Pin Male B_Pin-out (Safety) —
8-Pin Micro (M12) Click to enlarge - DC Micro 8-Pin Male I_Pin-out (Safety) —
12-Pin M23 1-3 Safety A Safety A
Click to enlarge - M23 12-Pin Male_Pinout 4-6 Safety B Safety B
7-8 Aux A Safety C
9-10 Aux B Aux A
Pins 2, 5, 11
not connected 		12 Ground Ground
8-Pin Cordset
889D-F8AB-¬  		Grey
Red 		Safety A
Yellow
Pink 		Safety B
White
Blue 		Aux A
Green Ground
Brown Not Used
12-Pin Cordset
889M-F12X9AE-T  		Brown
Blue 		Safety A Safety A
White
Green 		Safety B Safety B
Yellow
Grey 		Aux A Safety C
Pink
Red 		Aux B Aux A
Green
Yellow 		Ground Ground
 
¬ Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
T Replace symbol with 0F5 (0.5 ft) or 1F (1 ft) for standard cable lengths.