PowerFlex 4M
|
Providing users with powerful motor speed control in a compact, space saving design, the PowerFlex 4M AC drive is the smallest and most cost effective member of the PowerFlex family of drives.
Providing application flexibility, feed-through wiring and ease-of-programming this drive is ideal for machine level speed control, for applications requiring space savings and easy-to-use AC drives.
| at a glance … | |
| Ratings 100…120V: 200…240V: 380…480V: |
0.2…1.1 kW / 0.25…1.5 Hp / 1.6…6 A 0.2…7.5 kW / 0.25…10 Hp / 1.6…33 A 0.4…11 kW / 0.5…15 Hp / 1.5…24 A |
| Motor Control | |
| Communications | Integral RS 485 (see Communication Option Kits) |
| User Interface | Integral keypad and local LED (see Human Interface Modules and Accessories for options) |
| Enclosures | |
| Certifications | |
| Additional Information | PowerFlex 4M Technical Data, publication 22F-TD001 PowerFlex 4M User Manual, publication 22F-UM001 |
To interpret the meaning of a catalog number, match the values of the catalog number code in positions a, b, c, etc. with the tables labeled a, b, c, etc. below.
| 22F | | D | 018 | N | 1 | 0 | 4 | AA | ||||||
| a | b | c1…c4 | d | e | f | g | h |
| a | |
| Drive | |
| Code | Type |
| 22F | PowerFlex 4M |
| b | ||
| Voltage Rating | ||
| Code | Voltage | Ph. |
| V | 120V AC | 1 |
| A | 240V AC | 1 |
| B | 240V AC | 3 |
| D | 480V AC | 3 |
| c1 | ||
| Rating | ||
| 100…120V AC, Single-Phase Input | ||
| Code | Amps | kW (Hp) |
| 1P6 | 1.6 | 0.2 (0.25) |
| 2P5 | 2.5 | 0.4 (0.5) |
| 4P5 | 4.5 | 0.75 (1.0) |
| 6P0 | 6.0 | 1.1 (1.5) |
| c2 | ||
| Rating | ||
| 200…240V AC, Single-Phase Input | ||
| Code | Amps | kW (Hp) |
| 1P6 | 1.6 | 0.2 (0.25) |
| 2P5 | 2.5 | 0.4 (0.5) |
| 4P2 | 4.2 | 0.75 (1.0) |
| 8P0 | 8.0 | 1.5 (2.0) |
| 011 | 11 | 2.2 (3.0) |
| c3 | ||
| Rating | ||
| 200…240V AC, Three-Phase Input | ||
| Code | Amps | kW (Hp) |
| 1P6 | 1.6 | 0.2 (0.25) |
| 2P5 | 2.5 | 0.4 (0.5) |
| 4P2 | 4.2 | 0.75 (1.0) |
| 8P0 | 8.0 | 1.5 (2.0) |
| 012 | 12.0 | 2.2 (3.0) |
| 017 | 17.5 | 3.7 (5.0) |
| 025 | 25.0 | 5.5 (7.5) |
| 033 | 33.0 | 7.5 (10.0) |
| c4 | ||
| Rating | ||
| 380…480V AC, Three-Phase Input | ||
| Code | Amps | kW (Hp) |
| 1P5 | 1.5 | 0.4 (0.5) |
| 2P5 | 2.5 | 0.75 (1.0) |
| 4P2 | 4.2 | 1.5 (2.0) |
| 6P0 | 6.0 | 2.2 (3.0) |
| 8P7 | 8.7 | 3.7 (5.0) |
| 013 | 13.0 | 5.5 (7.5) |
| 018 | 18.0 | 7.5 (10.0) |
| 024 | 24.0 | 11.0 (15.0) |
| d | |
| Enclosure | |
| Code | Enclosure |
| N | Panel Mount - IP20 (NEMA/UL Type Open) |
| e | |
| HIM | |
| Code | Interface Module |
| 1 | Fixed Keypad |
| f | |
| Emission Class | |
| Code | EMC Filter |
| 0 | No Filter |
| 1 | Filter |
| g | |
| Brake | |
| Code | Description |
| 3 | No Brake IGBT |
| 4 | Standard |
| h | |
| Reserved | |
| Code | Description |
| AA through ZZ | Reserved |
The catalog numbers listed below are for base drives in their respective power ratings. Click "Build a Catalog Number" to configure a drive for ordering. For detailed drive information, refer to the PowerFlex 4M Technical Data, publication 22F-TD001.
