PowerFlex 40P

Product Overview

PowerFlex 40P AC Drive

Providing users with powerful motor speed control in a compact, space savings design, Allen-Bradley PowerFlex 40P AC drives are the smallest and most cost effective members of the PowerFlex family of drives. Ideal for machine level speed control, these products provide the application versatility to meet the demands of global OEMs and end users who require flexibility, space savings and ease of use.

Flexible Packaging and Mounting Options

• Installation can be a virtual snap using the DIN rail mounting feature on ratings through 4 kW (5 hp). Panel mounting is also available providing added flexibility.
  
• Zero Stacking™ is allowable for ambient temperatures up to 40°C, saving valuable panel space. 50°C ambient temperatures are permitted with minimal spacing between drives.
  

Easy to Start up and Operate

• Integral keypad features a 4 digit display and 10 additional LED indicators providing intuitive control.
  
• The keypad and control keys and local potentiometer are active out of the box, simplifying start up.
  
• The 10 most commonly programmed parameters are grouped together for fast and easy start up.
  

Versatile Programming and Network Solutions

• Integral RS485 communications enable the drives to be used in a multi-drop network configuration. A serial converter module provides connectivity to any controller that has the ability to initiate DF1 messaging.
  
• DriveExplorer™ and DriveExecutive™ software can be used to program, monitor and control the drives.
  
• A NEMA 4X remote and NEMA 1 handheld LCD keypad provide additional programming and control flexibility, both featuring the popular CopyCat function.
  

Conformity to Standards

PowerFlex 40P drives conform to the following:

Conformity to:	Drive Only
UL Listed	ü
CE Approved ¬	ü
VDE Approved	ü
C-Tick	ü
TÜV Certified T	ü
¬ 240V and 480V Ratings.
T Certified to EN 954-1 Category 3 Safe-off for 240V and 480V ratings of PowerFlex 40P with DriveGuard® Safe-off option.

Drive Description

As part of the industry leading PowerFlex^® family of AC drives, the PowerFlex 40P addresses your needs for closed loop control and category 3 Safe-off in a compact and cost effective design. The PowerFlex 40P is based on the popular PowerFlex^® 40 AC drive platform and shares common options and accessories.

Catalog Number Explanation

22D

–

B

2P3

N

1

0

4

AA

a

b

c

d

e

f

g

h

a
Drive
Code	Type
22D	PowerFlex 40P

b
Voltage Rating
Code	Voltage	Ph.
B	240V AC	3
D	480V AC	3
E	600V AC	3

c1
Rating
200…240V Three-Phase Input
Code	Amps	kW (Hp)
2P3	2.3	0.4 (0.5)
5P0	5.0	0.75 (1.0)
8P0	8.0	1.5 (2.0)
012	12	2.2 (3.0)
017	17.5	3.7 (5.0)
024	24	5.5 (7.5)
033	33	7.5 (10)

c2
Rating
380…480V Three-Phase Input
Code	Amps	kW (Hp)
1P4	1.4	0.4 (0.5)
2P3	2.3	0.75 (1.0)
4P0	4.0	1.5 (2.0)
6P0	6.0	2.2 (3.0)
010	10.5	4.0 (5.0)
012	12	5.5 (7.5)
017	17	7.5 (10)
024	24	11 (15)

c3
Rating
460…600V Three-Phase Input
Code	Amps	kW (Hp)
1P7	1.7	0.75 (1.0)
3P0	3.0	1.5 (2.0)
4P2	4.2	2.2 (3.0)
6P6	6.6	4.0 (5.0)
9P9	9.9	5.5 (7.5)
012	12	7.5 (10)
019	19	11 (15)

d
Enclosure
Code	Enclosure
N	Panel Mount - IP 20 (NEMA Type Open)
F	Flange Mount - IP 20 (NEMA Type Open)
H	Plate Drive - IP 20 (NEMA Type Open)

e
HIM
Code	HIM Version
1	Display/Fault Reset Only
2	Display/Fault Reset Only (Plate Drive)

