Bulletin 100S-D IEC Safety Contactors

Click to enlarge - 100S-D-80-1


Click to enlarge - 100S-D-80-2


Click to enlarge - 100S-D-80-3



Bulletin 100S-D safety contactors were designed to address the needs of modern safety applications requiring feedback and monitoring of the energy isolating switchgear used in hazardous motion loads. The 100S-D meets these needs through its "mirror contact" design. If a power contact welds, the N.C. auxiliary contacts will not change state. This feature provides reliable indication about the open/closed status of the main power poles. In addition, the gold-plated bifurcated auxiliary contacts are ideally suited for low-energy applications or feedback control circuits with multiple series-connected N.C. auxiliary contacts.

Your order must include: cat. no. of the contactor specified with coil voltage code and, if required, cat. no. of any accessories and/or replacement coils.

Standards Compliance and Certifications

Standards Compliance

IEC 60947-4-1
IEC 60947-4 Annex F
IEC 60947 Type “2” Coordination
CSA C22.2 No. 14
UL 508

Certifications

CE Marked
cULus Listed (File No. E 41850, Guide NLDX, NLDX7)
SUVA Certified

Product Selection

3-Pole AC-Operated Contactors

Ie [A] Switching of 3-phase motors AC-2, AC-3 Coil Type Auxiliary contacts Cat. No.♦ 
60 °C 40 °C kW (50 Hz)⋆  Hp (60 Hz) N.O. N.C.‡ 
AC-3 AC-1 230V 400V 415V 500V 690V 1000V 200V 230V 460V 575V Click to enlarge - 100M-66-3a Click to enlarge - 100S-D-80-6
115 250 37 63 66/75♣  80 111 63 40 40 75 100 Conventional 2 2 100S-D115Ä22BC
115 250 37 63 66/75♣  80 111 63 40 40 75 100 Electronic 2 2 100S-D115Ä22BC
140 250 45 78 82/90♣  80/100§  110/132§  75 40 50 100 125 Conventional 2 2 100S-D140Ä22BC
140 250 45 78 82/90♣  80/100§  110/132§  75 40 50 100 125 Electronic 2 2 100S-D140Ä22BC
180 250 55 101 100♣  90/125§  132/160§  90 50 60 150 150 Conventional 2 2 100S-D180Ä22BC
180 250 55 101 100♣  90/125§  132/160§  90 50 60 150 150 Electronic 2 2 100S-D180Ä22BC
210 350 63 118 110♣  205 200 110 60 75 150 200 Electronic 2 2 100S-D210Ä22BC
250 350 80 140 150♣  250 250 133 75 100 200 250 Electronic 2 2 100S-D250Ä22BC
300 450 90 170 160♣  290 300 160 100 125 250 300 Electronic 2 2 100S-D300Ä22BC
420 540 132 238 250 420 425 220 150 175 350 400 Electronic 2 2 100S-D420Ä22BC
630 800 200 355 355 500 500 — 200 250 500 600 Electronic 2 2 100S-D630Ä22BC
860 1000 250 500 500 500 600 — 250 300 600 700 Electronic 2 2 100S-D860Ä22BC
  
⋆ Preferred values according to IEC 60072-1.
‡ The N.C. contacts meet IEC 60947-4 Annex F requirements for mirror contact performance. The N.C. mirror contacts are wired in series or parallel and must be used as monitoring contacts with feedback to the safety circuit.
§ Higher kW rating only applies to contactors with electronic coil.
♦ If standard cross-stamped front-mount auxiliary contacts are required, remove the letter "B" before the letter "C" in the cat. no. Example: Cat. No. 100S-D95Ä22BC becomes Cat. No. 100S-D95Ä22C.
♣ 415V: Values for AC-3 and AC-4 lifespan -25%

