PowerFlex 40P

Click to enlarge - pf40p_angl_trsp


The PowerFlex 40P AC drive addresses user needs for closed loop control with an option for Category 3 Safe Torque-off in a compact and cost effective design. Based on the popular PowerFlex 40 this drive is designed to meet global OEM and end-user demands for flexibility, space savings and ease of use. This drive is a cost-effective alternative for speed or basic position control of applications such as diverters, smart conveyors, packaging machines, palletizers, drafting machines, ring spinning machines and synthetic fiber spinning machines and shares common options and accessories with the PowerFlex 40.

at a glance …
Ratings
    200…240V:
    380…480V:
    500…600V:

0.4…7.5 kW / 0.5…10 Hp / 2.3…33 A
0.4…11 kW / 0.5…15 Hp / 1.4…24 A
0.75…11 kW / 1…15 Hp / 1.7…19 A
Motor Control
  • V/Hz control

  • Sensorless Vector Control
  • Communications Integral RS 485 (see Communication Option Kits)
    User Interface Integral keypad and local LED (see Human Interface Modules and Accessories for options)
    Enclosures
  • IP20, NEMA/UL Type Open

  • Flange Mount - Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X

  • IP30, NEMA/UL Type 1 (with optional kit)
  • Safety
  • DriveGuard Safe Torque-Off / EN 954-1 Cat. 3
  • Additional
    Features
  • Speed control with and without encoder feedback

  • Fiber application specific features

  • StepLogic allows operation as an independent position controller
  • Certifications
  • C-Tick

  • c-UL, UL

  • CE (240 and 480V Ratings)

  • TÜV FS ISO/EN13849-1 (EN954-1) with Safe Torque-Off option
  • Additional Information PowerFlex 40P Technical Data, publication 22D-TD001
    PowerFlex 40P User Manual, publication 22D-UM001
     

    To interpret the meaning of a catalog number, match the values of the catalog number code in positions a, b, c, etc. with the tables labeled a, b, c, etc. below.

    22D B    2P3    N    1    0    4    AA
    a    b    c1…c3    d    e    f    g    h

    a
    Drive
    Code Type
    22D PowerFlex 40P

    b
    Voltage Rating
    Code Voltage Ph.
    B 240V AC 3
    D 480V AC 3
    E 600V AC 3

    c1
    Rating
    200…240V Three-Phase Input
    Code Amps kW (Hp)
    2P3 2.3 0.4 (0.5)
    5P0 5.0 0.75 (1.0)
    8P0 8.0 1.5 (2.0)
    012 12 2.2 (3.0)
    017 17.5 3.7 (5.0)
    024 24 5.5 (7.5)
    033 33 7.5 (10)

    c2
    Rating
    380…480V Three-Phase Input
    Code Amps kW (Hp)
    1P4 1.4 0.4 (0.5)
    2P3 2.3 0.75 (1.0)
    4P0 4.0 1.5 (2.0)
    6P0 6.0 2.2 (3.0)
    010 10.5 4.0 (5.0)
    012 12 5.5 (7.5)
    017 17 7.5 (10)
    024 24 11 (15)

    c3
    Rating
    460…600V Three-Phase Input
    Code Amps kW (Hp)
    1P7 1.7 0.75 (1.0)
    3P0 3.0 1.5 (2.0)
    4P2 4.2 2.2 (3.0)
    6P6 6.6 4.0 (5.0)
    9P9 9.9 5.5 (7.5)
    012 12 7.5 (10)
    019 19 11 (15)

    d
    Enclosure
    Code Enclosure
    N Panel Mount - IP 20 (NEMA Type Open)
    F Flange Mount - IP 20 (NEMA Type Open)
    H Plate Drive - IP 20 (NEMA Type Open)

    e
    HIM
    Code HIM Version
    1 Display/Fault Reset Only
    2 Display/Fault Reset Only (Plate Drive)

    f
    Emission Class
    Code EMC Filter
    0 No Filter

    g
    Version
    Code Version
    4 Standard

    h
    Optional
    Code Purpose
    AA through ZZ Reserved for custom firmware

    The catalog numbers listed below are for base drives in their respective power ratings. Click "Build a Catalog Number" to configure a drive for ordering. For detailed drive information, refer to the PowerFlex 40P Technical Data, publication 22D-TD001.