| 100…120V AC, Single-Phase Drives (50/60 Hz, No Brake) | |||||
| Drive Ratings | IP20, NEMA/UL Type Open | w/Integral "S Type" EMC Filter | |||
| kW | Hp | Output Current | Frame Size | Cat. No. | Cat. No. |
| A | |||||
| 0.2 | 0.25 | 1.6 | A | 22F-V1P6N103 | |
| 0.4 | 0.5 | 2.5 | A | 22F-V2P5N103 | |
| 0.75 | 1 | 4.5 | B | 22F-V4P5N103 | |
| 1.1 | 1.5 | 6 | B | 22F-V6P0N103 | |
| 200…240V AC, Single-Phase Drives (50/60 Hz, No Brake) | |||||
| Drive Ratings | IP20, NEMA/UL Type Open | w/Integral "S Type" EMC Filter | |||
| kW | Hp | Output Current | Frame Size | Cat. No. | Cat. No. |
| A | |||||
| 0.2 | 0.25 | 1.6 | A | 22F-A1P6N103 | 22F-A1P6N113 |
| 0.4 | 0.5 | 2.5 | A | 22F-A2P5N103 | 22F-A2P5N113 |
| 0.75 | 1 | 4.2 | A | 22F-A4P2N103 | 22F-A4P2N113 |
| 1.5 | 2 | 8 | B | 22F-A8P0N103 | 22F-A8P0N113 |
| 2.2 | 3 | 11 | B | 22F-A011N103 | 22F-A011N113 |
| This filter is suitable for use with a cable length of up to 5 meters for class A environments and up to 1 meter for class B environments. | |||||
| 200…240V AC, Three-Phase Drives (50/60 Hz) | |||||
| Drive Ratings | IP20, NEMA/UL Type Open | w/Integral "S Type" EMC Filter | |||
| kW | Hp | Output Current | Frame Size | Cat. No. | Cat. No. |
| A | |||||
| 0.2 | 0.25 | 1.6 | A | 22F-B1P6N103 | |
| 0.4 | 0.5 | 2.5 | A | 22F-B2P5N103 | |
| 0.75 | 1 | 4.2 | A | 22F-B4P2N103 | |
| 1.5 | 2 | 8 | A | 22F-B8P0N103 | |
| 2.2 | 3 | 12 | B | 22F-B012N103 | |
| 3.7 | 5 | 17.5 | B | 22F-B017N103 | |
| w/Brake | |||||
| 5.5 | 7.5 | 25 | C | 22F-B025N104 | |
| 7.5 | 10 | 33 | C | 22F-B033N104 | |
| 380…480V AC, Three-Phase Drives (50/60 Hz) | |||||
| Drive Ratings | IP20, NEMA/UL Type Open | w/Integral "S Type" EMC Filter | |||
| kW | Hp | Output Current | Frame Size | Cat. No. | Cat. No. |
| A | |||||
| 0.4 | 0.5 | 1.5 | A | 22F-D1P5N103 | 22F-D1P5N113 |
| 0.75 | 1 | 2.5 | A | 22F-D2P5N103 | 22F-D2P5N113 |
| 1.5 | 2 | 4.2 | A | 22F-D4P2N103 | 22F-D4P2N113 |
| 2.2 | 3 | 6 | B | 22F-D6P0N103 | 22F-D6P0N113 |
| 3.7 | 5 | 8.7 | B | 22F-D8P7N103 | 22F-D8P7N113 |
| w/Brake | |||||
| 5.5 | 7.5 | 13 | C | 22F-D013N104 | 22F-D013N114 |
| 7.5 | 10 | 18 | C | 22F-D018N104 | 22F-D018N114 |
| 11 | 15 | 24 | C | 22F-D024N104 | 22F-D024N114 |
| This filter is suitable for use with a cable length of up to 10 meters for Class A environments. | |||||
| Human Interface Modules and Accessories | ||||||
| Description | Cat. No. | Used with PowerFlex Drive | ||||
| 4M | 4 | 40 | 40P | 400 | ||
| Remote (Panel Mount) LCD Display, Digital Speed Control, CopyCat Capable. Includes 2.0 meter cable. IP66, NEMA Type 4X/12 - Indoor Use Only. | 22-HIM-C2S ♣ | ü | ü | ü | ü | ü |
| Remote Handheld, LCD Display, Full Numeric Keypad, Digital Speed Control, CopyCat Capable. Includes 1.0 meter cable. IP30, NEMA Type 1. Panel mount with optional Bezel Kit. | 22-HIM-A3 | ü | ü | ü | ü | ü |
| Bezel Kit. Panel Mount for LCD Display, Remote Handheld Unit. IP30, NEMA Type 1. Includes a 22-RJ45CBL-C20 cable. | 22-HIM-B1 | ü | ü | ü | ü | ü |
| DSI HIM Cable (DSI HIM to RJ45 cable) | ||||||
| 1.0 Meter (3.3 Feet) | 22-HIM-H10 | ü | ü | ü | ü | ü |
| 2.9 Meter (9.51 Feet) | 22-HIM-H30 | ü | ü | ü | ü | ü |
| ♣ The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement. | ||||||
| Safety Options | ||||||
| Description | Cat. No. | Used with PowerFlex Drive | ||||
| 4M | 4 | 40 | 40P | 400 | ||
| DriveGuard Safe Torque-Off | 20A-DG01 | ü | ||||
| Other Options | ||||||
| Description | Cat. No. | Used with PowerFlex Drive | ||||
| 4M | 4 | 40 | 40P | 400 | ||
| Auxiliary Relay Board - Expands drive output capabilities - Frames D…H only. | AK-U9-RLB1 | ü | ||||
| Terminators | ||||||
| Description ⋆ | Cat. No. | Used with PowerFlex Drive | ||||
| 4M | 4 | 40 | 40P | 400 | ||
| for use with 3.7 kW (5 Hp) & below drives | 1204-TFA1 | ü | ü | ü | ü | ü |
| for use with 1.5 kW (2 Hp) & up drives | 1204-TFB2 | ü | ü | ü | ü | ü |
| ⋆ Refer to Appendix A of publication Drives-IN001 for selection information. | ||||||
| Reflected Wave Reduction Modules w/Common Mode Choke | ||||||