Ä Coil Voltage Codes: see

3-Pole DC-Operated Contactors

Ie [A] Switching of 3-phase motors AC-2, AC-3 Auxiliary contacts Coil Type Conventional Coil
Cat. No.‡  		Electronic Coil
Cat. No.♦ 
60 °C 40 °C kW (50 Hz) ⋆  Hp (60 Hz) N.O. N.C. ‡  ⋆ 
AC-3 AC-1 230V 400V 415V 500V 690V 1000V 200V 230V 460V 575V Click to enlarge - 100M-66-3a Click to enlarge - 100S-D-80-6
115 250 37 63 75 80 111 63 40 40 75 100 3 2/1L Conventional 100S-D115Ä33LC§  ‡  100S-D115Ä22BC
140 250 45 78 75 80/100♣  110/132♣  75 40 50 100 125 3 2/1L Conventional 100S-D140Ä33LC§  ‡  100S-D140Ä22BC
180 250 55 101 100 90/125♣  132/160♣  90 50 60 150 150 3 2/1L Conventional 100S-D180Ä33LC§  ‡  100S-D180Ä22BC
210 350 63 118 110 205 200 110 60 75 150 200 2 2 Electronic — 100S-D210Ä22BC
250 350 80 140 150 250 250 133 75 100 200 250 2 2 Electronic — 100S-D250Ä22BC
300 450 90 170 160 290 300 160 100 125 250 300 2 2 Electronic — 100S-D300Ä22BC
420 540 132 238 250 420 425 220 150 175 350 400 2 2 Electronic — 100S-D420Ä22BC
630 800 200 355 355 500 500 — 200 250 500 600 2 2 Electronic — 100S-D630Ä22BC
860 1000 250 500 500 500 600 — 250 300 600 700 2 2 Electronic — 100S-D860Ä22BC
  
⋆ Preferred values according to IEC 60072-1.
‡ The N.C. contacts meet IEC 60947-4 Annex F requirements for mirror contact performance. The N.C. mirror contacts are wired in series or parallel and must be used as monitoring contacts with feedback to the safety circuit.
§ For conventional DC coil only. The pickup winding must be interconnected with the N.C. late-breaking auxiliary contacts.
♣ Higher kW rating only applies to contactors with electronic coil.
♦ If standard cross-stamped front-mount auxiliary contacts are required, remove the letter "B" before the letter "C" in the Cat. No. Example: Cat. No. 100S-D95Ä22BC becomes Cat. No. 100S-D95Ä22C.

Ä Coil Voltage Codes

Conventional Coil [V] 24 48 100 110 120 200 208 220
…230 		230 240 277 380
…400 		415 440 480 500 550 600
100S-D115…100S-D180 AC, 50 Hz K Y — D — — — A — T — N B G — M C —
AC, 60 Hz J X — — D — H — — A T — — N B — — C
100S-D115 AC, 50/60 Hz — — KP KN — KG — KL KF KA KT — — — — — — —
  

Electronic Coil
w/ PLC Interface♣  		[V] 24 42…64 100 110…
130 		200 208…
277 		200…
220 		230…
250 		277 380…
415 		380…
440 		440…
480 		380…
500 		500
100S-D115…100S-D300 AC, 50/60 Hz EJ∆  EY EP ED EG EA — — — — VN — EN —
100S-D420 AC, 50/60 Hz — — EP ED EG EA — — — — — — EN —
100S-D630…100S-D860 AC, 50/60 Hz — — EP ED EG — EG EA ET EN — EB — EM
  

Conventional Coil [V] 24 48 110 125 220 250
100S-D115…100S-D180 §  DC ZJ ZY ZD ZS ZA ZT
  

Electronic Coil
w/ EI Interface ∆  		[V] 24 48…72 110…130 200…255
100S-D115…100S-D300 DC EZJ EZY EZD EZA
100S-D420 DC — — EZD EZA
100S-D630…860 DC — — ED EA
  

∆ Signal voltage of the cat. no. 100S-S… electronic interface Ue: 24V DC/Ie: 15 mA
Pick-up voltage: 13.0V DC…30.2V DC
Drop-out voltage: -3.0V DC…+5.0V DC

