PowerFlex 40

The PowerFlex 40 AC drive gives OEMs, machine builders and end users performance-enhancing motor control in an easy to-use, compact package. The PowerFlex 40 features sensorless vector control to meet low speed torque demands helping to improve application performance.

With flexible packaging options and an uncomplicated programming structure, this drive can be quickly and easily installed and configured for a variety of applications.

at a glance …
Ratings     100…120V:     200…240V:     380…480V:     500…600V	0.4…1.1 kW / 0.5…1.5 Hp / 2.3…6 A 0.4…7.5 kW / 0.5…10 Hp / 2.3…33 A 0.4…11 kW / 0.5…15 Hp / 1.4…24 A 0.75…11 kW / 1…15 Hp / 1.7…19 A
Motor Control	V/Hz control Sensorless Vector Control
Communications	Integral RS 485 (see Communication Option Kits)
User Interface	Integral keypad and local LED (see Human Interface Modules and Accessories for options)
Enclosures	IP20, NEMA/UL Type Open Flange Mount - Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X IP66, NEMA/UL Type 4X IP30, NEMA/UL Type 1 (with optional kit)
Certifications	C-Tick c-UL, UL CE
Additional Information	PowerFlex 4/40 Technical Data, publication 22-TD001 PowerFlex 40 User Manual, publication 22B-UM001

To interpret the meaning of a catalog number, match the values of the catalog number code in positions a, b, c, etc. with the tables labeled a, b, c, etc. below.

22B

–

A

2P3

N

1

1

4

AA

a

b

c1…c5

d

e

f

g

h

a
Drive
Code	Type
22B	PowerFlex 40

b
Voltage Rating
Code	Voltage	Ph.
V	120V AC	1
A	240V AC	1
B	240V AC	3
D	480V AC	3
E	600V AC	3

c1
Rating
100…120V Single-Phase Input
Code	Amps	kW (Hp)
2P3	2.3	0.4 (0.5)
5P0	5.0	0.75 (1.0)
6P0	6.0	1.1 (1.5)

c2
Rating
200…240V Single-Phase Input
Code	Amps	kW (Hp)
2P3	2.3	0.4 (0.5)
5P0	5.0	0.75 (1.0)
8P0	8.0	1.5 (2.0)
012	12	2.2 (3.0)

c3
Rating
200…240V Three-Phase Input
Code	Amps	kW (Hp)
2P3	2.3	0.4 (0.5)
5P0	5.0	0.75 (1.0)
8P0	8.0	1.5 (2.0)
012	12	2.2 (3.0)
017	17.5	3.7 (5.0)
024	24	5.5 (7.5)
033	33	7.5 (10)

c4
Rating
380…480V Three-Phase Input
Code	Amps	kW (Hp)
1P4	1.4	0.4 (0.5)
2P3	2.3	0.75 (1.0)
4P0	4.0	1.5 (2.0)
6P0	6.0	2.2 (3.0)
010	10.5	4.0 (5.0)
012	12	5.5 (7.5)
017	17	7.5 (10)
024	24	11 (15)

c5
Rating
460…600V Three-Phase Input
Code	Amps	kW (Hp)
1P7	1.7	0.75 (1.0)
3P0	3.0	1.5 (2.0)
4P2	4.2	2.2 (3.0)
6P6	6.6	4.0 (5.0)
9P9	9.9	5.5 (7.5)
012	12	7.5 (10)
019	19	11 (15)

d
Enclosure
Code	Enclosure
C	IP66, NEMA/UL Type 4X
F	Flange Mount - IP20, NEMA/UL Type Open
H	Replacement Plate Drive - IP20, NEMA/UL Type Open Contact factory for ordering information.
N	Panel Mount - IP20, NEMA/UL Type Open

e
HIM
Code	Interface Module
1	Fixed Keypad

f
Emission Class
Code	Rating
0	Not Filtered
1	Filtered

g ⋆
Version
Code	Description
3	No Brake IGBT
4	Standard
⋆ This position of the Catalog Number now indicates drive version. All PowerFlex 40 drives are equipped with RS485 communication.

h
Optional
Code	Purpose
AA through ZZ	Reserved for custom firmware

The catalog numbers listed below are for base drives in their respective power ratings. Click "Build a Catalog Number" to configure a drive for ordering. For detailed drive information, refer to the PowerFlex 4/40 Technical Data, publication 22-TD001.

100…120V AC, Single-Phase Drives (50/60 Hz, No Filter)
Drive Ratings				IP20, NEMA/UL Type Open	IP20 Flange Mount ⋆	IP66, NEMA/UL Type 4X
kW	Hp	Output Current	Frame Size	Cat. No.	Cat. No.	Cat. No.
		A
0.4	0.5	2.3	B	22B-V2P3N104	22B-V2P3F104	22B-V2P3C104
0.75	1	5	B	22B-V5P0N104	22B-V5P0F104	22B-V5P0C104
1.1	1.5	6	B	22B-V6P0N104	22B-V6P0F104	22B-V6P0C104
⋆ Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.

200…240V AC, Single-Phase Drives (50/60 Hz)
Drive Ratings				IP20, NEMA/UL Type Open	IP20 Flange Mount ⋆	IP66, NEMA/UL Type 4X
kW	Hp	Output Current	Frame Size	Cat. No.	Cat. No.	Cat. No.
		A
w/Integral “S Type” EMC Filter ‡
0.4	0.5	2.3	B	22B-A2P3N114	–	–
0.75	1	5	B	22B-A5P0N114	–	–
1.5	2	8	B	22B-A8P0N114	–	–
2.2	3	12	C	22B-A012N114	–	–
No Filter
0.4	0.5	2.3	B	22B-A2P3N104	22B-A2P3F104	22B-A2P3C104
0.75	1	5	B	22B-A5P0N104	22B-A5P0F104	22B-A5P0C104
1.5	2	8	B	22B-A8P0N104	22B-A8P0F104	22B-A8P0C104
2.2	3	12	C	22B-A012N104	22B-A012F104	–
⋆ Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.
‡ This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments.

