Safety Applications and Wiring Diagrams

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Safeguarding Applications and Wiring Diagrams

Light Curtain—Point of Operation Control

GuardShield, 800F, MSR127, 100S

Click to enlarge - 01 MSR127 GuardShield Rev G


Cable Pull

Lifeline, 800F, MSR127, 100S

Click to enlarge - 02 Lifeline MSR127 Rev D


Interlock Switches—Multiple Gate Access

SensaGuard, Trojan 5, 800F, MSR127, 100S

Click to enlarge - 03 SensaGuard Multiple to Relay and PLC Rev F


Light Curtain & Two-Hand Control—Punch Press

GuardShield, 800Z, MSR35H, MSR126, 100S

Click to enlarge - 04 MSR35H MSR126 GS 800Z Rev D


Configurable Relay—Two Zones

GuardShield, Sipha, MatGuard, 800F, MSR310P, MSR320P, 100S, 700S

Click to enlarge - 05 MSR200 2LC 1Estop 1Mat 2Gate Rev E


Interlock Switches—Multiple Gate Access

Trojan T15, Elf-GD2, 800F, MSR127, 100S

Click to enlarge - 06 MSR127 with PLC on CH2 Rev D


Configurable Relay—Two Zones

GuardShield, Sipha, MatGuard, 800F, MSR310P, MSR320P, 100S, 700S

Click to enlarge - 07 MSR300 two zones Rev D


Enabling Device & Drive—Safe Jog

440G-MT, GripSwitch, MSR127, MSR178, PowerFlex DriveGuard

Click to enlarge - 08 MSR178 Enabling & Jogging Rev D


Interlock Switches—Guard Locking with Time Delay

800F, MSR138, TLS1 GD2, 700S

Click to enlarge - 09 MSR138_TLS1 Rev D


Interlock Switch—Guard Locking with Time Delay

TLS3-GD2, 800F, MSR138, 100S

Click to enlarge - 30 MSR138_TLS3 Rev D


Interlock Switch and Enabling Device—Guard Locking with Time Delay

GripSwitch, MT-GD2, 400G-MT, 800F, MSR138, 100S

Click to enlarge - 24 MSR138 440G-MT Grip Rev D


Interlock Switch & Modular Relay—Guard Locking with Standard Drive

TLS-GD2, 800F, MSR200, 100S, PowerFlex 4

Click to enlarge - 32 MSR200 TLS3 PF4 Std Drive Rev D


Configurable Relay—Single Zone

GuardShield, 800F, MSR310P, 100S

Click to enlarge - 10 MSR300 LC+ES Rev D


Drive—Multiple Gate Access

Trojan 5 GD2, Cadet GD2, MT-GD2, MSR127, PowerFlex DriveGuard

Click to enlarge - 11 DriveGuard MSR127 Rev D


Drive—Gate & Cascaded Drives

Trojan 5 GD2, MSR127, PowerFlex with DriveGuard

Click to enlarge - 12 Multiple Powerflex Drives MSR127 Rev D


Drive & Safety I/O—Integrated Architecture

800F, CompactBlock Guard I/O, PowerFlex DriveGuard

Click to enlarge - 13 DriveGuard 1791DS OB8 Rev D


Interlock Switch Gater with High Current Outputs

Trojan T15 GD2, 800F, MSR126, Flex I/O

Click to enlarge - 14 Flex IO OB16 Rev D


Safety Motion—Delayed Braking

800F, MSR138, Kinetix GuardMotion, RBM

Click to enlarge - 15 GuardMotion MSR138 Rev D


Safety Motion—Delayed Stop

800F, MSR138, Kinetix GuardMotion, 100S

Click to enlarge - 16 GuardMotion MSR138 Cat 1 Rev D


Safety Motion & Safety I/O—Integrated Architecture

800F, CompactBlock Guard I/O, Kinetix GuardMotion, RBM

Click to enlarge - 17 GuardMotion 1791DS OB8 Rev D


Safety PLC—Two Zones

GuardShield, SensaGuard, SafeZone, 800F, 440G-MT, GuardPLC 1600, 100S, 700S

Click to enlarge - 18 GuardPLC1600 Rev D


Safety PLC—Two Zones with Encoders

GuardShield, SensaGuard, SafeZone, 800F, 440G-MT, 842 Encoders, GuardPLC 1800, 100S, 700S

Click to enlarge - 19 GuardPLC1800 Rev D


Safety PLC—Two Zones

GuardShield, SensaGuard, MatGuard, 800F, 440G-MT, SmartGuard 600, 100S, 700S

Click to enlarge - 20 SmartGuard Rev D


Safety I/O—Two Zones Distributed

GuardShield, SensaGuard, SafeZone, 800F, 440G-MT, CompactBlock Guard I/O, 100S, 700S

Click to enlarge - 21 IB8xOB8_IB12 Rev D


Safety I/O—Single Zone

GuardShield, 440G-MT, CompactBlock Guard I/O, 100S, 700S

Click to enlarge - 22 IB8xOBV4 Rev D


Safety Valve & E-Stop—Air Supply Release

800F, MSR142, Pneumatic Safety Valve

Click to enlarge - 23 MSR142 Pneumatic Valve Rev D


Safe Limited Speed Control

845T, TLS3-GD2, 800F, 440J, MSR57, PF70

Click to enlarge - 25 MSR57 Safe Limited Speed Rev E


Modular Relay—Single Zone

GuardShield, 800F, MSR211, 100S

Click to enlarge - 26 Dual Light Curtain MSR211 Rev E


Light Curtain—Muting with Two Sensors

GuardShield, RightSight, 800F, Control Tower, MSR22LM, 100S

Click to enlarge - 27 Light Curtain - Muting 2-Sensor Rev D


Light Curtain—Muting with Four Sensors

GuardShield, RightSight, 800F, Control Tower, MSR22LM, 100S

Click to enlarge - 28 Light Curtain - Muting 4-Sensor Rev D


Configurable Relay—Muting

GuardShield, 872C WorldProx, 800F, MSR310P, 100S

Click to enlarge - 29 MSR300 Muting Rev E


Expandable Outputs—E-Stop with Immediate and Delayed Outputs

800F, MSR144, MSR230, MSR238, 100S, 700S

Click to enlarge - 31 Expandable Outputs MSR144 230 238 Rev D


Mat Manager

440F-M, 440F-C, 100S

Click to enlarge - 33 Mat Manager Rev D


Micro400 Light Curtain with Controller and Expansion Module

Micro400, MSR41, MSR45E, 100S

Click to enlarge - MSR41 CatAppNoteRevB_4C


Two Sensor Muting with Micro400 Light Curtain

42EF, Micro400, MSR42, 100S

Click to enlarge - MSR42 2SensorMutingCatAppNoteRevC_4C


Four Sensor Muting with Micro400 Light Curtain

42EF, Micro400, MSR42, 100S

Click to enlarge - MSR42 4SensorMutingCatAppNoteRevA_4C