Bulletin 100S-D/104S-D Accessories

Marking Systems (For 100S-D95…D860 contactors)

  Description Pkg. Qty.♣  Cat. No.
Click to enlarge - 100-C_104-C-89-2 Label Sheet
105 self-adhesive paper labels each, 6 x 17 mm 		10 100-FMS
Click to enlarge - 100-C_104-C-89-3 Marking Tag Sheet
160 perforated paper labels each, 6 x 17 mm, to be used with a transparent cover 		10 100-FMP
Transparent Cover
To be used with marking tag sheets 		100 100-FMC
Click to enlarge - 100-FMA1 Marking Tag Adapters
To be used with marking tag: System V4/V5  System V4 / V5 		  

100 		  

100-FMA1
                                                 System 1492 W 100 100-FMA2
  
♣ Must be ordered in package quantities.

Suppressor Modules

  Description Connection Diagram Suppressor Rating For Use With Cat. No.
Click to enlarge - 100-DFSC48_GS Suppressor Module for Bul. 100-D Contactors
•   For limiting surge voltage when coil circuits are interrupted
•   Supplied as standard on all conventional DC coil contactors and all electronic coil contactors (as part of the supply module or delivered with separate suppressor module) 		Click to enlarge - 100D-92-2 RC Module (AC control)
for contactors with conventional coil
21...48V, 50 Hz; 24...55V, 60 Hz 		100-D115...100-D180   

100-DFSC48
95...110V, 50 Hz; 110...127V, 60 Hz 100-DFSC110
180...277V, 50 Hz; 208...277V, 60 Hz 100-DFSC240
380...550V, 50 Hz; 440...600V, 60 Hz 100-DFSC550
Click to enlarge - 100D-92-3 Varistor Module
for contactors with conventional coil
55V AC 		100-D115...100-D420   

100-DFSV55
56...136V AC 100-DFSV136
137...277V AC 100-DFSV277
278...600V AC 100-DFSV575
208...277V AC⋆  100-D115...100-D420 100-DFSV550
  
⋆ For overvoltage category IV (IEC 947 for 100-D...-EI) e.g., lightning protection requirements.
Package Quantity = 1

Connecting Components

  Description For Use With Cat. No.
Click to enlarge - 100-DTB_GS Terminal Lugs
  • Set of two

  • Protection class IP2X per IEC 60529 and DIN 40 050
    •      		100-D115 100-DTB110
    100-D115, 100-D140, 100-D180, 100-D115E…D180E, 193-EC_F, 193-EE_F 100-DTB180
    100-D210...100-D420, 193-EC_G, 193-EF2C, 193-EE_G 100-DTB420
    Click to enlarge - 100D-93-2 Terminal Lugs (UL/CSA), Copper Frame
    Set of three         		100-D115 100-DL110
    100-D115E, 193-EC_F, 193-EE_F 100-DLE110
    100-D115, 100-D140, 100-D180, 193-EC_F, 193-EE_F 100-DL180
    100-D210…100-D420, 193-EC_G, 193-EE_G 100-DL420
    100-D630, 100-D860, 193-EC_H, 193-EE_H 100-DL630
    100-D630, 100-D860, 193-EC_H, 193-EE_H 100-DL860
    Click to enlarge - 100D-93-3 Control Circuit Terminal
    2 x 2.5 mm2         		Connects to Cat. Nos. 100-D115...D180 100-DAT1
    Connects to Cat. Nos. 100-D210...D420 100-DAT2
    Click to enlarge - 100-DTS_GS Terminal Shields
  • Set of two

  • Protection class IP10 per IEC 60529 and DIN 40 050

  • For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies
    •      		100-D115 100-DTS110
    100-D115…100-D180, 193-FE 100-DTS180
    100-D210...100-D420, 193-FE 100-DTS420
    Click to enlarge - 100D-93-5 Terminal Covers
  • Protection class IP20 per IEC 60529 and DIN 40 050