200…240V AC, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings				IP20, NEMA/UL Type Open	IP20 Flange Mount ⋆	IP66, NEMA/UL Type 4X
kW	Hp	Output Current	Frame Size	Cat. No.	Cat. No.	Cat. No.
		A
0.4	0.5	2.3	B	22B-B2P3N104	22B-B2P3F104	22B-B2P3C104
0.75	1	5	B	22B-B5P0N104	22B-B5P0F104	22B-B5P0C104
1.5	2	8	B	22B-B8P0N104	22B-B8P0F104	22B-B8P0C104
2.2	3	12	B	22B-B012N104	22B-B012F104	22B-B012C104
3.7	5	17.5	B	22B-B017N104	22B-B017F104	22B-B017C104
5.5	7.5	24	C	22B-B024N104	22B-B024F104	–
7.5	10	33	C	22B-B033N104	22B-B033F104	–
⋆ Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.

380…480V AC, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings				IP20, NEMA/UL Type Open	IP20 Flange Mount ⋆	IP66, NEMA/UL Type 4X
kW	Hp	Output Current	Frame Size	Cat. No.	Cat. No.	Cat. No.
		A
0.4	0.5	1.4	B	22B-D1P4N104	22B-D1P4F104	22B-D1P4C104
0.75	1	2.3	B	22B-D2P3N104	22B-D2P3F104	22B-D2P3C104
1.5	2	4	B	22B-D4P0N104	22B-D4P0F104	22B-D4P0C104
2.2	3	6	B	22B-D6P0N104	22B-D6P0F104	22B-D6P0C104
4	5	10.5	B	22B-D010N104	22B-D010F104	22B-D010C104
5.5	7.5	12	C	22B-D012N104	22B-D012F104	–
7.5	10	17	C	22B-D017N104	22B-D017F104	–
11	15	24	C	22B-D024N104	22B-D024F104 §	–
⋆ Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.
§ Requires use of external DC Bus inductor or AC Line Reactor.

500…600V AC, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings				IP20, NEMA/UL Type Open	IP20 Flange Mount ⋆	IP66, NEMA/UL Type 4X
kW	Hp	Output Current	Frame Size	Cat. No.	Cat. No.	Cat. No.
		A
0.75	1	1.7	B	22B-E1P7N104	22B-E1P7F104	22B-E1P7C104
1.5	2	3	B	22B-E3P0N104	22B-E3P0F104	22B-E3P0C104
2.2	3	4.2	B	22B-E4P2N104	22B-E4P2F104	22B-E4P2C104
4	5	6.6	B	22B-E6P6N104	22B-E6P6F104	22B-E6P6C104
5.5	7.5	9.9	C	22B-E9P9N104	22B-E9P9F104	–
7.5	10	12	C	22B-E012N104	22B-E012F104	–
11	15	19	C	22B-E019N104	22B-E019F104	–
⋆ Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.

Human Interface Modules and Accessories
Description	Cat. No.	Used with PowerFlex Drive
		4M	4	40	40P	400
Remote (Panel Mount) LCD Display, Digital Speed Control, CopyCat Capable. Includes 2.0 meter cable. IP66, NEMA Type 4X/12 - Indoor Use Only.	22-HIM-C2S ♣	ü	ü	ü	ü	ü
Remote Handheld, LCD Display, Full Numeric Keypad, Digital Speed Control, CopyCat Capable. Includes 1.0 meter cable. IP30, NEMA Type 1. Panel mount with optional Bezel Kit.	22-HIM-A3	ü	ü	ü	ü	ü
Bezel Kit. Panel Mount for LCD Display, Remote Handheld Unit. IP30, NEMA Type 1. Includes a 22-RJ45CBL-C20 cable.	22-HIM-B1	ü	ü	ü	ü	ü
DSI HIM Cable (DSI HIM to RJ45 cable)
1.0 Meter (3.3 Feet)	22-HIM-H10	ü	ü	ü	ü	ü
2.9 Meter (9.51 Feet)	22-HIM-H30	ü	ü	ü	ü	ü
♣ The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.

Safety Options
Description	Cat. No.	Used with PowerFlex Drive
		4M	4	40	40P	400
DriveGuard Safe Torque-Off	20A-DG01				ü

Other Options
Description	Cat. No.	Used with PowerFlex Drive
		4M	4	40	40P	400
Auxiliary Relay Board - Expands drive output capabilities - Frames D…H only.	AK-U9-RLB1					ü

Terminators
Description ⋆	Cat. No.	Used with PowerFlex Drive
		4M	4	40	40P	400
for use with 3.7 kW (5 Hp) & below drives	1204-TFA1	ü	ü	ü	ü	ü
for use with 1.5 kW (2 Hp) & up drives	1204-TFB2	ü	ü	ü	ü	ü
⋆ Refer to Appendix A of publication Drives-IN001 for selection information.

Reflected Wave Reduction Modules w/Common Mode Choke
Description ⋆	Cat. No.	Used with PowerFlex Drive
		4M	4	40	40P	400
17A with Common Mode Choke	1204-RWC-17-A	ü	ü	ü	ü	ü
⋆ Refer to Appendix A of publication Drives-IN001 for selection information.

