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General
| Important User Information | Safety Guidelines and Warranties/Metric Conversions | Terms and Conditions of Sale | Maintenance of Industrial Control Equipment | IEC Enclosures | NEMA Enclosures |
Specify the Correct Enclosure for Your Motor Controls
ENCLOSURES: Refer to the brief descriptions below for the various types of enclosures offered by Rockwell Automation. For definitions, descriptions and test criteria, see National Electrical Manufactures Association (NEMA) Standards Publication No. 250. Also see individual product listings within this Rockwell Automation catalog for available enclosure types and for any additional information relating to these descriptions. |
NOTE: Enclosures do not normally protect devices against conditions such as condensation, icing, corrosion or contamination that may occur within the enclosure or enter via the conduit or unsealed openings. Users must make adequate provisions to safeguard against such conditions and satisfy themselves that the equipment is properly protected. |
Selection Criteria
Enclosures for Non-Hazardous Locations
| For a Degree of Protection Against: | Designed to Meet Tests No. ⋆ | Type | |||||||
| For Indoor Use | For Outdoor Use | Indoor or Outdoor | |||||||
| 1 | 12 | 13 | 3R | 3 | 4 | 4X | 6P | ||
| Incidental contact with enclosed equipment | 6.2 | ü | ü | ü | ü | ü | ü | ü | ü |
| Falling dirt | 6.2 | ü | ü | ü | ü | ü | ü | ü | ü |
| Rust | 6.8 | ü | ü | ü | ü | ü | ü | ü | ü |
| Circulating dust, lint, fibres and flyings | 6.5.1.2 (2) | ü | ü | ü | ü | ü | ü | ||
| Windblown dust | 6.5.1.1 (2) | ü | ü | ü | ü | ||||
| Falling liquids and light splashing | 6.3.2.2 | ü | ü | ü | ü | ü | ü | ||
| Rain (Test evaluated per 6.4.2.1) | 6.4.2.1 | ü | ü | ü | ü | ü | |||
| Rain (Test evaluated per 6.4.2.2) | 6.4.2.2 | ü | ü | ü | ü | ||||
| Snow and sleet | 6.6.2.2 | ü | ü | ü | ü | ü | |||
| Hosedown and splashing water | 6.7 | ü | ü | ü | |||||
| Occasional prolonged submersion | 6.11 (2) | ü | |||||||
| Oil and coolant seepage | 6.3.2.2 | ü | ü | ||||||
| Oil or coolant spraying and splashing | 6.12 | ü | |||||||
| Corrosive agents | 6.9 | ü | ü | ü | ü | ü | |||
| ⋆ See Abridged Description of NEMA Enclosure Test Requirements below for abridged description of NEMA enclosure test requirements. Refer to NEMA Standards Publication No. 250 for complete test specifications. Non-hazardous materials, not Class III ignitable or combustible. |
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Enclosures for Hazardous Locations (Division 1 or 2)∆
| For a Degree of Protection Against Atmospheres Typically Containing:♦ | Designed to Meet Tests§ | Class (National Electrical Code) | 7, Class I Group | 9, Class II Group | |||||
| A | B | C | D | E | F | G | |||
| Acetylene | Explosion Test Hydrostatic Test Temperature Test |
I | ü | ||||||
| Hydrogen, Manufactured Gas | ü | ü | |||||||
| Diethyl Ether, Ethylene, Hydrogen Sulfide | ü | ||||||||
| Acetone, Butane, Gasoline, Propane, Toluene | ü | ü | |||||||
| Metal dusts and other combustible dusts with resistivity of less than 105 W-cm | Dust Penetration Test Temperature Test with Dust Blanket |
II | ü | ||||||
| Carbon black, charcoal, coal or coke dusts with resistivity between 102…108 W-cm | ü | ||||||||
| Combustible dusts with resistivity of 105 W-cm or greater | ü | ||||||||
| Fibers, flyings | ♣ | III | ü | ||||||
| ∆ For indoor locations only, unless cataloged with additional NEMA Type enclosure number(s) suitable for outdoor use as shown in the table on this page. Some control devices (if so listed in the catalog) are suitable for Division 2 hazardous location use in enclosures for nonhazardous locations. For explanation of CLASSES, DIVISIONS and GROUPS, refer to the National Electrical Code. | |||||||||
| ♦ For listing of additional materials and information noting the properties of liquids, gases and solids, refer to NFPA 497M-1991, Classification of Gases, Vapors, and Dusts for Electrical Equipment in Hazardous (Classified) Locations. | |||||||||
| § See abridged description of test requirements below. For complete requirements, refer to UL Standard 698, compliance with which is required by NEMA enclosure standards. | |||||||||
| ♣ UL 698 does not include test requirements for Class III. Products that meet Class II, Group G requirements are acceptable for Class III. | |||||||||
Abridged Description of NEMA Enclosure Test Requirements
6.2 Rod Entry Test—A 3.18 mm (0.125 in.) diameter rod must not be able to enter enclosure except at locations where nearest live part is more than 102 mm (4 in.) from an opening — such opening shall not permit a 13 mm (0.5 in.) diameter rod to enter.
6.3 Drip Test—Water is dripped onto enclosure for 30 minutes from an overhead pan having uniformly spaced spouts, one every 12,900 mm2 (20 in.2) of pan area, each spout having a drip rate of 20 drops per minute.
Evaluation 6.3.2.2: No water shall have entered enclosure.