| Description ⋆ | Cat. No. | Used with PowerFlex Drive | ||||
| 4M | 4 | 40 | 40P | 400 | ||
| 17A with Common Mode Choke | 1204-RWC-17-A | ü | ü | ü | ü | ü |
| ⋆ Refer to Appendix A of publication Drives-IN001 for selection information. | ||||||
| Reflected Wave Reduction Modules | ||||||||
| Voltage | ND kW | ND Hp | Cat. No. | Used with PowerFlex Drive | ||||
| 4M | 4 | 40 | 40P | 400 | ||||
| 380… 480V AC | 2.2…4 | 3…5 | 1321-RWR8-DP | ü | ü | ü | ü | ü |
| 4 | 5 | 1321-RWR12-DP | ü | ü | ü | ü | ||
| 5.5 | 7.5 | 1321-RWR18-DP | ü | ü | ü | ü | ||
| 7.5 | 10 | 1321-RWR25-DP | ü | ü | ü | ü | ||
| 11 | 15 | 1321-RWR25-DP | ü | ü | ü | ü | ||
| 15 | 20 | 1321-RWR35-DP | ü | |||||
| 18.5 | 25 | 1321-RWR45-DP | ü | |||||
| 22 | 30 | 1321-RWR55-DP | ü | |||||
| 30 | 40 | 1321-RWR80-DP | ü | |||||
| 37 | 50 | 1321-RWR80-DP | ü | |||||
| 45 | 60 | 1321-RWR100-DP | ü | |||||
| 55 | 75 | 1321-RWR130-DP | ü | |||||
| 75 | 100 | 1321-RWR160-DP | ü | |||||
| 90 | 125 | 1321-RWR200-DP | ü | |||||
| 110 | 150 | 1321-RWR250-DP | ü | |||||
| 149 | 200 | 1321-RWR320-DP | ü | |||||
| 187 | 250 | 1321-RWR320-DP | ü | |||||
| 500… 600V AC | 4 | 5 | 1321-RWR8-EP | ü | ü | |||
| 5.5 | 7.5 | 1321-RWR12-EP | ü | ü | ||||
| 7.5 | 10 | 1321-RWR18-EP | ü | ü | ||||
| 11 | 15 | 1321-RWR25-EP | ü | ü | ||||
| Communication Option Kits | ||||||
| Description | Cat. No. | Used with PowerFlex Drive | ||||
| 4M | 4 | 40 | 40P | 400 | ||
| BACnet® MS/TP RS485 Communication Adapter | 22-COMM-B | ü § | ü ∆ | ü | ||
| ControlNet™ Communication Adapter | 22-COMM-C | ü § | ü § | ü ∆ | ü ∆ | ü |
| DeviceNet™ Communication Adapter | 22-COMM-D | ü § | ü § | ü ∆ | ü ∆ | ü |
| EtherNet/IP™ Communication Adapter | 22-COMM-E | ü § | ü § | ü ∆ | ü ∆ | ü |
| LonWorks® Communication Adapter | 22-COMM-L | ü § | ü ∆ | ü ∆ | ü | |
| PROFIBUS™ DP Communication Adapter | 22-COMM-P | ü § | ü § | ü ∆ | ü ∆ | ü |
| Serial Converter Module (RS485 to RS232). Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive™ software. Includes DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD. | 22-SCM-232 | ü | ü | ü | ü | ü |
| Serial Cable. 2.0 meter with a locking low profile connector. Connects the serial converter to a 9-pin sub-miniature D female computer connector. | 1203-SFC | ü | ü | ü | ü | ü |
| Serial Null Modem Adapter. Use when connecting the serial converter to DriveExplorer on a handheld PC. | 1203-SNM | ü | ü | ü | ü | ü |
| Universal Serial Bus™ (USB) Converter includes 2m USB, 20-HIM-H10 & 22-HIM-H10 Cables | 1203-USB | ü | ü | ü | ü | ü |
| DSI Cable. 2.0 meter RJ45 to RJ45 cable, male to male connectors. | 22-RJ45CBL-C20 | ü | ü | ü | ü | ü |
| Splitter Cable. RJ45 one to two port splitter cable. | AK-U0-RJ45-SC1 | ü | ü | ü | ü | ü |
| Terminal Block. RJ45 two position terminal block (6 pieces) with two 120 Ohm terminating resistors (loose). | AK-U0-RJ45-TB2P | ü | ü | ü | ü | ü |
| Terminating Resistors. 120 Ohm resistor embedded in an RJ45 connector (2 pieces). | AK-U0-RJ45-TR1 | ü | ü | ü | ü | ü |
| DSI External Communications Kit. External mounting kit for 22-COMM Communication Adapters. | 22-XCOMM-DC-BASE | ü | ü | ü | ü | ü |
| External Communications Kit Power Supply Optional 100…240V AC Power Supply for External DSI Communications Kit. |
20-XCOMM-AC-PS1 | ü | ü | ü | ü | ü |
| PowerFlex Compact I/O DSI/Modbus Communications Module | 1769-SM2 | ü | ü | ü | ü | ü |
| Serial Flash Firmware Kit Updates drive firmware via computer. |
AK-U9-FLSH1 | ü | ||||
| Communication Adapter Cover Houses the Communication Adapter for B & C Frame drives. Note: Cover adds 25 mm (0.98 in.) to the overall depth of the drive. |
||||||
| Frame B Drive (PowerFlex 40) | 22B-CCB | ü ♦ | ||||
| Frame C Drive (PowerFlex 40) | 22B-CCC | ü ♦ | ||||
| Frame C Drive (PowerFlex 400) | 22C-CCC | ü ♦ | ||||
| Frame B Drive (PowerFlex 40P) | 22D-CCB | ü ♦ | ||||
| Frame C Drive (PowerFlex 40P) | 22D-CCC | ü ♦ | ||||
| When a 22-COMM-P adapter is configured for multi-drive mode, a PowerFlex 40, 40P or 400 drive must be used as a master drive on the network. | ||||||