Reflected Wave Reduction Modules
Voltage	ND kW	ND Hp	Cat. No.	Used with PowerFlex Drive
				4M	4	40	40P	400
380… 480V AC	2.2…4	3…5	1321-RWR8-DP	ü	ü	ü	ü	ü
	4	5	1321-RWR12-DP	ü		ü	ü	ü
	5.5	7.5	1321-RWR18-DP	ü		ü	ü	ü
	7.5	10	1321-RWR25-DP	ü		ü	ü	ü
	11	15	1321-RWR25-DP	ü		ü	ü	ü
	15	20	1321-RWR35-DP					ü
	18.5	25	1321-RWR45-DP					ü
	22	30	1321-RWR55-DP					ü
	30	40	1321-RWR80-DP					ü
	37	50	1321-RWR80-DP					ü
	45	60	1321-RWR100-DP					ü
	55	75	1321-RWR130-DP					ü
	75	100	1321-RWR160-DP					ü
	90	125	1321-RWR200-DP					ü
	110	150	1321-RWR250-DP					ü
	149	200	1321-RWR320-DP					ü
	187	250	1321-RWR320-DP					ü
500… 600V AC	4	5	1321-RWR8-EP			ü	ü
	5.5	7.5	1321-RWR12-EP			ü	ü
	7.5	10	1321-RWR18-EP			ü	ü
	11	15	1321-RWR25-EP			ü	ü

Communication Option Kits
Description	Cat. No.	Used with PowerFlex Drive
		4M	4	40	40P	400
BACnet® MS/TP RS485 Communication Adapter	22-COMM-B		ü §	ü ∆		ü
ControlNet™ Communication Adapter	22-COMM-C	ü §	ü §	ü ∆	ü ∆	ü
DeviceNet™ Communication Adapter	22-COMM-D	ü §	ü §	ü ∆	ü ∆	ü
EtherNet/IP™ Communication Adapter	22-COMM-E	ü §	ü §	ü ∆	ü ∆	ü
LonWorks® Communication Adapter	22-COMM-L		ü §	ü ∆	ü ∆	ü
PROFIBUS™ DP Communication Adapter	22-COMM-P	ü § ‡	ü § ‡	ü ∆	ü ∆	ü
Serial Converter Module (RS485 to RS232). Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive™ software. Includes DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD.	22-SCM-232	ü	ü	ü	ü	ü
Serial Cable. 2.0 meter with a locking low profile connector. Connects the serial converter to a 9-pin sub-miniature D female computer connector.	1203-SFC	ü	ü	ü	ü	ü
Serial Null Modem Adapter. Use when connecting the serial converter to DriveExplorer on a handheld PC.	1203-SNM	ü	ü	ü	ü	ü
Universal Serial Bus™ (USB) Converter includes 2m USB, 20-HIM-H10 & 22-HIM-H10 Cables	1203-USB	ü	ü	ü	ü	ü
DSI Cable. 2.0 meter RJ45 to RJ45 cable, male to male connectors.	22-RJ45CBL-C20	ü	ü	ü	ü	ü
Splitter Cable. RJ45 one to two port splitter cable.	AK-U0-RJ45-SC1	ü	ü	ü	ü	ü
Terminal Block. RJ45 two position terminal block (6 pieces) with two 120 Ohm terminating resistors (loose).	AK-U0-RJ45-TB2P	ü	ü	ü	ü	ü
Terminating Resistors. 120 Ohm resistor embedded in an RJ45 connector (2 pieces).	AK-U0-RJ45-TR1	ü	ü	ü	ü	ü
DSI External Communications Kit. External mounting kit for 22-COMM Communication Adapters.	22-XCOMM-DC-BASE	ü	ü	ü	ü	ü
External Communications Kit Power Supply Optional 100…240V AC Power Supply for External DSI Communications Kit.	20-XCOMM-AC-PS1	ü	ü	ü	ü	ü
PowerFlex Compact I/O DSI/Modbus Communications Module	1769-SM2	ü	ü	ü	ü	ü
Serial Flash Firmware Kit Updates drive firmware via computer.	AK-U9-FLSH1					ü
Communication Adapter Cover Houses the Communication Adapter for B & C Frame drives. Note: Cover adds 25 mm (0.98 in.) to the overall depth of the drive.
Frame B Drive (PowerFlex 40)	22B-CCB			ü ♦
Frame C Drive (PowerFlex 40)	22B-CCC			ü ♦
Frame C Drive (PowerFlex 400)	22C-CCC					ü ♦
Frame B Drive (PowerFlex 40P)	22D-CCB				ü ♦
Frame C Drive (PowerFlex 40P)	22D-CCC				ü ♦
‡ When a 22-COMM-P adapter is configured for multi-drive mode, a PowerFlex 40, 40P or 400 drive must be used as a master drive on the network.
§ PowerFlex 4 & 4M drives require External DSI Communication Kits. Communication Adapters cannot be drive mounted.
∆ Requires a Communication Adapter Cover when used with Frame B & C PowerFlex 40/40P drives or Frame C PowerFlex 400 drives.
♦ If IP30, NEMA/UL Type 1 is required, a 22-JBCB (Frame B drives) or 22-JBCC (Frame C drives) must also be ordered.

