Bulletin 2041
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Description
The Bulletin 2041 Safety Power Control combines safety circuits and power control of the redundant contactors and a safety relay. The Bulletin 2041 is TÜV certified for category 4 safety circuits. The safety circuit interface is designed to work with either light curtain outputs or safety interlock switches. The Bulletin 2041 also interfaces with Safety Monitoring Relays, Safety PLC, and GuardLogix solutions to allow for control of power circuits from 9…860 A at 600V maximum. This makes system integration quicker and easier by using a modular approach to the safety solution.
Features
- Positive-guided auxiliary contacts (9…85 A) and mirrored auxiliary contacts (95…860 A)
- 24V DC or 120V AC (50/60 Hz) control voltage
- Cover-mounted green pilot light (illuminated when output is on)
- Up to 600V line voltage
- Optional overload relay (E1 Plus and E3)
Specifications
| Input Line Voltage Range | 600V AC maximum |
| Control Voltage Range | 24V DC or 110/120V AC (50/60 Hz) |
| Enclosure Rating | Type 12 (IP54) Open Frame |
| System Operational Limits | +10%, -15% of the line voltage |
| Estimated Component Life | 1,000,000 operations |
| Storage Temperature [C (F)] | -40…+80° (-40…176°) |
| Operating Temperature, Ambient [C (F)] | -25…+40° (-13…104°) |
| Relative humidity | 90% noncondensing |
| Approvals | CE Marked for all applicable directives TÜV Category 4 cULus |
| Standards/Certifications | Category 4 systems UL 508A |
Product Selection
Bulletin 2041 cat. nos. can be configured by selecting the appropriate codes from the tables below.
| 2041 | — | C30 | J | 1 | 1CD | — | 7B | |||
| a | b | c | d | e |
| a | |
| Contactor Size | |
| Code | Amps [A] |
| C09 | 9 |
| C12 | 12 |
| C16 | 16 |
| C23 | 23 |
| C30 | 30 |
| C37 | 37 |
| C43 | 43 |
| C60 | 60 |
| C72 | 72 |
| C85 | 85 |
| D95 | 95 |
| D110 | 110 |
| D140 | 140 |
| D180 | 180 |
| D210 | 210 |
| D250 | 250 |
| D300 | 300 |
| D420 | 420 |
| D630 | 630 |
| D860 | 860 |
| b | |
| Enclosure Type | |
| Code | Description |
| J | Type 12/IP54 |
| N | Open (no enclosure) components are mounted on a sub-panel |
| c | |
| Control Voltage | |
| Code | Description |
| 1 | 24V DC DJ = 9…85 A EZJ = 95…300 A 420…860 = Not available |
| 2 | 120V AC D = 9…85 A ED = 95…860 A |
| d | ||
| E3 Plus Overload Relay (193-ECxxx)¬ |
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| Code | Load Rating Amps [A] | Starter |
| 1PB | 0.4…2.0 | C09…C23 |
| 1AB | 1…5 | |
| 1BB | 3…15 | |
| 1CB | 5…25 | |
| 1AD | 1…5 | C30…C43 |
| 1BD | 3…15 A | |
| 1CD | 5…25 | |
| 1DD | 9…45 | |
| 1DE | 9…45 | C60…C85 |
| 1EE | 18…90 | |
| 1FF | 28…140 | D95…D180 |
| 1GF | 42…210 | |
| 1GG | 42…210 | D210…D420 |
| 1HG | 60…302 | |
| 1JG | 84…420 | |
| 1KH | 125…630 | D630…D860 |
| 1LH | 172…860 | |
| E1 Plus Overload Relay (193-Exxx)¬ |
||
| Code | Load Rating Amps [A] | Starter |
| EAB | 0.1…0.5 | C09…C23 |
| EBB | 0.2…1.0 | |
| ECB | 1…5 | |
| EDB | 3.2…16 | |
| EEB | 5.4…27 | |
| EED | 5.4…27 | C30…C43 |
| EFD | 9…45 | |
| EGE | 18…90 | C60…C85 |
| EHF | 30…150 | D95…D180 |
| EJF | 40…200 | |
| EJG | 40…200 | D210…D420 |
| EKG | 60…100 | |
| ELG | 100…500 | |
| EMH | 120…600 | D630…D860 |
| ENH | 160…800 | |
¬ If the overload relay configuration code field is left blank, an overload relay will not be provided.
| e | |
| Operator Devices | |
| Code | Description |
| Blank | No options |
| 7B | Front mount safety reset |
| 4R | Red pilot light (replaces standard green) |
Typical Wiring Diagram
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Approximate Dimensions [mm (in.)]
Dimensions are not intended to be used for manufacturing purposes.
| Type 12 Enclosure | ||||
| Contactor Size | Panel Dimensions (H x W x D) |
(M2) Height [mm (in.)] |
(M1) Width [mm (in.)] |
Mounting Holes [mm (in.)] |
| C09…C16 | 12 x 10 x 8 | 324 (12.75) | 203 (8.0) | 8 (0.31) |
| C23…C30 | 16 x 12 x 10 | 368 (14.5) | 267 (10.5) | 13 (0.5) |
| C37…C43 | 16 x 12 x 10 | 368 (14.5) | 267 (10.5) | 13 (0.5) |
| C60…C85 | 16 x 12 x 10 | 368 (14.5) | 267 (10.5) | 13 (0.5) |
| C95…D180 | 24 x 24 x 10 | 572 (22.5) | 572 (22.5) | 13 (0.5) |
| D210 | 24 x 24 x 10 | 572 (22.5) | 572 (22.5) | 13 (0.5) |
| D250…D300 | 24 x 24 x 10 | 572 (22.5) | 572 (22.5) | 13 (0.5) |
| D420 | 24 x 24 x 10 | 572 (22.5) | 572 (22.5) | 13 (0.5) |
| D630…D860 | 36 x 30 x 12 | 572 (22.5) | 724 (28.5) | 13 (0.5) |
| Open Panel | ||||
| Contactor Size | Panel Dimensions (H x W x D) |
(MH) Height [mm (in.)] |
(MW) Width [mm (in.)] |
Mounting Holes [mm (in.)] |
| C09…C16 | 14.5 x 6.5 x 6.1 | 349 (13.75) | 140 (5.5) | 7 (0.281) |
| C23…C30 | 14.5 x 6.5 x 7.5 | 349 (13.75) | 140 (5.5) | 7 (0.281) |
| C37…C43 | 14.5 x 6.5 x 7.6 | 349 (13.75) | 140 (5.5) | 7 (0.281) |
| C60…C85 | 14.5 x 6.5 x 6.5 | 349 (13.75) | 140 (5.5) | 7 (0.281) |
| C95…D180 | 18 x 10.5 x 6.5 | 429 (16.875) | 242 (9.525) | 9.5 (0.375) |
| D210 | 23 x 12 x 7.5 | 538 (21.175) | 283 (11.125) | 9.5 (0.375) |
| D250…D300 | 23 x 12 x 7.5 | 538 (21.175) | 283 (11.125) | 9.5 (0.375) |
| D420 | 23 x12 x 7.5 | 538 (21.175) | 283 (11.125) | 9.5 (0.375) |
| D630…D860 | 35 x 17 x 11.3 | 432 (17.0) | 410 (16.125) | 9.5 (0.375) |
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