| § PowerFlex 4 & 4M drives require External DSI Communication Kits. Communication Adapters cannot be drive mounted. | ||||||
| ∆ Requires a Communication Adapter Cover when used with Frame B & C PowerFlex 40/40P drives or Frame C PowerFlex 400 drives. | ||||||
| ♦ If IP30, NEMA/UL Type 1 is required, a 22-JBCB (Frame B drives) or 22-JBCC (Frame C drives) must also be ordered. | ||||||
| IP30, NEMA/UL Type 1 Conversion Kit | |||||||
| Description | Frame | Cat. No. | Used with PowerFlex Drive | ||||
| 4M | 4 | 40 | 40P | 400 | |||
| Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes conduit box, mounting screws and plastic top panel. | A | 22-JBAA | ü | ||||
| B | 22-JBAB | ü | ü | ü | |||
| C | 22-JBAC | ü | ü | ü | |||
| Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes communication option conduit box, mounting screws and plastic top panel. | B | 22-JBCB | ü | ü | |||
| C | 22-JBCC | ü | ü | ü | |||
| Dynamic Brakes Resistors | ||||||||||
| Drive Rating | Minimum Resistance | Resistance ♠ | Cat. No. ▶ | Used with PowerFlex Drive | ||||||
| Voltage | kW | Hp | Ohms ±10% | Ohms ±5% | 4M | 4 | 40 | 40P | 400 | |
| 100…120V, 50/60 Hz, Single -Phase |
0.2 | 0.25 | 48 | 91 | AK-R2-091P500 | ü | ||||
| 0.4 | 0.5 | 48 | 91 | AK-R2-091P500 | ü | ü | ||||
| 0.75 | 1 | 48 | 91 | AK-R2-091P500 | ü | ü | ||||
| 1.1 | 1.5 | 48 | 91 | AK-R2-091P500 | ü | |||||
| 200…240V, 50/60 Hz, Single-Phase |
0.2 | 0.25 | 48 | 91 | AK-R2-091P500 | ü | ||||
| 0.4 | 0.5 | 48 | 91 | AK-R2-091P500 | ü | ü | ||||
| 0.75 | 1 | 48 | 91 | AK-R2-091P500 | ü | ü | ||||
| 1.5 | 2 | 48 | 91 | AK-R2-091P500 | ü | ü | ||||
| 2.2 | 3 | 32 | 47 | AK-R2-047P500 | ü | |||||
| 200…240V, 50/60 Hz, Three-Phase |
0.2 | 0.25 | 48 | 91 | AK-R2-091P500 | ü | ||||
| 0.4 | 0.5 | 48 | 91 | AK-R2-091P500 | ü | ü | ü | |||
| 0.75 | 1 | 48 | 91 | AK-R2-091P500 | ü | ü | ü | |||
| 1.5 | 2 | 48 | 91 | AK-R2-091P500 | ü | ü | ü | |||
| 2.2 | 3 | 32 | 47 | AK-R2-047P500 | ü | ü | ü | |||
| 3.7 | 5 | 19 | 47 | AK-R2-047P500 | ü | ü | ü | |||
| 5.5 | 7.5 | 13 | 30 | AK-R2-030P1K2 | ü | ü | ü | |||
| 7.5 | 10 | 10 | 30 | AK-R2-030P1K2 | ü | ü | ü | |||
| 380…480V, 50/60 Hz, Three-Phase |
0.4 | 0.5 | 97 | 360 | AK-R2-360P500 | ü | ü | ü | ||
| 0.75 | 1 | 97 | 360 | AK-R2-360P500 | ü | ü | ü | |||
| 1.5 | 2 | 97 | 360 | AK-R2-360P500 | ü | ü | ü | |||
| 2.2 | 3 | 97 | 120 | AK-R2-120P1K2 | ü | ü | ü | |||
| 4.0 | 5 | 77 | 120 | AK-R2-120P1K2 | ü | ü | ü | |||
| 5.5 | 7.5 | 55 | 120 | AK-R2-120P1K2 | ü | ü | ü | |||
| 7.5 | 10 | 39 | 120 | AK-R2-120P1K2 | ü | ü | ü | |||
| 11 | 15 | 24 | 120 | AK-R2-120P1K2 & | ü | ü | ü | |||
| 500…600V, 50/60 Hz, Three-Phase |
0.75 | 1 | 120 | 360 | AK-R2-360P500 | ü | ü | |||
| 1.5 | 2 | 120 | 360 | AK-R2-360P500 | ü | ü | ||||
| 2.2 | 3 | 82 | 120 | AK-R2-120P1K2 | ü | ü | ||||
| 4.0 | 5 | 82 | 120 | AK-R2-120P1K2 | ü | ü | ||||
| 5.5 | 7.5 | 51 | 120 | AK-R2-120P1K2 | ü | ü | ||||
| 7.5 | 10 | 51 | 120 | AK-R2-120P1K2 | ü | ü | ||||
| 11 | 15 | 51 | 120 | AK-R2-120P1K2 & | ü | ü | ||||
| ♠ Verify resistor Ohms against minimum resistance for drive being used. | ||||||||||
| ▶ Resistors listed are rated 5% duty cycle. | ||||||||||
| & Requires two resistors wired in parallel. | ||||||||||
| Spare Parts | |||||||
| Description | Cat. No. | Used with PowerFlex Drive | |||||
| 4M | 4 | 40 | 40P | 400 | |||
| Fan Replacement Kits | Fan Replacement Kit - Frame A | SK-U1-FAN1-A1 | ü | ||||
| Fan Replacement Kit - Frame B, 1 Fan | SK-U1-FAN1-B1 | ü | ü | ü | |||
| Fan Replacement Kit - Frame B, 2 Fans | SK-U1-FAN2-B1 | ü | ü | ü | |||
| Fan Replacement Kit - Frame A | SK-U1-FFAN1-A1 | ü | |||||
| Fan Replacement Kit - Frame B | SK-U1-FFAN1-B1 | ü | |||||
| Fan Replacement Kit - Frame C | SK-U1-FFAN1-C1 | ü | |||||
| Fan Replacement Kit - Frame C, 1 Fan | SK-U1-FAN1-C1 | ü | ü | ü ⋆ | |||
| Fan Replacement Kit - Frame C, 1 Fan, 15 Hp | SK-U1-FAN1-C2 | ü | ü | ü | |||
| Fan Replacement Kit, NEMA 4X | SK-U1-FAN1-B4 | ü | |||||