IP30, NEMA/UL Type 1 Conversion Kit
Description	Frame	Cat. No.	Used with PowerFlex Drive
			4M	4	40	40P	400
Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes conduit box, mounting screws and plastic top panel.	A	22-JBAA		ü
	B	22-JBAB		ü	ü	ü
	C	22-JBAC			ü	ü	ü
Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes communication option conduit box, mounting screws and plastic top panel.	B	22-JBCB			ü	ü
	C	22-JBCC			ü	ü	ü

Dynamic Brakes Resistors
Drive Rating			Minimum Resistance	Resistance ♠	Cat. No. ▶	Used with PowerFlex Drive
Voltage	kW	Hp	Ohms ±10%	Ohms ±5%		4M	4	40	40P	400
100…120V, 50/60 Hz, Single -Phase	0.2	0.25	48	91	AK-R2-091P500		ü
	0.4	0.5	48	91	AK-R2-091P500		ü	ü
	0.75	1	48	91	AK-R2-091P500		ü	ü
	1.1	1.5	48	91	AK-R2-091P500			ü
200…240V, 50/60 Hz, Single-Phase	0.2	0.25	48	91	AK-R2-091P500		ü
	0.4	0.5	48	91	AK-R2-091P500		ü	ü
	0.75	1	48	91	AK-R2-091P500		ü	ü
	1.5	2	48	91	AK-R2-091P500		ü	ü
	2.2	3	32	47	AK-R2-047P500			ü
200…240V, 50/60 Hz, Three-Phase	0.2	0.25	48	91	AK-R2-091P500		ü
	0.4	0.5	48	91	AK-R2-091P500		ü	ü	ü
	0.75	1	48	91	AK-R2-091P500		ü	ü	ü
	1.5	2	48	91	AK-R2-091P500		ü	ü	ü
	2.2	3	32	47	AK-R2-047P500		ü	ü	ü
	3.7	5	19	47	AK-R2-047P500		ü	ü	ü
	5.5	7.5	13	30	AK-R2-030P1K2	ü		ü	ü
	7.5	10	10	30	AK-R2-030P1K2	ü		ü	ü
380…480V, 50/60 Hz, Three-Phase	0.4	0.5	97	360	AK-R2-360P500		ü	ü	ü
	0.75	1	97	360	AK-R2-360P500		ü	ü	ü
	1.5	2	97	360	AK-R2-360P500		ü	ü	ü
	2.2	3	97	120	AK-R2-120P1K2		ü	ü	ü
	4.0	5	77	120	AK-R2-120P1K2		ü	ü	ü
	5.5	7.5	55	120	AK-R2-120P1K2	ü		ü	ü
	7.5	10	39	120	AK-R2-120P1K2	ü		ü	ü
	11	15	24	120	AK-R2-120P1K2 &	ü		ü	ü
500…600V, 50/60 Hz, Three-Phase	0.75	1	120	360	AK-R2-360P500			ü	ü
	1.5	2	120	360	AK-R2-360P500			ü	ü
	2.2	3	82	120	AK-R2-120P1K2			ü	ü
	4.0	5	82	120	AK-R2-120P1K2			ü	ü
	5.5	7.5	51	120	AK-R2-120P1K2			ü	ü
	7.5	10	51	120	AK-R2-120P1K2			ü	ü
	11	15	51	120	AK-R2-120P1K2 &			ü	ü
♠ Verify resistor Ohms against minimum resistance for drive being used.
▶ Resistors listed are rated 5% duty cycle.
& Requires two resistors wired in parallel.

Spare Parts
Description		Cat. No.	Used with PowerFlex Drive
			4M	4	40	40P	400
Fan Replacement Kits	Fan Replacement Kit - Frame A	SK-U1-FAN1-A1		ü
	Fan Replacement Kit - Frame B, 1 Fan	SK-U1-FAN1-B1		ü	ü	ü
	Fan Replacement Kit - Frame B, 2 Fans	SK-U1-FAN2-B1		ü	ü	ü
	Fan Replacement Kit - Frame A	SK-U1-FFAN1-A1	ü
	Fan Replacement Kit - Frame B	SK-U1-FFAN1-B1	ü
	Fan Replacement Kit - Frame C	SK-U1-FFAN1-C1	ü
	Fan Replacement Kit - Frame C, 1 Fan	SK-U1-FAN1-C1			ü	ü	ü ⋆
	Fan Replacement Kit - Frame C, 1 Fan, 15 Hp	SK-U1-FAN1-C2			ü	ü	ü ‡
	Fan Replacement Kit, NEMA 4X	SK-U1-FAN1-B4			ü
	Fan Replacement Kit - Frame D, 2 Fans, B049…B090 & D038…D060 Ratings	SK-U1-FAN2-D1					ü
	Fan Replacement Kit - Frame E, 2 Fans, B120…B145 & D072…D142 Ratings	SK-U1-FAN2-E2					ü
	Fan Replacement Kit - Frame F, 2 Fans, IGBT, D170 & D208 Ratings	SK-U1-FAN2-F1					ü
	Fan Replacement Kit - Frame F, 1 Fan, Rectifier, D170 & D208 Ratings	SK-U1-FAN1-F2					ü
	Fan Replacement Kit - Frame F, 1 Fan, Choke, D170 & D208 Ratings	SK-U1-FAN1-F3					ü
	Fan Replacement Kit - Frame G, 1 Fan (Side), D260 & D310 Ratings	SK-U1-FAN1-G1					ü
	Fan Replacement Kit - Frame G, 4 Fans (Bottom), D260 & D310 Ratings	SK-U1-FAN4-G3					ü
	Fan Replacement Kit - Frame H, 1 Fan (Upper Side), D370 & D460 Ratings	SK-U1-FAN1-H1					ü
	Fan Replacement Kit - Frame H, 1 Fan (Middle Side), D370 & D460 Ratings	SK-U1-FAN1-H2					ü
	Fan Replacement Kit - Frame H, 4 Fans (Bottom), D370 & D460 Ratings	SK-U1-FAN4-H3					ü
Covers	Encoder Terminal Cover (All Frames)	SK-U1-DCVR4-EN				ü
	Frame A Cover with Power Terminal Guard	SK-U1-ACVR1-A1		ü
	Frame B Cover with Power Terminal Guard	SK-U1-ACVR1-B1		ü
	Frame A Cover	SK-U1-FCVR-A1	ü
	Frame B Cover	SK-U1-FCVR-B1	ü
	Frame C Cover	SK-U1-FCVR-C1	ü
	Frame B Cover with Power Terminal Guard	SK-U1-BCVR1-B1			ü
	Frame C Cover with Power Terminal Guard	SK-U1-BCVR1-C1			ü
	Frame B Cover, NEMA 4X	SK-U1-BCVR1-B4			ü
	Frame B Cover with Power Terminal Guard	SK-U1-DCVR3-B1				ü
	Frame C Cover with Power Terminal Guard	SK-U1-DCVR3-C1				ü
	Frame C Cover with Power Terminal Guard	SK-U1-CCVR1-C1					ü
	Frame D Cover	SK-U1-CCVR1-D1					ü
	Frame E Cover	SK-U1-CCVR1-E1					ü
	Frame F Cover	SK-U1-CCVR1-F1					ü
	Frame G Cover	SK-U1-CCVR1-G1					ü
	Frame H Cover	SK-U1-CCVR1-H1					ü
	NEMA 4X Replacement Conduit Plugs	SK-U1-PLUGS-B4			ü
⋆ 3…10 HP @ 200…240V AC and 3…10 HP @ 380…480V AC
‡ 15…20 HP @ 380…480V AC