    200…240V AC, Three-Phase Drives (50/60 Hz, No Filter)
    Drive Ratings IP20/NEMA Type Open IP20 Plate Drive IP20 Flange Mount ⋆ 
    kW Hp Output Current Frame Size Cat. No. Cat. No. Cat. No.
    A
    0.4 0.5 2.3 B 22D-B2P3N104 22D-B2P3H204 22D-B2P3F104
    0.75 1 5 B 22D-B5P0N104 22D-B5P0H204 22D-B5P0F104
    1.5 2 8 B 22D-B8P0N104 22D-B8P0H204 22D-B8P0F104
    2.2 3 12 B 22D-B012N104 22D-B012H204 22D-B012F104
    3.7 5 17.5 B 22D-B017N104 22D-B017H204 22D-B017F104
    5.5 7.5 24 C 22D-B024N104 22D-B024H204 22D-B024F104
    7.5 10 33 C 22D-B033N104 22D-B033H204 22D-B033F104
    ⋆ Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.

    380…480V AC, Three-Phase Drives (50/60 Hz, No Filter)
    Drive Ratings IP20/NEMA Type Open IP20 Plate Drive IP20 Flange Mount ⋆ 
    kW Hp Output Current Frame Size Cat. No. Cat. No. Cat. No.
    A
    0.4 0.5 1.4 B 22D-D1P4N104 22D-D1P4H204 22D-D1P4F104
    0.75 1 2.3 B 22D-D2P3N104 22D-D2P3H204 22D-D2P3F104
    1.5 2 4 B 22D-D4P0N104 22D-D4P0H204 22D-D4P0F104
    2.2 3 6 B 22D-D6P0N104 22D-D6P0H204 22D-D6P0F104
    4 5 10.5 B 22D-D010N104 22D-D010H204 22D-D010F104
    5.5 7.5 12 C 22D-D012N104 22D-D012H204 22D-D012F104
    7.5 10 17 C 22D-D017N104 22D-D017H204 22D-D017F104
    11 15 24 C 22D-D024N104 22D-D024H204 22D-D024F104
    ⋆ Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.

    500…600V AC, Three-Phase Drives (50/60 Hz, No Filter)
    Drive Ratings IP20/NEMA Type Open IP20 Plate Drive IP20 Flange Mount ⋆ 
    kW Hp Output Current Frame Size Cat. No. Cat. No. Cat. No.
    A
    0.75 1 1.7 B 22D-E1P7N104 22D-E1P7H204 22D-E1P7F104
    1.5 2 3 B 22D-E3P0N104 22D-E3P0H204 22D-E3P0F104
    2.2 3 4.2 B 22D-E4P2N104 22D-E4P2H204 22D-E4P2F104
    4 5 6.6 B 22D-E6P6N104 22D-E6P6H204 22D-E6P6F104
    5.5 7.5 9.9 C 22D-E9P9N104 22D-E9P9H204 22D-E9P9F104
    7.5 10 12 C 22D-E012N104 22D-E012H204 22D-E012F104
    11 15 19 C 22D-E019N104 22D-E019H204 22D-E019F104
    ⋆ Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.

    Human Interface Modules and Accessories
    Description Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    Remote (Panel Mount) LCD Display, Digital Speed Control, CopyCat Capable. Includes 2.0 meter cable. IP66, NEMA Type 4X/12 - Indoor Use Only. 22-HIM-C2S ♣  ü ü ü ü ü
    Remote Handheld, LCD Display, Full Numeric Keypad, Digital Speed Control, CopyCat Capable. Includes 1.0 meter cable. IP30, NEMA Type 1. Panel mount with optional Bezel Kit. 22-HIM-A3 ü ü ü ü ü
    Bezel Kit. Panel Mount for LCD Display, Remote Handheld Unit. IP30, NEMA Type 1. Includes a 22-RJ45CBL-C20 cable. 22-HIM-B1 ü ü ü ü ü
    DSI HIM Cable (DSI HIM to RJ45 cable)            
    1.0 Meter (3.3 Feet) 22-HIM-H10 ü ü ü ü ü
    2.9 Meter (9.51 Feet) 22-HIM-H30 ü ü ü ü ü
    ♣ The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.

    Safety Options
    Description Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    DriveGuard Safe Torque-Off 20A-DG01       ü  
      

    Other Options
    Description Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    Auxiliary Relay Board - Expands drive output capabilities - Frames D…H only. AK-U9-RLB1         ü
      

    Terminators
    Description ⋆  Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    for use with 3.7 kW (5 Hp) & below drives 1204-TFA1 ü ü ü ü ü
    for use with 1.5 kW (2 Hp) & up drives 1204-TFB2 ü ü ü ü ü
    ⋆ Refer to Appendix A of publication Drives-IN001 for selection information.

    Reflected Wave Reduction Modules w/Common Mode Choke
    Description ⋆  Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    17A with Common Mode Choke 1204-RWC-17-A ü ü ü ü ü
    ⋆ Refer to Appendix A of publication Drives-IN001 for selection information.