| Fan Replacement Kit - Frame D, 2 Fans, B049…B090 & D038…D060 Ratings | SK-U1-FAN2-D1 | ü | |||||
| Fan Replacement Kit - Frame E, 2 Fans, B120…B145 & D072…D142 Ratings | SK-U1-FAN2-E2 | ü | |||||
| Fan Replacement Kit - Frame F, 2 Fans, IGBT, D170 & D208 Ratings | SK-U1-FAN2-F1 | ü | |||||
| Fan Replacement Kit - Frame F, 1 Fan, Rectifier, D170 & D208 Ratings | SK-U1-FAN1-F2 | ü | |||||
| Fan Replacement Kit - Frame F, 1 Fan, Choke, D170 & D208 Ratings | SK-U1-FAN1-F3 | ü | |||||
| Fan Replacement Kit - Frame G, 1 Fan (Side), D260 & D310 Ratings | SK-U1-FAN1-G1 | ü | |||||
| Fan Replacement Kit - Frame G, 4 Fans (Bottom), D260 & D310 Ratings | SK-U1-FAN4-G3 | ü | |||||
| Fan Replacement Kit - Frame H, 1 Fan (Upper Side), D370 & D460 Ratings | SK-U1-FAN1-H1 | ü | |||||
| Fan Replacement Kit - Frame H, 1 Fan (Middle Side), D370 & D460 Ratings | SK-U1-FAN1-H2 | ü | |||||
| Fan Replacement Kit - Frame H, 4 Fans (Bottom), D370 & D460 Ratings | SK-U1-FAN4-H3 | ü | |||||
| Covers | Encoder Terminal Cover (All Frames) | SK-U1-DCVR4-EN | ü | ||||
| Frame A Cover with Power Terminal Guard | SK-U1-ACVR1-A1 | ü | |||||
| Frame B Cover with Power Terminal Guard | SK-U1-ACVR1-B1 | ü | |||||
| Frame A Cover | SK-U1-FCVR-A1 | ü | |||||
| Frame B Cover | SK-U1-FCVR-B1 | ü | |||||
| Frame C Cover | SK-U1-FCVR-C1 | ü | |||||
| Frame B Cover with Power Terminal Guard | SK-U1-BCVR1-B1 | ü | |||||
| Frame C Cover with Power Terminal Guard | SK-U1-BCVR1-C1 | ü | |||||
| Frame B Cover, NEMA 4X | SK-U1-BCVR1-B4 | ü | |||||
| Frame B Cover with Power Terminal Guard | SK-U1-DCVR3-B1 | ü | |||||
| Frame C Cover with Power Terminal Guard | SK-U1-DCVR3-C1 | ü | |||||
| Frame C Cover with Power Terminal Guard | SK-U1-CCVR1-C1 | ü | |||||
| Frame D Cover | SK-U1-CCVR1-D1 | ü | |||||
| Frame E Cover | SK-U1-CCVR1-E1 | ü | |||||
| Frame F Cover | SK-U1-CCVR1-F1 | ü | |||||
| Frame G Cover | SK-U1-CCVR1-G1 | ü | |||||
| Frame H Cover | SK-U1-CCVR1-H1 | ü | |||||
| NEMA 4X Replacement Conduit Plugs | SK-U1-PLUGS-B4 | ü | |||||
| ⋆ 3…10 HP @ 200…240V AC and 3…10 HP @ 380…480V AC | |||||||
| 15…20 HP @ 380…480V AC | |||||||
| EMC Filters (Required to Meet CE Certification) | |||||||||
| Drive Ratings | PowerFlex 4M | PowerFlex 4 | PowerFlex 40/40P | PowerFlex 400 | |||||
| Input Voltage | kW | Hp | S Type Filter | L Type Filter | S Type Filter | L Type Filter | S Type Filter | L Type Filter | IP00 (NEMA/UL Type Open) |
| Cat. No. ⋆ | Cat. No. § | Cat. No. ⋆ | Cat. No. § | Cat. No. ⋆ | Cat. No. § | Cat. No. ⋆ | |||
| 100…120V, 50/60 Hz, Single-Phase |
0.2 | 0.25 | | 22F-RF010-AL | | 22-RF010-AL | | | |
| 0.4 | 0.5 | | 22F-RF010-AL | | 22-RF010-AL | | 22-RF018-BL ∆ | | |
| 0.75 | 1 | | 22F-RF025-BL | | 22-RF018-BL | | 22-RF018-BL ∆ | | |
| 1.1 | 1.5 | | 22F-RF025-BL | | 22-RF025-CL ♣ | | 22-RF018-BL ∆ | | |
| 200…240V, 50/60 Hz, Single-Phase |
0.2 | 0.25 | | 22F-RF010-AL | | 22-RF010-AL | | | |
| 0.4 | 0.5 | | 22F-RF010-AL | | 22-RF010-AL | | 22-RF018-BL ∆ | | |
| 0.75 | 1 | | 22F-RF010-AL | | 22-RF010-AL | | 22-RF018-BL ∆ | | |
| 1.5 | 2 | | 22F-RF025-BL | | 22-RF018-BL | | 22-RF018-BL ∆ | | |
| 2.2 | 3 | | 22F-RF025-BL | | | | 22-RF025-CL ∆ | | |
| 200…240V, 50/60 Hz, Single-Phase, NO BRAKE |
0.2 | 0.25 | | | | 22-RF010-AL | | | |
| 0.4 | 0.5 | | | | 22-RF010-AL | | | | |
| 0.75 | 1 | | | | 22-RF010-AL | | | | |
| 1.5 | 2 | | | | 22-RF018-BL | | | | |
| 2.2 | 3 | | | | 22-RF025-CL ♣ | | | | |
| 200…240V, 50/60 Hz, Three-Phase |
0.2 | 0.25 | 22F-RF9P5-AS | 22F-RF9P5-AL | 22-RF9P5-AS | 22-RF9P5-AL | | | |
| 0.4 | 0.5 | 22F-RF9P5-AS | 22F-RF9P5-AL | 22-RF9P5-AS | 22-RF9P5-AL | 22-RF021-BS ♦ | 22-RF021-BL | | |
| 0.75 | 1 | 22F-RF9P5-AS | 22F-RF9P5-AL | 22-RF9P5-AS | 22-RF9P5-AL | 22-RF021-BS ♦ | 22-RF021-BL | | |
| 1.5 | 2 | 22F-RF9P5-AS | 22F-RF9P5-AL | 22-RF9P5-AS | 22-RF9P5-AL | 22-RF021-BS ♦ | 22-RF021-BL | | |
| 2.2 | 3 | 22F-RF021-BS | 22F-RF021-BL | 22-RF021-BS | 22-RF021-BL | 22-RF021-BS ♦ | 22-RF021-BL | 22-RF034-CS | |
| 3.7 | 5 | 22F-RF021-BS | 22F-RF021-BL | 22-RF021-BS | 22-RF021-BL | 22-RF021-BS ♦ | 22-RF021-BL | 22-RF034-CS | |
