Principles, Standards and Implementation

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Safety Distance Calculation

Introduction Formula Directions of Approach Speed Constant Stopping Time Depth Penetration Factor
Reach Through Applications Single or Multiple Beams Distance Calculations Angled Approaches Safety Mats Examples
Examples

Example: An operator uses a normal approach to a 14 mm light curtain, which is connected to a monitoring safety relay which is connected to a DC powered contactor with a diode suppressor. The safety system response time, Tr, is 20 + 15 + 95 = 130 ms. The machine stopping time, Ts+Tc, is 170 ms. A brake monitor is not used. The Dpf value is 1 inch, and the C value is zero. The calculation would be as follows:

Dpf = 3.4 (14 - 6.875) = 24.2 mm (1 in) C = 8 (14-14) = 0
Ds = K x (Ts + Tc + Tr + Tbm) + Dpf S = K x T + C
Ds = 63 x (0.17 + 0.13 + 0) + 1 S = 1600 x (0,3) + 0
Ds = 63 x (0.3) + 1 S = 480 mm (18.9 in)
Ds = 18.9 + 1  
Ds = 19.9 in (505 mm)  

Therefore, the minimum safe distance the safety light curtain must be mounted from the hazard is 508 mm (20 in.) for a machine to be used anywhere in the world.