PowerFlex 4M

Product Overview

PowerFlex 4M AC Drive

Providing users with powerful motor speed control in a compact, space saving design, the Allen-Bradley^® PowerFlex^® 4M AC drive is the smallest and most cost effective member of the PowerFlex^® family of drives. Ideal for machine level speed control, the PowerFlex 4M drive provides the application versatility to meet the demands of global OEMs and end users who require space savings and easy-to-use AC drives that provide application flexibility, feed-through wiring and ease-of-programming.

The PowerFlex 4M AC drive is available in three frame sizes (A, B and C) and power ratings from 0.2 to 11 kW (0.25 to 15 Hp) and in voltage classes of 120, 240 and 480 volts.

Product Features

• Installation can be a virtual snap using the DIN rail mounting feature on A and B frame drives.
  Zero Stacking™ is allowable for ambient temperatures up to 40°C, saving valuable panel space. 50°C ambient temperatures are permitted with minimal spacing between drives.

Feed-through Wiring Design

• Feed through wiring for simple retrofitting into applications requiring variable speed motor control.
  
• Feed-through wiring design provides simple variable speed motor control with minimal installation and retrofitting time.
  

Conformity to Standards

PowerFlex 4M drives conform to the following:

Conformity to:	Standard Product
UL Listed	ü
CE Approved	ü
VDE Approved	ü
C-Tick	ü

Drive Description

PowerFlex^® 4M drives are designed to worldwide standards and ratings, allowing out-of-the-box performance around the globe. Drives are available in three frame sizes with ratings that range from:

• 0.2 to 1.1 kW (0.25 to 1.5 Hp) at 115V AC, Single-Phase
  
• 0.2 to 2.2 kW (0.25 to 3 Hp) at 240V AC, Single-Phase
  
• 0.2 to 7.5 kW (0.25 to 10 Hp) at 240V AC, Three-Phase
  
• 0.37 to 11 kW (0.5 to 15 Hp) at 480V AC, Three-Phase
  

Drives feature integral RS485 communications and are compatible with PC tools such as DriveExplorer™ and DriveTools™ SP which assist with programming, monitoring, and troubleshooting PowerFlex drives.

Catalog Number Explanation

To interpret the meaning of a catalog number, match the values of the catalog number code in positions a, b, c, etc. with the tables labeled a, b, c, etc. below.

22F

–

D

018

N

1

0

4

AA

a

b

c

d

e

f

g

h

a
Drive
Code	Type
22F	PowerFlex 4M

b
Voltage Rating
Code	Voltage	Ph.
V	120V AC	1
A	240V AC	1
B	240V AC	3
D	480V AC	3

c1
Rating
100…120V AC, Single-Phase Input
Code	Amps	kW (Hp)
1P6	1.6	0.2 (0.25)
2P5	2.5	0.4 (0.5)
4P5	4.5	0.75 (1.0)
6P0	6.0	1.1 (1.5)

c2
Rating
200…240V AC, Single-Phase Input
Code	Amps	kW (Hp)
1P6	1.6	0.2 (0.25)
2P5	2.5	0.4 (0.5)
4P2	4.2	0.75 (1.0)
8P0	8.0	1.5 (2.0)
011	11	2.2 (3.0)

c3
Rating
200…240V AC, Three-Phase Input
Code	Amps	kW (Hp)
1P6	1.6	0.2 (0.25)
2P5	2.5	0.4 (0.5)
4P2	4.2	0.75 (1.0)
8P0	8.0	1.5 (2.0)
012	12.0	2.2 (3.0)
017	17.5	3.7 (5.0)
025	25.0	5.5 (7.5)
033	33.0	7.5 (10.0)

c4
Rating
380…480V AC, Three-Phase Input
Code	Amps	kW (Hp)
1P5	1.5	0.4 (0.5)
2P5	2.5	0.75 (1.0)
4P2	4.2	1.5 (2.0)
6P0	6.0	2.2 (3.0)
8P7	8.7	3.7 (5.0)
013	13.0	5.5 (7.5)
018	18.0	7.5 (10.0)
024	24.0	11.0 (15.0)

d
Enclosure
Code	Enclosure
N	Panel Mount - IP20 (NEMA/UL Type Open)