| 5.5 | 7.5 | 22F-RF039-CS | 22F-RF039-CL | | | 22-RF034-CS | 22-RF034-CL | 22-RF034-CS | |
| 7.5 | 10 | 22F-RF039-CS | 22F-RF039-CL | | | 22-RF034-CS | 22-RF034-CL | 22-RF034-CS | |
| 11 | 15 | | | | | | | 22-RFD070 | |
| 15 | 20 | | | | | | | 22-RFD100 | |
| 18.5 | 25 | | | | | | | 22-RFD100 | |
| 22 | 30 | | | | | | | 22-RFD150 | |
| 30 | 40 | | | | | | | 22-RFD150 | |
| 37 | 50 | | | | | | | 22-RFD180 | |
| 380…480V, 50/60 Hz, Three-Phase |
0.4 | 0.5 | 22F-RF6P0-AS | 22F-RF6P0-AL | 22-RF5P7-AS | 22-RF5P7-AL | 22-RF012-BS | 22-RF012-BL | |
| 0.75 | 1 | 22F-RF6P0-AS | 22F-RF6P0-AL | 22-RF5P7-AS | 22-RF5P7-AL | 22-RF012-BS | 22-RF012-BL | | |
| 1.5 | 2 | 22F-RF6P0-AS | 22F-RF6P0-AL | 22-RF5P7-AS | 22-RF5P7-AL | 22-RF012-BS | 22-RF012-BL | | |
| 2.2 | 3 | 22F-RF012-BS | 22F-RF012-BL | 22-RF012-BS | 22-RF012-BL | 22-RF012-BS | 22-RF012-BL | 22-RF018-CS | |
| 3.7 | 5 | 22F-RF012-BS | 22F-RF012-BL | 22-RF012-BS | 22-RF012-BL | 22-RF012-BS | 22-RF012-BL | 22-RF018-CS | |
| 5.5 | 7.5 | 22F-RF026-CS | 22F-RF026-CL | | | 22-RF018-CS | 22-RF018-CL | 22-RF018-CS | |
| 7.5 | 10 | 22F-RF026-CS | 22F-RF026-CL | | | 22-RF018-CS | 22-RF018-CL | 22-RF018-CS | |
| 11 | 15 | 22F-RF026-CS | 22F-RF026-CL | | | 22-RF026-CS | 22-RF026-CL | 22-RF026-CS | |
| 15 | 20 | | | | | | | 22-RFD036 | |
| 18.5 | 25 | | | | | | | 22-RFD050 | |
| 22 | 30 | | | | | | | 22-RFD050 | |
| 30 | 40 | | | | | | | 22-RFD070 | |
| 37 | 50 | | | | | | | 22-RFD100 | |
| 45 | 60 | | | | | | | 22-RFD100 | |
| 55 | 75 | | | | | | | 22-RFD150 | |
| 75 | 100 | | | | | | | 22-RFD180 | |
| 90 | 125 | | | | | | | 22-RFD208 | |
| 110 | 150 | | | | | | | 22-RFD208 | |
| 132 | 200 | | | | | | | 22-RFD323 | |
| 160 | 250 | | | | | | | 22-RFD480 | |
| 200 | 300 | | | | | | | 22-RFD480 | |
| 250 | 350 | | | | | | | 22-RFD480 | |
| EMC Filters (continued) | |||||||||
| Drive Ratings | PowerFlex 4M | PowerFlex 4 | PowerFlex 40/40P | PowerFlex 400 | |||||
| Input Voltage | kW | Hp | S Type Filter | L Type Filter | S Type Filter | L Type Filter | S Type Filter | L Type Filter | IP00 (NEMA/UL Type Open) |
| Cat. No. ⋆ | Cat. No. § | Cat. No. ⋆ | Cat. No. § | Cat. No. ⋆ | Cat. No. § | Cat. No. ⋆ | |||
| 500…600V, 50/60 Hz, Three-Phase |
0.75 | 1 | | | | | | 22-RF8P0-BL | |
| 1.5 | 2 | | | | | | 22-RF8P0-BL | | |
| 2.2 | 3 | | | | | | 22-RF8P0-BL | | |
| 4.0 | 5 | | | | | | 22-RF8P0-BL | | |
| 5.5 | 7.5 | | | | | | 22-RF015-CL | | |
| 7.5 | 10 | | | | | | 22-RF015-CL | | |
| 11 | 15 | | | | | | 22-RF024-CL | | |
| ⋆ This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments. | |||||||||
| Drives are available in these ratings with internal S Type filters. | |||||||||
| § This filter is suitable for use with a cable length of up to 100 meters for Class A and 5 meters for Class B environments. | |||||||||
| ♣ The piggyback mounting option cannot be used with Frame B PowerFlex 4 drives and Frame C EMC Line Filters. | |||||||||
| ∆ PowerFlex 40 Only. | |||||||||
| ♦ Filter must be Series B or later. | |||||||||
| DC Series Bus Inductors | ||||||||||
| Drive Rating | Inductance | Cat. No. | Used with PowerFlex Drive | |||||||
| Voltage | kW | Hp | Amps | mH | 4M | 4 | 40 | 40P | 400 | |
| 200…240V, 50/60 Hz, Three-Phase |
2.2 | 3 | 12 | 1.00 | 1321-DC12-1 | ü | ||||
| 3.7 | 5 | 17.5 | 0.65 | 1321-DC18-1 | ü | |||||
| 5.5 | 7.5 | 32 | 0.85 | 1321-DC32-1 | ü | ü | ||||
| 7.5 | 10 | 40 | 0.75 | 1321-DC40-2 | ü | ü | ||||
| 400…480V, 50/60 Hz, Three-Phase |
2.2 | 3 | 6 | 2 | 1321-DC9-2 | ü | ||||
| 4.0 | 5 | 10.5 | 2.1 | 1321-DC12-2 | ü | |||||
| 5.5 | 7.5 | 18 | 3.75 | 1321-DC18-4 | ü | ü | ||||
| 7.5 | 10 | 25 | 1.28 | 1321-DC25-4 | ü | ü | ||||
| 11 | 15 | 32 | 2.68 | 1321-DC32-3 | ü | ü | ||||
| 15 | 20 | 30 | 2.5 | 1321-DC40-4 | ü | |||||
| 500…600V, 50/60 Hz, Three-Phase |
5.5 | 7.5 | 12 | 2.1 | 1321-DC12-2_600 | ü | ||||
| 7.5 | 10 | 18 | 3.75 | 1321-DC18-4 | ü | |||||
| 11 | 15 | 25 | 1.28 | 1321-DC25-4 | ü | |||||
| Rating | Wiring Diagram | 208V, 60 Hz, Three-Phase Secondary | 230V, 60 Hz, Three-Phase Secondary | 460V, 60 Hz, Three-Phase Secondary | |||||