EMC Filters (Required to Meet CE Certification)
Drive Ratings			PowerFlex 4M		PowerFlex 4		PowerFlex 40/40P		PowerFlex 400
Input Voltage	kW	Hp	S Type Filter	L Type Filter	S Type Filter	L Type Filter	S Type Filter	L Type Filter	IP00 (NEMA/UL Type Open)
			Cat. No. ⋆	Cat. No. §	Cat. No. ⋆	Cat. No. §	Cat. No. ⋆	Cat. No. §	Cat. No. ⋆
100…120V, 50/60 Hz, Single-Phase	0.2	0.25	–	22F-RF010-AL	–	22-RF010-AL	–	–	–
	0.4	0.5	–	22F-RF010-AL	–	22-RF010-AL	–	22-RF018-BL ∆	–
	0.75	1	–	22F-RF025-BL	–	22-RF018-BL	–	22-RF018-BL ∆	–
	1.1	1.5	–	22F-RF025-BL	–	22-RF025-CL ♣	–	22-RF018-BL ∆	–
200…240V, 50/60 Hz, Single-Phase	0.2	0.25	‡	22F-RF010-AL	‡	22-RF010-AL	–	–	–
	0.4	0.5	‡	22F-RF010-AL	‡	22-RF010-AL	‡	22-RF018-BL ∆	–
	0.75	1	‡	22F-RF010-AL	‡	22-RF010-AL	‡	22-RF018-BL ∆	–
	1.5	2	‡	22F-RF025-BL	‡	22-RF018-BL	‡	22-RF018-BL ∆	–
	2.2	3	‡	22F-RF025-BL	–	–	‡	22-RF025-CL ∆	–
200…240V, 50/60 Hz, Single-Phase, NO BRAKE	0.2	0.25	–	–	‡	22-RF010-AL	–	–	–
	0.4	0.5	–	–	‡	22-RF010-AL	–	–	–
	0.75	1	–	–	‡	22-RF010-AL	–	–	–
	1.5	2	–	–	‡	22-RF018-BL	–	–	–
	2.2	3	–	–	‡	22-RF025-CL ♣	–	–	–
200…240V, 50/60 Hz, Three-Phase	0.2	0.25	22F-RF9P5-AS	22F-RF9P5-AL	22-RF9P5-AS	22-RF9P5-AL	–	–	–
	0.4	0.5	22F-RF9P5-AS	22F-RF9P5-AL	22-RF9P5-AS	22-RF9P5-AL	22-RF021-BS ♦	22-RF021-BL	–
	0.75	1	22F-RF9P5-AS	22F-RF9P5-AL	22-RF9P5-AS	22-RF9P5-AL	22-RF021-BS ♦	22-RF021-BL	–
	1.5	2	22F-RF9P5-AS	22F-RF9P5-AL	22-RF9P5-AS	22-RF9P5-AL	22-RF021-BS ♦	22-RF021-BL	–
	2.2	3	22F-RF021-BS	22F-RF021-BL	22-RF021-BS	22-RF021-BL	22-RF021-BS ♦	22-RF021-BL	22-RF034-CS
	3.7	5	22F-RF021-BS	22F-RF021-BL	22-RF021-BS	22-RF021-BL	22-RF021-BS ♦	22-RF021-BL	22-RF034-CS
	5.5	7.5	22F-RF039-CS	22F-RF039-CL	–	–	22-RF034-CS	22-RF034-CL	22-RF034-CS
	7.5	10	22F-RF039-CS	22F-RF039-CL	–	–	22-RF034-CS	22-RF034-CL	22-RF034-CS
	11	15	–	–	–	–	–	–	22-RFD070
	15	20	–	–	–	–	–	–	22-RFD100
	18.5	25	–	–	–	–	–	–	22-RFD100
	22	30	–	–	–	–	–	–	22-RFD150
	30	40	–	–	–	–	–	–	22-RFD150
	37	50	–	–	–	–	–	–	22-RFD180
380…480V, 50/60 Hz, Three-Phase	0.4	0.5	22F-RF6P0-AS	22F-RF6P0-AL	22-RF5P7-AS	22-RF5P7-AL	22-RF012-BS	22-RF012-BL	–
	0.75	1	22F-RF6P0-AS	22F-RF6P0-AL	22-RF5P7-AS	22-RF5P7-AL	22-RF012-BS	22-RF012-BL	–
	1.5	2	22F-RF6P0-AS	22F-RF6P0-AL	22-RF5P7-AS	22-RF5P7-AL	22-RF012-BS	22-RF012-BL	–
	2.2	3	22F-RF012-BS	22F-RF012-BL	22-RF012-BS	22-RF012-BL	22-RF012-BS	22-RF012-BL	22-RF018-CS
	3.7	5	22F-RF012-BS	22F-RF012-BL	22-RF012-BS	22-RF012-BL	22-RF012-BS	22-RF012-BL	22-RF018-CS
	5.5	7.5	22F-RF026-CS	22F-RF026-CL	–	–	22-RF018-CS	22-RF018-CL	22-RF018-CS
	7.5	10	22F-RF026-CS	22F-RF026-CL	–	–	22-RF018-CS	22-RF018-CL	22-RF018-CS
	11	15	22F-RF026-CS	22F-RF026-CL	–	–	22-RF026-CS	22-RF026-CL	22-RF026-CS
	15	20	–	–	–	–	–	–	22-RFD036
	18.5	25	–	–	–	–	–	–	22-RFD050
	22	30	–	–	–	–	–	–	22-RFD050
	30	40	–	–	–	–	–	–	22-RFD070
	37	50	–	–	–	–	–	–	22-RFD100
	45	60	–	–	–	–	–	–	22-RFD100
	55	75	–	–	–	–	–	–	22-RFD150
	75	100	–	–	–	–	–	–	22-RFD180
	90	125	–	–	–	–	–	–	22-RFD208
	110	150	–	–	–	–	–	–	22-RFD208
	132	200	–	–	–	–	–	–	22-RFD323
	160	250	–	–	–	–	–	–	22-RFD480
	200	300	–	–	–	–	–	–	22-RFD480
	250	350	–	–	–	–	–	–	22-RFD480