  • For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies
    •      		100-D115…100-D180, 193-EC_F, 193-EE_F 100-DTC180
    100-D210...100-D420, 193-EC_G, 193-EE_G 100-DTC420
    100-D630…100-D860, 193-EC_H, 193-EE_H 100-DTC860
    Click to enlarge - Backplate-17335_gs Mounting Plate
  • Galvanized steel plate for starter combinations

  • For direct-on-line, reversing, two-speed, wye-delta/

  • star-delta, and Dahlander assemblies
    •      		100-D115...100-D180 Direct-on-line 100-DMS180
    Reversing, two-speed or changeover 100-DMU180
    Y-D or Dahlander 100-DMY180
    100-D210...100-D420 Direct-on-line 100-DMS420
    Reversing, two-speed or changeover 100-DMU420
    Y-D or Dahlander 100-DMY420
    100-D630...100-D860 Direct-on-line 100-DMS860
    Reversing, two-speed or changeover 100-DMU860
    Y-D or Dahlander 100-DMY860
    Mounting Plate
  • For two-speed or changeover switches
    •      		For interlocking between 100-C60…C97 and 100-D115…D180 contactors 100-DMU85
      

    Interlocks

      Description Circuit Diagram For Use With Cat. No.
    Click to enlarge - 100-DMA00_GS Interlock — Mechanical Only
  • No additional space required
    •      		Click to enlarge - 100-KMHC_Dia 100-D115…100-D420 100-DMA00
    Click to enlarge - 100-DMD02 Interlock — Dual Electrical/Mechanical
  • No additional space required

  • Two N.C. auxiliary contacts
    •      		Click to enlarge - 100D-93-11 100-D115…100-D860 100-DMD02
    Interlock — Mechanical Only
  • No additional space required
    •      		Click to enlarge - 100d_interlock-diagram 100-D115…100-D860 100-DMD00
    Interlock — Mechanical Only
  • Provides interlocking between Bul. 100-C and Bul. 100-D contactors
    •      		Click to enlarge - 100d_interlock-diagram 100-C60…100-C97 between 100-D115…100-D180 100-DMC00
    Interlock — Dual Electrical/Mechanical
  • Provides interlocking between Bul. 100-C and Bul. 100-D contactors

  • Two N.C. auxiliary contacts
    •      		Click to enlarge - 100D-93-11 100-C60…100-C97 between 100-D115…100-D180 100-DMC02
      
    Package Quantity = 1

    Bulletin 100S-D Approximate Dimensions

    Bulletin 100S-D Contactors and Accessories

    Approximate dimensions are shown in millimeters (inches) and not intended for manufacturing purposes.

    Click to enlarge - CAB6_D13


    Mounting Position

    Click to enlarge - 100-d_mounting


    Cat. No. a b c c1 Æd d1 d2 Æe e1 e2 e3 e4
    100S-D115 120 170 156 110.5 5.2 145 100 M6 16 38.5 147 8
    100S-D115E…100S-D180E, 100S-D140, 100S-D180 120 170 156 110.5 5.2 145 100 M8 20 39 160 10
    100S-D210E…100S-D420E 155 205 180 110.5 6.5
    		 180 130 M10 25 48 193 12.5
    100S-D630E…100S-D860E 255 310 265 110.5 10 230 225 M12 40 70 291 22
      

    Contactor with mm
    Auxiliary contact block ⋆  100-DS1…
    100-DS2…     		a
    a + 13.5 each
    Mechanical Interlock 100-DM… a + a
    Frame terminal block 100-DTB110
    100-DTB180
    100-DTB420     		b + 7 each
    b + 7 each
    b + 8.5 each
    Label holder   c…+ 5
      

    ⋆ Conventional DC coil contactors will have an additional auxiliary contact block that will add 13.5 mm to the “a” dimension on the right-hand side.