6.4 Rain Test—Entire top and all exposed sides are sprayed with water at a pressure of 0.35 kg/cm2 (5 psi) from nozzles for one hour at a rate to cause water to rise 457 mm (18 in.) in a straight-sided pan beneath the enclosure.
Evaluation 6.4.2.1: No water shall have reached live parts, insulation or mechanisms.
Evaluation 6.4.2.2: No water shall have entered enclosure.
6.5.1.1 (2) Outdoor Dust Test (Alternate Method)—Enclosure and external mechanisms are subjected to a stream of water at 170.5 liters (45 gallons) per minute from a 25.4 mm (1 in.) diameter nozzle, directed at all joints from all angles from a distance of 3 to 3.7 m (10 to 12 ft). Test time is 48 seconds times the test length (height + width + depth of enclosure in feet), or a minimum of 5 minutes. No water shall enter enclosure.
6.5.1.2 (2) Indoor Dust Test (Alternate Method)—Atomized water at a pressure of 2.11 kg/cm2 (30 psi) is sprayed on all seams, joints and external operating mechanisms from a distance of 305 to 381mm (12 to 15 in.) at a rate of 11 litres (3 gallons) per hour. No less than 142 gms (5 oz) of water per linear foot of test length (height + length + depth of enclosure) is applied. No water shall enter enclosure.
6.6 External Icing Test—Water is sprayed on enclosure for one hour in a cold room +2°C (36°F); then room temperature is lowered to approximately 5°C (23°F) and water spray is controlled so as to cause ice to build up at a rate of 6.4 mm (0.25 in.) per hour until 19 mm (0.75 in.) thick ice has formed on top surface of a 25.4 mm (1 in.) diameter metal test bar, then temperature is maintained at 5°C (23°F) for 3 hours.
Evaluation 6.6.2.2: Equipment shall be undamaged after ice has melted (external mechanisms not required to be operable while ice-laden).
6.7 Hosedown Test—Enclosure and external mechanisms are subjected to a stream of water at 246 litres (65 gallons) per minute from a 25.4 mm (1 in.) diameter nozzle, directed at all joints from all angles from a distance of 3 to 3.7 m (10 to 12 ft). Test time is 48 seconds times the test length [height + width + depth] of enclosure in meters (feet), or a minimum of 5 seconds. No water shall enter enclosure.
6.8 Rust Resistance Test (Applicable Only to Enclosures Incorporating External Ferrous Parts)—Enclosure is subjected to a salt spray (fog) for 24 hours, using water with five parts by weight of salt (NaCI), at 35°C (95°F), then rinsed and dried. There shall be no rust except where protection is impractical (e.g., machined mating surfaces, sliding surfaces of hinges, shafts, etc.).
6.9 Corrosion Protection—Sheet steel enclosures are evaluated per Underwriter's Laboratories (UL) 50, Part 13 (test for equivalent protection as G-90 commercial zinc coated sheet steel). Other materials per Underwriter's Laboratories (UL) 508, 6.9 or 6.10.
6.11 (2) Air Pressure Test (Alternate Method)—Enclosure is sub-merged in water at a pressure equal to water depth of 2 meters (6 ft), for 24 hours. No water shall enter enclosure.
6.12 Oil Exclusion Test—Enclosure is subjected to a stream of test liquid for 30 minutes from a 9.5 mm (0.375 in.) diameter nozzle at 7.57 litres (2 gallons) a minute. Water with 0.1% wetting agent is directed from all angles from a distance of 305 to 457 mm (12 to 18 in.), while any externally operated device is operated at 30 operations per minute. No test liquid shall enter the enclosure.
Abridged Description of UL Standard 698 Test Requirements
Explosion Test—During a series of tests in which gas-air mixtures of the specific gas, over its range of explosive concentrations, are ignited inside the enclosure, the enclosure shall prevent the passage of flame and sparks capable of igniting a similar gas-air mixture surrounding the enclosure. In addition, there shall be no mechanical damage to enclosed electrical mechanisms or the enclosure.
Hydrostatic Test—The enclosure shall withstand for 1 minute a hydrostatic test based on the maximum internal explosion pressure developed during the explosion tests, as follows: cast metal, four times the explosion pressure without rupture or permanent deformation; fabricated steel, twice the explosion pressure without permanent deformation and three times the explosion pressure without rupture. Exception: Hydrostatic tests may be omitted if calculations show safety factor of 5:1 for cast metal and 4:1 for fabricated steel.
Temperature Test—The enclosed device is subjected to a temperature test to determine maximum temperature at any point on the external surface. The device must be marked with a temperature code based on the result only if the temperature exceeds +100°C (+212°F).
Dust Penetration Test—The device is operated at full rated load until equilibrium temperatures are attained, then allowed to cool to ambient (room) temperature, through six heating and cooling cycles covering at least 30 hours, while continuously exposed to circulating dust of specified properties in a test chamber. No dust shall enter the enclosure.
Temperature Test with Dust Blanket—This test is conducted as described for the Dust Penetration test except that the recirculating dust nozzles are positioned so that the dust is not blown directly on the device under test. The device is operated at full rated load (and under abnormal conditions for equipment subject to overloading) until equilibrium temperatures are attained. Dust in contact with the enclosure shall not ignite or discolor from heat, and the exterior temperatures based on +40°C (+104°F) ambient shall not exceed:
| Group | Normal Operation | Abnormal Operation |
| E | +200°C (+392°F) | +200°C (+392°F) |
| F | +150°C (+302°F) | +200°C (+392°F) |
| G | +120°C (+248°F) | +165°C (+329°F) |