EMC Filters (continued)
Drive Ratings			PowerFlex 4M		PowerFlex 4		PowerFlex 40/40P		PowerFlex 400
Input Voltage	kW	Hp	S Type Filter	L Type Filter	S Type Filter	L Type Filter	S Type Filter	L Type Filter	IP00 (NEMA/UL Type Open)
			Cat. No. ⋆	Cat. No. §	Cat. No. ⋆	Cat. No. §	Cat. No. ⋆	Cat. No. §	Cat. No. ⋆
500…600V, 50/60 Hz, Three-Phase	0.75	1	–	–	–	–	–	22-RF8P0-BL	–
	1.5	2	–	–	–	–	–	22-RF8P0-BL	–
	2.2	3	–	–	–	–	–	22-RF8P0-BL	–
	4.0	5	–	–	–	–	–	22-RF8P0-BL	–
	5.5	7.5	–	–	–	–	–	22-RF015-CL	–
	7.5	10	–	–	–	–	–	22-RF015-CL	–
	11	15	–	–	–	–	–	22-RF024-CL	–
⋆ This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments.
‡ Drives are available in these ratings with internal “S Type” filters.
§ This filter is suitable for use with a cable length of up to 100 meters for Class A and 5 meters for Class B environments.
♣ The piggyback mounting option cannot be used with Frame B PowerFlex 4 drives and Frame C EMC Line Filters.
∆ PowerFlex 40 Only.
♦ Filter must be Series B or later.

DC Series Bus Inductors
Drive Rating				Inductance	Cat. No.	Used with PowerFlex Drive
Voltage	kW	Hp	Amps	mH		4M	4	40	40P	400
200…240V, 50/60 Hz, Three-Phase	2.2	3	12	1.00	1321-DC12-1					ü
	3.7	5	17.5	0.65	1321-DC18-1					ü
	5.5	7.5	32	0.85	1321-DC32-1			ü		ü
	7.5	10	40	0.75	1321-DC40-2			ü		ü
400…480V, 50/60 Hz, Three-Phase	2.2	3	6	2	1321-DC9-2					ü
	4.0	5	10.5	2.1	1321-DC12-2					ü
	5.5	7.5	18	3.75	1321-DC18-4			ü		ü
	7.5	10	25	1.28	1321-DC25-4			ü		ü
	11	15	32	2.68	1321-DC32-3			ü		ü
	15	20	30	2.5	1321-DC40-4					ü
500…600V, 50/60 Hz, Three-Phase	5.5	7.5	12	2.1	1321-DC12-2_600			ü
	7.5	10	18	3.75	1321-DC18-4			ü
	11	15	25	1.28	1321-DC25-4			ü

Isolation Transformers for PowerFlex 400 - IP32, NEMA/UL Type 3R Standalone, 4…6% Nominal Impedance
Diagram 1		Diagram 2		Diagram 3 230V Primary, 460V Secondary Only		Diagram 4 230V Primary, 460V Secondary Only

Rating		Wiring Diagram	208V, 60 Hz, Three-Phase Secondary	230V, 60 Hz, Three-Phase Secondary			460V, 60 Hz, Three-Phase Secondary
			208V Primary	230V Primary	460V Primary	575V Primary	230V Primary	460V Primary	575V Primary
kW	Hp		Cat. No.	Cat. No.	Cat. No.	Cat. No.	Cat. No.	Cat. No.	Cat. No.
2.2	3.0	1/3	1321-3TW005-XX	1321-3TW005-AA	1321-3TW005-BA	1321-3TW005-CA	1321-3TW005-AB	1321-3TW005-BB	1321-3TW005-CB
22	30	2/4	–	1321-3TW040-AA	1321-3TW040-BA	1321-3TW040-CA	1321-3TW040-AB	1321-3TW040-BB	1321-3TW040-CB
30	40	2/4	–	1321-3TW051-AA	1321-3TW051-BA	1321-3TW051-CA	1321-3TW051-AB	1321-3TW051-BB	1321-3TW051-CB
37	50	2/4	–	1321-3TH063-AA	1321-3TH063-BA	–	1321-3TH063-AB	1321-3TH063-BB	–
45	60	2/4	–	–	–	–	1321-3TH075-AB	1321-3TH075-BB	–
55	75	2/4	–	–	–	–	1321-3TH093-AB	1321-3TH093-BB	–
75	100	2/4	–	–	–	–	1321-3TH118-AB	1321-3TH118-BB	–
90	125	2/4	–	–	–	–	1321-3TH145-AB	1321-3TH145-BB	–
110	150	2/4	–	–	–	–	1321-3TH175-AB	1321-3TH175-BB	–
132	200	2/4	–	–	–	–	1321-3TH220-AB	1321-3TH220-BB	–
160	250	2/4	–	–	–	–	1321-3TH275-AB	1321-3TH275-BB	–
200	300	2/4	–	–	–	–	1321-3TH330-AB	1321-3TH330-BB	–
250	350	2/4	–	–	–	–	1321-3TH440-AB	1321-3TH440-BB	–