f
Emission Class
Code	EMC Filter
0	No Filter

g
Version
Code	Version
4	Standard

h
Optional
Code	Purpose
AA through ZZ	Reserved for custom firmware

Product Selection

Build a Catalog Number

240V AC, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings				IP20/NEMA Type Open T	IP20 Plate Drive T	IP20 Flange Mount ¬ T
kW	Hp	Output Current	Frame Size	Cat. No.	Cat. No.	Cat. No.
		A
0.4	0.5	2.3	B	22D-B2P3N104	22D-B2P3H204	22D-B2P3F104
0.75	1	5	B	22D-B5P0N104	22D-B5P0H204	22D-B5P0F104
1.5	2	8	B	22D-B8P0N104	22D-B8P0H204	22D-B8P0F104
2.2	3	12	B	22D-B012N104	22D-B012H204	22D-B012F104
3.7	5	17.5	B	22D-B017N104	22D-B017H204	22D-B017F104
5.5	7.5	24	C	22D-B024N104	22D-B024H204	22D-B024F104
7.5	10	33	C	22D-B033N104	22D-B033H204	22D-B033F104
¬ Meets IP40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating.
T PowerFlex 40P drive programming is achieved using an external HIM or the resident DSI connection and a PC programming tool (DriveTools SP, Drive Explorer or Pocket Drive Explorer).

480V AC, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings				IP20/NEMA Type Open T	IP20 Plate Drive T	IP20 Flange Mount ¬ T
kW	Hp	Output Current	Frame Size	Cat. No.	Cat. No.	Cat. No.
		A
0.4	0.5	1.4	B	22D-D1P4N104	22D-D1P4H204	22D-D1P4F104
0.75	1	2.3	B	22D-D2P3N104	22D-D2P3H204	22D-D2P3F104
1.5	2	4	B	22D-D4P0N104	22D-D4P0H204	22D-D4P0F104
2.2	3	6	B	22D-D6P0N104	22D-D6P0H204	22D-D6P0F104
4	5	10.5	B	22D-D010N104	22D-D010H204	22D-D010F104
5.5	7.5	12	C	22D-D012N104	22D-D012H204	22D-D012F104
7.5	10	17	C	22D-D017N104	22D-D017H204	22D-D017F104
11	15	24	C	22D-D024N104	22D-D024H204	22D-D024F104
¬ Meets IP40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating.
T PowerFlex 40P drive programming is achieved using an external HIM or the resident DSI connection and a PC programming tool (DriveTools SP, Drive Explorer or Pocket Drive Explorer).

600V AC, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings				IP20/NEMA Type Open T	IP20 Plate Drive T	IP20 Flange Mount ¬ T
kW	Hp	Output Current	Frame Size	Cat. No.	Cat. No.	Cat. No.
		A
0.75	1	1.7	B	22D-E1P7N104	22D-E1P7H204	22D-E1P7F104
1.5	2	3	B	22D-E3P0N104	22D-E3P0H204	22D-E3P0F104
2.2	3	4.2	B	22D-E4P2N104	22D-E4P2H204	22D-E4P2F104
4	5	6.6	B	22D-E6P6N004	22D-E6P6H204	22D-E6P6F104
5.5	7.5	9.9	C	22D-E9P9N104	22D-E9P9H204	22D-E9P9F104
7.5	10	12	C	22D-E012N104	22D-E012H204	22D-E012F104
11	15	19	C	22D-E019N104	22D-E019H204	22D-E019F104
¬ Meets IP40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating.
T PowerFlex 40P drive programming is achieved using an external HIM or the resident DSI connection and a PC programming tool (DriveTools SP, Drive Explorer or Pocket Drive Explorer).