e
HIM
Code	Interface Module
1	Fixed Keypad

f
Emission Class
Code	EMC Filter
0	No Filter
1	Filter

g
Brake
Code	Description
3	No Brake IGBT
4	Standard

h
Reserved
Code	Description
AA through ZZ	Reserved

Product Selection

Build a Catalog Number

120V AC, Single-Phase Drives (50/60 Hz)
Drive Ratings				IP20, NEMA/UL Open Type
kW	Hp	Output Current	Frame Size	Cat. No.
		A
0.2	0.25	1.6	A	22F-V1P6N103
0.4	0.5	2.5	A	22F-V2P5N103
0.75	1	4.5	B	22F-V4P5N103
1.1	1.5	6	B	22F-V6P0N103

240V AC, Single-Phase Drives (50/60 Hz)
Drive Ratings				IP20, NEMA/UL Open Type	w/Integral "S Type" EMC Filter T
kW	Hp	Output Current	Frame Size	Cat. No.	Cat. No.
		A
0.2	0.25	1.6	A	22F-A1P6N103	22F-A1P6N113
0.4	0.5	2.5	A	22F-A2P5N103	22F-A2P5N113
0.75	1	4.2	A	22F-A4P2N103	22F-A4P2N113
1.5	2	8	B	22F-A8P0N103	22F-A8P0N113
2.2	3	11	B	22F-A011N103	22F-A011N113
T This filter is suitable for use with a cable length of up to 5 meters for class A environments and up to 1 meter for class B environments.

240V AC, Three-Phase Drives (50/60 Hz)
Drive Ratings				IP20, NEMA/UL Open Type
kW	Hp	Output Current	Frame Size	Cat. No.
		A
0.2	0.25	1.6	A	22F-B1P6N103
0.4	0.5	2.5	A	22F-B2P5N103
0.75	1	4.2	A	22F-B4P2N103
1.5	2	8	A	22F-B8P0N103
2.2	3	12	B	22F-B012N103
3.7	5	17.5	B	22F-B017N103
w/Brake
5.5	7.5	25	C	22F-B025N104
7.5	10	33	C	22F-B033N104

480V AC, Three-Phase Drives (50/60 Hz)
Drive Ratings				IP20, NEMA/UL Open Type	w/Integral "S Type" EMC Filter T
kW	Hp	Output Current	Frame Size	Cat. No.	Cat. No.
		A
0.4	0.5	1.5	A	22F-D1P5N103	22F-D1P5N113
0.75	1	2.5	A	22F-D2P5N103	22F-D2P5N113
1.5	2	4.2	A	22F-D4P2N103	22F-D4P2N113
2.2	3	6	B	22F-D6P0N103	22F-D6P0N113
3.7	5	8.7	B	22F-D8P7N103	22F-D8P7N113
w/Brake
5.5	7.5	13	C	22F-D013N104	22F-D013N114
7.5	10	18	C	22F-D018N104	22F-D018N114
11	15	24	C	22F-D024N104	22F-D024N114
T This filter is suitable for use with a cable length of up to 10 meters for Class A environments.

User Installed Options

Human Interface Module Option Kits and Accessories
Description	Cat. No.
Remote (Panel Mount) LCD Display, Digital Speed Control, CopyCat Capable. IP66 (NEMA/UL Type 4X/12) Indoor Use Only. Includes 2.0 meter cable.	22-HIM-C2S §
Remote Handheld, LCD Display, Full Numeric Keypad, Digital Speed Control, CopyCat Capable. IP30 (NEMA/UL Type 1). Includes 1.0 meter cable. Panel mount with optional Bezel Kit.	22-HIM-A3
Remote Handheld, Wireless Interface Module with Bluetooth® Technology. IP30 (NEMA/UL Type 1). Panel Mount with optional Bezel Kit.	22-WIM-N1
Remote (Panel Mount), Wireless Interface Module with Bluetooth Technology. IP66 (NEMA/UL Type 4X/12) Indoor Use Only.	22-WIM-N4S
Bezel Kit. Panel Mount for LCD Display, Remote Handheld Unit. IP30 (NEMA/UL Type 1). Includes a 22-RJ45CBL-C20 cable.	22-HIM-B1
DSI HIM Cable (DSI HIM to RJ45 cable)
1.0 Meter (3.3 Feet)	22-HIM-H10
2.9 Meter (9.51 Feet)	22-HIM-H30
§ The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.