Input & Output Line Reactors - 3% Impedance
Drive Ratings				IP00 ⋆  (NEMA/UL Open Type)	IP11 ⋆  (NEMA/UL Type 1)	Used with PowerFlex Drive
Voltage	kW	Hp	Amps	Cat. No.	Cat. No.	4M	4	40	40P	400
200…240V, 60 Hz, Three-Phase	0.2	0.25	2.0	1321-3R2-A	–	ü	ü
	0.4	0.5	4.0	1321-3R4-B	–	ü	ü	ü	ü
	0.75	1	8.0	1321-3R8-B	–	ü	ü	ü	ü
	1.5	2	8.0	1321-3R8-A	–	ü	ü	ü	ü
	2.2	3	12	1321-3R12-A	1321-3RA12-A	ü	ü	ü	ü	ü
	3.7	5	17.5	1321-3R18-A	1321-3RA18-A	ü	ü	ü	ü	ü
	5.5	7.5	24	1321-3R25-A	1321-3RA25-A	ü		ü	ü	ü
	7.5	10	33	1321-3R35-A	1321-3RA35-A	ü		ü	ü	ü
	11	15	49	1321-3R45-A	1321-3RA45-A					ü
	15	20	65	1321-3R55-A	1321-3RA55-A					ü
	18.5	25	75	1321-3R80-A	1321-3RA80-A					ü
	22	30	90	1321-3R80-A	1321-3RA80-A					ü
	30	40	120	1321-3R100-A	1321-3RA100-A					ü
	37	50	145	1321-3R130-A	1321-3RA130-A					ü
380…480V, 60 Hz, Three-Phase	0.4	0.5	2.0	1321-3R2-B	–	ü	ü	ü	ü
	0.75	1	4.0	1321-3R4-C	–	ü	ü	ü	ü
	1.5	2	4.0	1321-3R4-B	–	ü	ü	ü	ü
	2.2	3	6.0	1321-3R8-C	1321-3RA8-C	ü	ü	ü	ü	ü
	4.0	5	10.5	1321-3R8-B	1321-3RA8-B	ü	ü	ü	ü	ü
	5.5	7.5	12	1321-3R12-B	1321-3RA12-B	ü		ü	ü	ü
	7.5	10	17	1321-3R18-B	1321-3RA18-B	ü		ü	ü	ü
	11	15	22	1321-3R25-B	1321-3RA25-B	ü		ü	ü	ü
	15	20	30	1321-3R35-B	1321-3RA35-B					ü
	18.5	25	38	1321-3R35-B	1321-3RA35-B					ü
	22	30	45.5	1321-3R45-B	1321-3RA45-B					ü
	30	40	60	1321-3R55-B	1321-3RA55-B					ü
	37	50	72	1321-3R80-B	1321-3RA80-B					ü
	45	60	88	1321-3R80-B	1321-3RA80-B					ü
	55	75	105	1321-3R100-B	1321-3RA100-B					ü
	75	100	142	1321-3R130-B	1321-3RA130-B					ü
	90	125	170	1321-3R160-B	1321-3RA160-B					ü
	110	150	208	1321-3R200-B	1321-3RA200-B					ü
500…600V, 60 Hz, Three-Phase	0.75	1	2.0	1321-3R2-B	–			ü	ü
	1.5	2	4.0	1321-3R4-C	–			ü	ü
	2.2	3	4.0	1321-3R4-B	–			ü	ü
	4.0	5	8.0	1321-3R8-C	–			ü	ü
	5.5	7.5	12	1321-3R12-B	–			ü	ü
	7.5	10	12	1321-3R12-B	–			ü	ü
	11	15	18	1321-3R18-B	–			ü	ü
⋆ Catalog numbers listed are for 3% impedance. 5% impedance reactor types are also available. Refer to publication 1321-TD001….

For details, refer to the PowerFlex 4/40 Technical Data.

Certifications
c-UL	Listed to UL508C and CAN/CSA-C22.2
CE	Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable European Directives and the standards referenced below have been applied:     Low Voltage Directive: 2006/95/EC     EMC Directive: 2004/108/EC     Standards: EN 50178: 1997, EN 61800-3: 2004
C-Tick	Certified by Rockwell Automation to be in conformity with the requirements of the applicable Australian legislation and the standards referenced below: IEC 61800-3: 2004