User Installed Options

IP30/NEMA 1/UL Type 1 Conversion Kit
Description	Drive Frame	Cat. No.
Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes conduit box, mounting screws and plastic top panel.	B	22-JBAB
	C	22-JBAC
Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes communication option conduit box, mounting screws and plastic top panel.	B	22-JBCB
	C	22-JBCC

Human Interface Module Option Kits and Accessories
Description	Cat. No.
Remote (Panel Mount) LCD Display, Digital Speed Control, CopyCat Capable. IP66 (NEMA/UL Type 4X/12) Indoor Use Only. Includes 2.0 meter cable.	22-HIM-C2S ¬
Remote Handheld, LCD Display, Full Numeric Keypad, Digital Speed Control, CopyCat Capable. IP30 (NEMA/UL Type 1). Includes 1.0 meter cable. Panel mount with optional Bezel Kit.	22-HIM-A3
Remote Handheld, Wireless Interface Module with Bluetooth® Technology. IP30 (NEMA/UL Type 1). Panel Mount with optional Bezel Kit.	22-WIM-N1
Remote (Panel Mount), Wireless Interface Module with Bluetooth Technology. IP66 (NEMA/UL Type 4X/12) Indoor Use Only.	22-WIM-N4S
Bezel Kit. Panel Mount for LCD Display, Remote Handheld Unit. IP30 (NEMA/UL Type 1). Includes a 22-RJ45CBL-C20 cable.	22-HIM-B1
DSI HIM Cable (DSI HIM to RJ45 cable)
1.0 Meter (3.3 Feet)	22-HIM-H10
2.9 Meter (9.51 Feet)	22-HIM-H30
¬ The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.

Spare Parts
Description	Cat. No.
Fan Replacement Kit - Frame B, 1 Fan	SK-U1-FAN1-B1
Fan Replacement Kit - Frame B, 2 Fans	SK-U1-FAN2-B1
Fan Replacement Kit - Frame C, 1 Fan	SK-U1-FAN1-C1
Fan Replacement Kit - Frame C, 1 Fan, 15 Hp	SK-U1-FAN1-C2
Frame B Cover with Power Terminal Guard	SK-U1-DCVR3-B1
Frame C Cover with Power Terminal Guard	SK-U1-DCVR3-C1
Encoder Terminal Cover (All Frames)	SK-U1-DCVR4-EN

Terminators
Description ª	Cat. No.
for use with 3.7 kW (5 Hp) & below drives	1204-TFA1
for use with 1.5 kW (2 Hp) & up drives	1204-TFB2
ª Refer to Appendix A of publication DRIVES-IN001 for selection information.

Reflected Wave Reduction Modules w/Common Mode Choke
Description ª	Cat. No.
17A with Common Mode Choke	1204-RWC-17-A
ª Refer to Appendix A of publication DRIVES-IN001 for selection information.

Reflected Wave Reduction Modules
Voltage	Drive Cat. No.	ND Hp	Cat. No.
480V AC	22D-D6P0	3	1321-RWR8-DP
	22D-D010	5	1321-RWR12-DP
	22D-D012	7.5	1321-RWR18-DP
	22D-D017	10	1321-RWR18-DP
	22D-D024	15	1321-RWR25-DP
600V AC	22D-E6P6	5	1321-RWR8-EP
	22D-E9P9	7.5	1321-RWR12-EP
	22D-D012	10	1321-RWR18-EP
	22D-D019	15	1321-RWR25-EP