Communication Option Kits
Description	Cat. No.
Serial Converter Module (RS485 to RS232) Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive™ software. Includes DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD.	22-SCM-232
Serial Cable 2.0 meter with a locking low profile connector. Connects the serial converter to a 9-pin sub-miniature D female computer connector.	1203-SFC
Serial Null Modem Adapter Use when connecting the serial converter to DriveExplorer on a handheld PC.	1203-SNM
Universal Serial Bus™ (USB) Converter includes 2m USB, 20-HIM-H10 & 22-HIM-H10 Cables	1203-USB
DSI Cable 2.0 meter RJ45 to RJ45 cable, male to male connectors.	22-RJ45CBL-C20
Splitter Cable RJ45 one to two port splitter cable.	AK-U0-RJ45-SC1
Terminating Resistors 120 Ohm resistor embedded in an RJ45 connector (2 pieces).	AK-U0-RJ45-TR1
Terminal Block RJ45 two position terminal block (6 pieces) with two 120 Ohm terminating resistors (loose).	AK-U0-RJ45-TB2P
DSI External Communications Kit External mounting kit for 22-COMM Communication Adapters.	22-XCOMM-DC-BASE
External Communications Kit Power Supply Optional 100…240V AC Power Supply for External DSI Communications Kit.	20-XCOMM-AC-PS1
ControlNet™ Communication Adapter ‡	22-COMM-C
DeviceNet™ Communication Adapter ‡	22-COMM-D
EtherNet/IP™ Communication Adapter ‡	22-COMM-E
PROFIBUS™ DP Communication Adapter ‡	22-COMM-P
Compact I/O Module (3 Channel)	1769-SM2
‡ PowerFlex 4M drives require External DSI Communication Kits. Communication Adapters cannot be drive mounted.

Terminators
Description ª	Cat. No.
for use with 3.7 kW (5 Hp) & below drives	1204-TFA1
for use with 1.5 kW (2 Hp) & up drives	1204-TFB2
ª Refer to Appendix A of publication DRIVES-IN001 for selection information.

Spare Parts
Description	Cat. No.
Fan Replacement Kit - Frame A	SK-U1-FFAN1-A1
Fan Replacement Kit - Frame B	SK-U1-FFAN1-B1
Fan Replacement Kit - Frame C	SK-U1-FFAN1-C1
Frame A Cover	SK-U1-FCVR1-A1
Frame B Cover	SK-U1-FCVR1-B1
Frame C Cover	SK-U1-FCVR1-C1

PC Programming Software

Description

DriveTools™ SP Software ª

DriveExplorer™ Software (Lite/Full) ª v

ª Set-up wizards are available for use with DriveTools SP and DriveExplorer (Lite/Full) only.

v DriveExplorer Lite is available for free download at: http://www.ab.com/drives/driveexplorer/free_download.html.

Dynamic Brake Resistors
Drive Ratings			Minimum Resistance	Cat. No. Ø
Input Voltage	kW	Hp	W
240V, 50/60 Hz, Three-Phase	5.5	7.5	13	AK-R2-030P1K2
	7.5	10	10	AK-R2-030P1K2
480V, 50/60 Hz, Three-Phase	5.5	7.5	55	AK-R2-120P1K2
	7.5	10	39	AK-R2-120P1K2
	11	15	24	AK-R2-120P1K2 z
Ø Resistors listed in this table are rated 5% duty cycle.
z Requires two resistors wired in parallel.