Environmental Specifications
Category	Specification
Altitude:	1000 m (3300 ft) maximum without derating
Maximum Surrounding Air Temperature without Derating     IP20, NEMA/UL Type Open:     IP30, NEMA/UL Type 1:     Flange Mount         Heatsink:         Drive:     IP66, NEMA/UL Type 4X:	-10…50 °C (14…122 °F) -10…40 °C (14…104 °F) -10…40 °C (14…104 °F) -10…50 °C (14…122 °F) -10…40° C (14…104 °F)
Cooling Method     Convection:     Fan:	0.4 kW (0.5 Hp) drives All other drive ratings and 0.4 kW (0.5 HP) and single-Phase drives with Integral “S Type” EMC Filter
Storage Temperature:	-40…85 °C (-40…185 °F)
Atmosphere:	Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.
Relative Humidity:	0 to 95% non-condensing
Shock:	15 g peak for 11 ms duration (±1.0 ms)
Vibration:	1 g peak, 5 to 2000 Hz

Technical Specifications
Category	Specification
Protection	Motor Protection:	I2t overload protection - 150% for 60 seconds, 200% for 3 seconds (provides Class 10 protection)
	Overcurrent:	200% hardware limit, 300% instantaneous fault
	AC Input Overvoltage Trip     100…120V:     200…240V:     380…480V:     460…600V:	150V AC 290V AC 575V AC 711V AC
	AC Input Undervoltage Trip     100…120V:     200…240V:     380…480V:     460…600V:	75V AC 150V AC 275V AC 344V AC (P042 = 3 “High Voltage”) 275V AC (P042 = 2 “Low Voltage”)
	Bus Overvoltage Trip     100…120V:     200…240V:     380…480V:     460…600V:	405V AC 405V AC 810V AC 1005V AC
	Bus Undervoltage Trip     100…120V:     200…240V:     380…480V:     460…600V:	210V DC 210V DC 390V DC 487V DC (P042 = 3 “High Voltage”) 390V DC (P042 = 2 “Low Voltage”)
	Logic Control Ride-Thru:	Minimum is 0.5…2 seconds, typical
	Faultless Power Ride-Thru:	100 milliseconds
	Dynamic Braking	Internal brake IGBT included with all ratings except when no brake is specified.
	Recommended Fuses/Circuit Breakers     Fuse:     Circuit Breakers:	UL Class J, CC, T or Type BS88; 600V (550V) or equivalent. HMCP circuit breaker or equivalent.
Electrical	Efficiency:	97.5% (Typical)
	Voltage Tolerance:	100…120V, 200…240V, 380…480V, 460…600V: ±10%
	Input Frequency Tolerance:	48…63 Hz
	Input Phases:	Three-phase input provides full rating. Single-phase operation provides 35% rated current.
	Displacement Power Factor:	0.98 across entire speed range
	Maximum Short Circuit Rating:	100,000 Amps symmetrical
	Actual Short Circuit Rating:	Determined by AIC Rating of installed fuse/circuit breaker.
	Transistor Type:	Isolated Gate Bipolar (IGBT)
Control	Carrier Frequency:	2…16 kHz. Drive rating based on 4 kHz.
	Output Frequency:	0…400 Hz (Programmable)
	Frequency Accuracy     Digital Input:     Analog Input:     Analog Output:	Within ±0.05% of set output frequency. Within 0.5% of maximum output frequency, 10-Bit resolution ±2% of full scale, 10-Bit resolution
	Speed Regulation - Open Loop with Slip Compensation:	±1% of base speed across a 60:1 speed range.
	Stop Modes:	Multiple programmable stop modes including; Ramp, Coast, DC Brake, Ramp-to-Hold and S Curve.
	Accel/Decel:	Two independently programmable accel and decel times. Each time may be programmed from 0…600 seconds in 0.1 second increments.
	Intermittent Overload:	150% Overload capability for up to 1 minute 200% Overload capability for up to 3 seconds
	Electronic Motor Overload Protection:	Class 10 protection with speed sensitive response and power-down overload retention function.
Control I/O	Digital Control Inputs     Current:     SRC (Source) Mode:     SNK (Sink) Mode:	6 mA On = 18…24V, Off = 0…6V On = 0…6V, Off = 18…24V
	Analog Control Inputs     0…10V DC:     4…20 mA:     External Pot:	100k ohm input impedance 250 ohm input impedance 1…10k ohms, 2 Watt minimum
	Control Output     Relay         Resistive Rating:         Inductive Rating:     Opto         Rating:     Analog         Resolution:         0 to 10V DC Analog:         4…20mA Analog:	Programmable Output, Form C Relay 3.0 A at 30V DC, 125 and 240V AC 0.5 A at 30V DC, 125 and 240V AC 30V DC, 50 mA, Non-inductive 10-bit 1k ohm minimum 525 ohm maximum

For detailed dimensions, refer to the PowerFlex 4/40 Technical Data.

Dimensions are in mm (in.) - weights are in kg (lb)

IP20, NEMA/UL Type Open
Frame	H	H1 ⋆	H2 ‡	W	D	D2 ‡	Weight
B	180.0 (7.09)	213.0 (8.39)	244.0 (9.61)	100.0 (3.94)	136.0 (5.35)	161.0 (6.33)	2.22 (4.9)
C	260.0 (10.20)	320.0 (12.60)	320.0 (12.60)	130.0 (5.10)	180.0 (7.10)	205.0 (8.08)	4.31 (9.5)
⋆ Drive with IP30, NEMA 1/UL Type 1 option kit installed.
‡ Drive with IP30, NEMA 1/UL Type 1 option kit and Communication Option (22-JBCx) installed.

Flange Mount
Frame	H	W	D1	D2	Weight
B	250.0 (9.84)	244.0 (9.61)	94.3 (3.71)	63.1 (2.48)	Refer to the PowerFlex 4/40 Technical Data
C	325.0 (12.80)	300.0 (11.81)	105.8 (4.17)	138.2 (5.44)

IP66, NEMA/UL Type 4X/12
Frame	H	W	D	Weight
B	270.0 (10.63)	165.0 (6.50)	198.0 (7.80)	Refer to the PowerFlex 4/40 Technical Data