| 208V Primary | 230V Primary | 460V Primary | 575V Primary | 230V Primary | 460V Primary | 575V Primary | |||
| kW | Hp | Cat. No. | Cat. No. | Cat. No. | Cat. No. | Cat. No. | Cat. No. | Cat. No. | |
| 2.2 | 3.0 | 1/3 | 1321-3TW005-XX | 1321-3TW005-AA | 1321-3TW005-BA | 1321-3TW005-CA | 1321-3TW005-AB | 1321-3TW005-BB | 1321-3TW005-CB |
| 22 | 30 | 2/4 | | 1321-3TW040-AA | 1321-3TW040-BA | 1321-3TW040-CA | 1321-3TW040-AB | 1321-3TW040-BB | 1321-3TW040-CB |
| 30 | 40 | 2/4 | | 1321-3TW051-AA | 1321-3TW051-BA | 1321-3TW051-CA | 1321-3TW051-AB | 1321-3TW051-BB | 1321-3TW051-CB |
| 37 | 50 | 2/4 | | 1321-3TH063-AA | 1321-3TH063-BA | | 1321-3TH063-AB | 1321-3TH063-BB | |
| 45 | 60 | 2/4 | | | | | 1321-3TH075-AB | 1321-3TH075-BB | |
| 55 | 75 | 2/4 | | | | | 1321-3TH093-AB | 1321-3TH093-BB | |
| 75 | 100 | 2/4 | | | | | 1321-3TH118-AB | 1321-3TH118-BB | |
| 90 | 125 | 2/4 | | | | | 1321-3TH145-AB | 1321-3TH145-BB | |
| 110 | 150 | 2/4 | | | | | 1321-3TH175-AB | 1321-3TH175-BB | |
| 132 | 200 | 2/4 | | | | | 1321-3TH220-AB | 1321-3TH220-BB | |
| 160 | 250 | 2/4 | | | | | 1321-3TH275-AB | 1321-3TH275-BB | |
| 200 | 300 | 2/4 | | | | | 1321-3TH330-AB | 1321-3TH330-BB | |
| 250 | 350 | 2/4 | | | | | 1321-3TH440-AB | 1321-3TH440-BB | |
| Input & Output Line Reactors - 3% Impedance | ||||||||||
| Drive Ratings | IP00 ⋆ (NEMA/UL Open Type) |
IP11 ⋆ (NEMA/UL Type 1) |
Used with PowerFlex Drive | |||||||
| Voltage | kW | Hp | Amps | Cat. No. | Cat. No. | 4M | 4 | 40 | 40P | 400 |
| 200…240V, 60 Hz, Three-Phase |
0.2 | 0.25 | 2.0 | 1321-3R2-A | | ü | ü | |||
| 0.4 | 0.5 | 4.0 | 1321-3R4-B | | ü | ü | ü | ü | ||
| 0.75 | 1 | 8.0 | 1321-3R8-B | | ü | ü | ü | ü | ||
| 1.5 | 2 | 8.0 | 1321-3R8-A | | ü | ü | ü | ü | ||
| 2.2 | 3 | 12 | 1321-3R12-A | 1321-3RA12-A | ü | ü | ü | ü | ü | |
| 3.7 | 5 | 17.5 | 1321-3R18-A | 1321-3RA18-A | ü | ü | ü | ü | ü | |
| 5.5 | 7.5 | 24 | 1321-3R25-A | 1321-3RA25-A | ü | ü | ü | ü | ||
| 7.5 | 10 | 33 | 1321-3R35-A | 1321-3RA35-A | ü | ü | ü | ü | ||
| 11 | 15 | 49 | 1321-3R45-A | 1321-3RA45-A | ü | |||||
| 15 | 20 | 65 | 1321-3R55-A | 1321-3RA55-A | ü | |||||
| 18.5 | 25 | 75 | 1321-3R80-A | 1321-3RA80-A | ü | |||||
| 22 | 30 | 90 | 1321-3R80-A | 1321-3RA80-A | ü | |||||
| 30 | 40 | 120 | 1321-3R100-A | 1321-3RA100-A | ü | |||||
| 37 | 50 | 145 | 1321-3R130-A | 1321-3RA130-A | ü | |||||
| 380…480V, 60 Hz, Three-Phase |
0.4 | 0.5 | 2.0 | 1321-3R2-B | | ü | ü | ü | ü | |
| 0.75 | 1 | 4.0 | 1321-3R4-C | | ü | ü | ü | ü | ||
| 1.5 | 2 | 4.0 | 1321-3R4-B | | ü | ü | ü | ü | ||
| 2.2 | 3 | 6.0 | 1321-3R8-C | 1321-3RA8-C | ü | ü | ü | ü | ü | |
| 4.0 | 5 | 10.5 | 1321-3R8-B | 1321-3RA8-B | ü | ü | ü | ü | ü | |
| 5.5 | 7.5 | 12 | 1321-3R12-B | 1321-3RA12-B | ü | ü | ü | ü | ||
| 7.5 | 10 | 17 | 1321-3R18-B | 1321-3RA18-B | ü | ü | ü | ü | ||
| 11 | 15 | 22 | 1321-3R25-B | 1321-3RA25-B | ü | ü | ü | ü | ||
| 15 | 20 | 30 | 1321-3R35-B | 1321-3RA35-B | ü | |||||
| 18.5 | 25 | 38 | 1321-3R35-B | 1321-3RA35-B | ü | |||||
| 22 | 30 | 45.5 | 1321-3R45-B | 1321-3RA45-B | ü | |||||
| 30 | 40 | 60 | 1321-3R55-B | 1321-3RA55-B | ü | |||||
| 37 | 50 | 72 | 1321-3R80-B | 1321-3RA80-B | ü | |||||
| 45 | 60 | 88 | 1321-3R80-B | 1321-3RA80-B | ü | |||||
| 55 | 75 | 105 | 1321-3R100-B | 1321-3RA100-B | ü | |||||
| 75 | 100 | 142 | 1321-3R130-B | 1321-3RA130-B | ü | |||||
| 90 | 125 | 170 | 1321-3R160-B | 1321-3RA160-B | ü | |||||
| 110 | 150 | 208 | 1321-3R200-B | 1321-3RA200-B | ü | |||||
| 500…600V, 60 Hz, Three-Phase |
0.75 | 1 | 2.0 | 1321-3R2-B | | ü | ü | |||
| 1.5 | 2 | 4.0 | 1321-3R4-C | | ü | ü | ||||
| 2.2 | 3 | 4.0 | 1321-3R4-B | | ü | ü | ||||
| 4.0 | 5 | 8.0 | 1321-3R8-C | | ü | ü | ||||
| 5.5 | 7.5 | 12 | 1321-3R12-B | | ü | ü | ||||
| 7.5 | 10 | 12 | 1321-3R12-B | | ü | ü | ||||
| 11 | 15 | 18 | 1321-3R18-B | | ü | ü | ||||
| ⋆ Catalog numbers listed are for 3% impedance. 5% impedance reactor types are also available. Refer to publication 1321-TD001…. | ||||||||||
For details, refer to the PowerFlex 4M Technical Data.