Input Line Reactors - 3% Impedance
Input Voltage	kW	Hp	Fundamental Amps	Maximum Continuous Amps	Inductance	Watts Loss	Cat. No. §
			A	A	mh	W
240V, 50/60 Hz, Three-Phase	0.2	0.25	2.0	3.0	12	7.5	1321-3R2-A
	0.4	0.5	4.0	6.0	6.5	20	1321-3R4-B
	0.75	1.0	8.0	12	3.0	29	1321-3R8-B
	1.5	2.0	8.0	12	1.5	19.5	1321-3R8-A
	2.2	3.0	12	18	1.25	26	1321-3R12-A
	3.7	5.0	18	27	0.8	36	1321-3R18-A
	5.5	7.5	25	37.5	0.5	48	1321-3R25-A
	7.5	10	35	52.5	0.4	49	1321-3R35-A
480V, 50/60 Hz, Three-Phase	0.4	0.5	2.0	3.0	20	11.3	1321-3R2-B
	0.75	1.0	4.0	6.0	9.0	20	1321-3R4-C
	1.5	2.0	4.0	6.0	6.5	20	1321-3R4-B
	2.2	3.0	8.0	12	5.0	25.3	1321-3R8-C
	4.0	5.0	12	18	2.5	31	1321-3R8-B
	5.5	7.5	12	18	2.5	31	1321-3R12-B
	7.5	10	18	27	1.5	43	1321-3R18-B
	11	15	25	37.5	1.2	52	1321-3R25-B
§ Catalog numbers listed are for 3% impedance open style units. NEMA/UL Type 1 and 5% impedance reactor types are also available. Refer to publication 1321-TD001….

Reflected Wave Reduction Modules w/Common Mode Choke
Description ª	Cat. No.
17A with Common Mode Choke	1204-RWC-17-A
ª Refer to Appendix A of publication DRIVES-IN001 for selection information.

Reflected Wave Reduction Modules
Voltage	Drive Cat. No.	ND Hp	Cat. No.
480V AC	22F-D6P0	3	1321-RWR8-DP
	22F-D8P7	5	1321-RWR12-DP
	22F-D013	7.5	1321-RWR18-DP
	22F-D018	10	1321-RWR25-DP
	22F-D024	15	1321-RWR25-DP

EMC Filters §
Drive Ratings			S Type Filter	L Type Filter
Input Voltage	kW	Hp	Cat. No. ¬	Cat. No. ‡
120V, 50/60 Hz, Single-Phase	0.2	0.25	–	22F-RF010-AL
	0.4	0.5	–	22F-RF010-AL
	0.75	1.0	–	22F-RF025-BL
	1.1	1.5	–	22F-RF025-BL
240V, 50/60 Hz, Single-Phase	0.2	0.25	T	22F-RF010-AL
	0.4	0.5	T	22F-RF010-AL
	0.75	1.0	T	22F-RF010-AL
	1.5	2.0	T	22F-RF025-BL
	2.2	3.0	T	22F-RF025-BL
240V, 50/60 Hz, Three-Phase	0.2	0.25	22F-RF9P5-AS	22F-RF9P5-AL
	0.4	0.5	22F-RF9P5-AS	22F-RF9P5-AL
	0.75	1.0	22F-RF9P5-AS	22F-RF9P5-AL
	1.5	2.0	22F-RF9P5-AS	22F-RF9P5-AL
	2.2	3.0	22F-RF021-BS	22F-RF021-BL
	3.7	5.0	22F-RF021-BS	22F-RF021-BL
	5.5	7.5	22F-RF039-CS	22F-RF039-CL
	7.5	10	22F-RF039-CS	22F-RF039-CL
480V, 50/60 Hz, Three-Phase T	0.4	0.5	22F-RF6P0-AS	22F-RF6P0-AL
	0.75	1.0	22F-RF6P0-AS	22F-RF6P0-AL
	1.5	2.0	22F-RF6P0-AS	22F-RF6P0-AL
	2.2	3.0	22F-RF012-BS	22F-RF012-BL
	3.7	5.0	22F-RF012-BS	22F-RF012-BL
	5.5	7.5	22F-RF026-CS	22F-RF026-CL
	7.5	10	22F-RF026-CS	22F-RF026-CL
	11	15	22F-RF026-CS	22F-RF026-CL
§ EMC Filters not available at time of publication, verify availability before ordering.
¬ This filter is suitable for use with a cable length of up to 5 meters for Class A and 1 meter for Class B environments.
T Drives are available in these ratings with internal “S Type” filters.
‡ This filter is suitable for use with a cable length of up to 100 meters for Class A and 25 meters for Class B environments.