Communication Option Kits
Description	Cat. No.
Serial Converter Module (RS485 to RS232) Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive™ software. Includes DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD.	22-SCM-232
Serial Cable 2.0 meter with a locking low profile connector. Connects the serial converter to a 9-pin sub-miniature D female computer connector.	1203-SFC
Serial Null Modem Adapter Use when connecting the serial converter to DriveExplorer on a handheld PC.	1203-SNM
Universal Serial Bus™ (USB) Converter includes 2m USB, 20-HIM-H10 & 22-HIM-H10 Cables	1203-USB
DSI Cable 2.0 meter RJ45 to RJ45 cable, male to male connectors.	22-RJ45CBL-C20
Splitter Cable RJ45 one to two port splitter cable.	AK-U0-RJ45-SC1
Terminating Resistors 120 Ohm resistor embedded in an RJ45 connector (2 pieces).	AK-U0-RJ45-TR1
Terminal Block RJ45 two position terminal block (6 pieces) with two 120 Ohm terminating resistors (loose).	AK-U0-RJ45-TB2P
DSI External Communications Kit External mounting kit for 22-COMM Communication Adapters.	22-XCOMM-DC-BASE
External Communications Kit Power Supply Optional 100…240V AC Power Supply for External DSI Communications Kit.	20-XCOMM-AC-PS1
ControlNet™ Communication Adapter §	22-COMM-C
DeviceNet™ Communication Adapter §	22-COMM-D
EtherNet/IP™ Communication Adapter §	22-COMM-E
LonWorks® Communication Adapter §	22-COMM-L
PROFIBUS™ DP Communication Adapter §	22-COMM-P
Compact I/O Module (3 Channel)	1769-SM2
Communication Adapter Cover Houses the Communication Adapter for B & C Frame drives. Note: Cover adds 25 mm (0.98 in.) to the overall depth of the drive.
Frame B Drive	22D-CCB §
Frame C Drive	22D-CCC §
§ If NEMA 1/IP30 is required, a 22-JBCB (Frame B drives) or 22-JBCC (Frame C drives) must also be ordered.
§ Requires a Communication Adapter Cover when used with Frame B and C drives (Ordered Separately).

PC Programming Software

Description

DriveTools™ SP Software ª

DriveExplorer™ Software (Lite/Full) ª v

ª Set-up wizards are available for use with DriveTools SP and DriveExplorer (Lite/Full) only.

v DriveExplorer Lite is available for free download at: http://www.ab.com/drives/driveexplorer/free_download.html.

Other Options
Description	Cat. No.
DriveGuard Safe Torque-Off Board (Series B)	20A-DG01

Dynamic Brake Resistors
Drive Ratings			Minimum Resistance	Cat. No.¬
Input Voltage	kW	Hp	W
240V 50/60 Hz 3-Phase	0.4	0.5	48	AK-R2-091P500
	0.75	1.0	48	AK-R2-091P500
	1.5	2.0	48	AK-R2-091P500
	2.2	3.0	32	AK-R2-047P500
	3.7	5.0	19	AK-R2-047P500
	5.5	7.5	13	AK-R2-030P1K2
	7.5	10	10	AK-R2-030P1K2
480V 50/60 Hz 3-Phase	0.4	0.5	97	AK-R2-360P500
	0.75	1.0	97	AK-R2-360P500
	1.5	2.0	97	AK-R2-360P500
	2.2	3.0	97	AK-R2-120P1K2
	4.0	5.0	77	AK-R2-120P1K2
	5.5	7.5	55	AK-R2-120P1K2
	7.5	10	39	AK-R2-120P1K2
	11	15	24	AK-R2-120P1K2 T
600V 50/60 Hz 3-Phase	0.75	1.0	120	AK-R2-360P500
	1.5	2.0	120	AK-R2-360P500
	2.2	3.0	82	AK-R2-120P1K2
	4.0	5.0	82	AK-R2-120P1K2
	5.5	7.5	51	AK-R2-120P1K2
	7.5	10	51	AK-R2-120P1K2
	11	15	51	AK-R2-120P1K2 T
¬ Resistors listed in this table are rated 5% duty cycle.
T Requires two resistors wired in parallel.

Input Line Reactors - 240V, 50/60 Hz, Three-Phase, 3% Impedance
kW	Hp	Fundamental Amps	Maximum Continuous Amps	Inductance	Watts Loss	Cat. No.¬
		A	A	mh	W
0.4	0.5	4.0	6.0	6.5	20	1321-3R4-B
0.75	1.0	8.0	12	3.0	29	1321-3R4-B
1.5	2.0	8.0	12	1.5	19.5	1321-3R8-A
2.2	3.0	12	18	1.25	26	1321-3R12-A
3.7	5.0	18	27	0.8	36	1321-3R18-A
5.5	7.5	25	37.5	0.5	48	1321-3R25-A
7.5	10	35	52.5	0.4	49	1321-3R35-A
¬ Catalog numbers listed are for 3% impedance open style units. NEMA Type 1 and 5% impedance reactor types are also available. Refer to publication 1321-TD001….