| Certifications | |
| c-UL | Listed to UL508C and CAN/CSA-C22.2 |
| CE | Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable European Directives and the standards referenced below have been applied: Low Voltage Directive: 2006/95/EC EMC Directive: 2004/108/EC Standards: EN 50178: 1997, EN 61800-3: 2004 |
| C-Tick | Certified by Rockwell Automation to be in conformity with the requirements of the applicable Australian legislation and the standards referenced below: IEC 61800-3: 2004 |
| Environmental Specifications | |
| Category | Specification |
| Altitude: | 1000 m (3300 ft) maximum without derating |
| Maximum Surrounding Air Temperature without Derating IP20: IP20 Zero Stacking: |
-10…50 °C (14…122 °F) -10…40 °C (14…104 °F) |
| Cooling Method Convection: Fan: |
120V, Single-Phase, 0.75 kW (1 HP) and below 240V, Single-Phase, 0.4 kW (0.5 HP) and below 240V, Three-Phase, 0.75 kW (1 HP) and below 480V, Three-Phase, 0.75 kW (1 HP) and below All other drive ratings. |
| Storage Temperature: | -40…85 °C (-40…185 °F) |
| Atmosphere: | Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. |
| Relative Humidity: | 0 to 95% non-condensing |
| Shock: | 15 g peak for 11 ms duration (±1.0 ms) |
| Vibration: | 1 g peak, 5 to 2000 Hz |
| Technical Specifications | ||
| Category | Specification | |
| Protection | Motor Protection: | I2t overload protection - 150% for 60 seconds, 200% for 3 seconds (provides Class 10 protection) |
| Overcurrent: | 200% hardware limit, 300% instantaneous fault | |
| AC Input Overvoltage Trip 100…120V: 200…240V: 380…460V: |
150V AC 290V AC 575V AC |
|
| AC Input Undervoltage Trip 100…120V: 200…240V: 380…460V: |
75V AC 150V AC 275V AC |
|
| Bus Overvoltage Trip 100…120V: 200…240V: 380…460V: |
405V DC 405V DC 810V DC |
|
| Bus Undervoltage Trip 100…120V: 200…240V: 380…460V: |
210V DC 210V DC 390V DC |
|
| Logic Control Ride-Thru: | Minimum is 0.5…2 seconds, typical | |
| Faultless Power Ride-Thru: | 100 milliseconds | |
| Dynamic Braking: | Internal brake IGBT included with power ratings 5.5 kW (7.5 HP) and 7.5 kW (10.0 HP) for 240V, 3-phase drives and 5.5 kW (7.5 HP), 7.5 kW (10.0 HP) and 11.0 kW (15.0 HP) for 480V, three-phase drives. | |
| Recommended Fuses/Circuit Breakers Fuse: Circuit Breakers: |
UL Class J, RK1, T or Type BS88; 600V (550V) or equivalent. HMCP or Bulletin 140M or equivalent. |
|
| Electrical | Efficiency: | 97.5% (Typical) |
| Voltage Tolerance: | 200…240V, 380…480V, 460…600V: ±10% | |
| Input Frequency Tolerance: | 48…63 Hz | |
| Input Phases: | Three-phase input provides full rating. Single-phase operation provides 35% rated current. | |
| Displacement Power Factor: | 0.98 across entire speed range | |
| Maximum Short Circuit Rating: | 100,000 Amps symmetrical | |
| Actual Short Circuit Rating: | Determined by AIC Rating of installed fuse/circuit breaker. | |
| Transistor Type: | Isolated Gate Bipolar (IGBT) | |
| Control | Carrier Frequency: | 2…10 kHz. Drive rating based on 4 kHz. |
| Output Frequency: | 0…400 Hz (Programmable) | |
| Frequency Accuracy Digital Input: Analog Input: |
Within ±0.05% of set output frequency. Within 0.5% of maximum output frequency. |
|
| Speed Regulation - Open Loop with Slip Compensation: | ±2% of base speed across a 40:1 speed range. | |
| Stop Modes: | Multiple programmable stop modes including; Ramp, Coast, DC Brake, Ramp-to-Hold and S Curve. | |
| Accel/Decel: | Two independently programmable accel and decel times. Each time may be programmed from 0…600 seconds in 0.1 second increments. | |
| Intermittent Overload: | 150% Overload capability for up to 1 minute 200% Overload capability for up to 3 seconds |
|
| Electronic Motor Overload Protection: | Class 10 protection with speed sensitive response and power-down overload retention function. | |
| Control I/O | Digital Control Inputs Current: SRC (Source) Mode: SNK (Sink) Mode: |
6 mA On = 18…24V, Off = 0…6V On = 0…6V, Off = 18…24V |
| Analog Control Inputs 0…10V DC: 4…20 mA: External Pot: |
100k ohm input impedance 250 ohm input impedance 1…10k ohms, 2 Watt minimum |
|
| Control Output Resistive Rating: Inductive Rating: |
Programmable Output, Form C Relay 3.0 A at 30V DC, 125 and 240V AC 0.5 A at 30V DC, 125 and 240V AC |
|
For detailed dimensions, refer to the PowerFlex 4M Technical Data.
Dimensions are in mm (in.) - weights are in kg (lb)
|
| IP20, NEMA/UL Type Open | ||||
| Frame | H | W | D | Weight |
| A | 174.0 (6.85) | 72.0 (2.83) | 136.0 (5.35) | 1.58 (3.5) |
| B | 174.0 (6.85) | 100.0 (3.94) | 136.0 (5.35) | 2.09 (4.6) |
| C | 260.0 (10.24) | 130.0 (5.12) | 180.0 (7.09) | 4.81 (10.6) |