Input Line Reactors - 480V, 50/60 Hz, Three-Phase, 3% Impedance
kW	Hp	Fundamental Amps	Maximum Continuous Amps	Inductance	Watts Loss	Cat. No.¬
		A	A	mh	W
0.4	0.5	2.0	3.0	20	11.3	1321-3R2-B
0.75	1.0	4.0	6.0	9.0	20	1321-3R4-C
1.5	2.0	4.0	6.0	6.5	20	1321-3R4-B
2.2	3.0	8.0	12	5.0	25.3	1321-3R8-C
4.0	5.0	12	18	2.5	31	1321-3R8-B
5.5	7.5	12	18	2.5	31	1321-3R12-B
7.5	10	18	27	1.5	43	1321-3R18-B
11	15	25	37.5	1.2	52	1321-3R25-B
¬ Catalog numbers listed are for 3% impedance open style units. NEMA Type 1 and 5% impedance reactor types are also available. Refer to publication 1321-TD001….

Input Line Reactors - 600V, 50/60 Hz, Three-Phase, 3% Impedance
kW	Hp	Fundamental Amps	Maximum Continuous Amps	Inductance	Watts Loss	Cat. No.¬
		A	A	mh	W
0.75	1.0	2.0	3.0	20	11.3	1321-3R2-B
1.5	2.0	4.0	6.0	6.5	20	1321-3R4-C
2.2	3.0	4.0	6.0	6.5	20	1321-3R4-B
4.0	5.0	8.0	12	5.0	25.3	1321-3R8-C
5.5	7.5	12	18	2.5	31	1321-3R12-B
7.5	10	12	18	2.5	31	1321-3R12-B
11	15	18	27	1.5	43	1321-3R18-B
¬ Catalog numbers listed are for 3% impedance open style units. NEMA Type 1 and 5% impedance reactor types are also available. Refer to publication 1321-TD001….

EMC Filters
Drive Ratings			S Type Filter	L Type Filter
Input Voltage	kW	Hp	Cat. No. ¬	Cat. No. §
240V 50/60 Hz 3-Phase	0.4	0.5	22-RF021-BS ‡	22-RF021-BL
	0.75	1.0	22-RF021-BS ‡	22-RF021-BL
	1.5	2.0	22-RF021-BS ‡	22-RF021-BL
	2.2	3.0	22-RF021-BS ‡	22-RF021-BL
	3.7	5.0	22-RF021-BS ‡	22-RF021-BL
	5.5	7.5	22-RF034-CS	22-RF034-CL
	7.5	10	22-RF034-CS	22-RF034-CL
480V 50/60 Hz 3-Phase	0.4	0.5	22-RF012-BS	22-RF012-BL
	0.75	1.0	22-RF012-BS	22-RF012-BL
	1.5	2.0	22-RF012-BS	22-RF012-BL
	2.2	3.0	22-RF012-BS	22-RF012-BL
	4.0	5.0	22-RF012-BS	22-RF012-BL
	5.5	7.5	22-RF018-CS	22-RF018-CL
	7.5	10	22-RF018-CS	22-RF018-CL
	11	15	22-RF026-CS	22-RF026-CL
600V 50/60 Hz 3-Phase	0.75	1.0	–	22-RF8P0-BL
	1.5	2.0	–	22-RF8P0-BL
	2.2	3.0	–	22-RF8P0-BL
	4.0	5.0	–	22-RF8P0-BL
	5.5	7.5	–	22-RF015-CL
	7.5	10	–	22-RF015-CL
	11	15	–	22-RF024-CL
¬ This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments.
‡ Filter must be Series B or later.
§ This filter is suitable for use with a cable length of up to 100 meters for Class A and 5 meters for Class B environments.