    Reflected Wave Reduction Modules
    Voltage ND kW ND Hp Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    380… 480V AC 2.2…4 3…5 1321-RWR8-DP ü ü ü ü ü
    4 5 1321-RWR12-DP ü   ü ü ü
    5.5 7.5 1321-RWR18-DP ü   ü ü ü
    7.5 10 1321-RWR25-DP ü   ü ü ü
    11 15 1321-RWR25-DP ü   ü ü ü
    15 20 1321-RWR35-DP         ü
    18.5 25 1321-RWR45-DP         ü
    22 30 1321-RWR55-DP         ü
    30 40 1321-RWR80-DP         ü
    37 50 1321-RWR80-DP         ü
    45 60 1321-RWR100-DP         ü
    55 75 1321-RWR130-DP         ü
    75 100 1321-RWR160-DP         ü
    90 125 1321-RWR200-DP         ü
    110 150 1321-RWR250-DP         ü
    149 200 1321-RWR320-DP         ü
    187 250 1321-RWR320-DP         ü
    500… 600V AC 4 5 1321-RWR8-EP     ü ü  
    5.5 7.5 1321-RWR12-EP     ü ü  
    7.5 10 1321-RWR18-EP     ü ü  
    11 15 1321-RWR25-EP     ü ü  
      

    Communication Option Kits
    Description Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    BACnet® MS/TP RS485 Communication Adapter 22-COMM-B   ü §  ü ∆    ü
    ControlNet™ Communication Adapter 22-COMM-C ü §  ü §  ü ∆  ü ∆  ü
    DeviceNet™ Communication Adapter 22-COMM-D ü §  ü §  ü ∆  ü ∆  ü
    EtherNet/IP™ Communication Adapter 22-COMM-E ü §  ü §  ü ∆  ü ∆  ü
    LonWorks® Communication Adapter 22-COMM-L   ü §  ü ∆  ü ∆  ü
    PROFIBUS™ DP Communication Adapter 22-COMM-P ü § ‡  ü § ‡  ü ∆  ü ∆  ü
    Serial Converter Module (RS485 to RS232). Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive™ software. Includes DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD. 22-SCM-232 ü ü ü ü ü
    Serial Cable. 2.0 meter with a locking low profile connector. Connects the serial converter to a 9-pin sub-miniature D female computer connector. 1203-SFC ü ü ü ü ü
    Serial Null Modem Adapter. Use when connecting the serial converter to DriveExplorer on a handheld PC. 1203-SNM ü ü ü ü ü
    Universal Serial Bus™ (USB) Converter includes 2m USB, 20-HIM-H10 & 22-HIM-H10 Cables 1203-USB ü ü ü ü ü
    DSI Cable. 2.0 meter RJ45 to RJ45 cable, male to male connectors. 22-RJ45CBL-C20 ü ü ü ü ü
    Splitter Cable. RJ45 one to two port splitter cable. AK-U0-RJ45-SC1 ü ü ü ü ü
    Terminal Block. RJ45 two position terminal block (6 pieces) with two 120 Ohm terminating resistors (loose). AK-U0-RJ45-TB2P ü ü ü ü ü
    Terminating Resistors. 120 Ohm resistor embedded in an RJ45 connector (2 pieces). AK-U0-RJ45-TR1 ü ü ü ü ü
    DSI External Communications Kit. External mounting kit for 22-COMM Communication Adapters. 22-XCOMM-DC-BASE ü ü ü ü ü
    External Communications Kit Power Supply
    Optional 100…240V AC Power Supply for External DSI Communications Kit.
    20-XCOMM-AC-PS1 ü ü ü ü ü
    PowerFlex Compact I/O DSI/Modbus Communications Module 1769-SM2 ü ü ü ü ü
    Serial Flash Firmware Kit
    Updates drive firmware via computer.
    AK-U9-FLSH1         ü
    Communication Adapter Cover
    Houses the Communication Adapter for B & C Frame drives. Note: Cover adds 25 mm (0.98 in.) to the overall depth of the drive.
               
    Frame B Drive (PowerFlex 40) 22B-CCB     ü ♦     
    Frame C Drive (PowerFlex 40) 22B-CCC     ü ♦     
    Frame C Drive (PowerFlex 400) 22C-CCC         ü ♦ 
    Frame B Drive (PowerFlex 40P) 22D-CCB       ü ♦   
    Frame C Drive (PowerFlex 40P) 22D-CCC       ü ♦   
    ‡ When a 22-COMM-P adapter is configured for multi-drive mode, a PowerFlex 40, 40P or 400 drive must be used as a master drive on the network.
    § PowerFlex 4 & 4M drives require External DSI Communication Kits. Communication Adapters cannot be drive mounted.
    ∆ Requires a Communication Adapter Cover when used with Frame B & C PowerFlex 40/40P drives or Frame C PowerFlex 400 drives.
    ♦ If IP30, NEMA/UL Type 1 is required, a 22-JBCB (Frame B drives) or 22-JBCC (Frame C drives) must also be ordered.

    IP30, NEMA/UL Type 1 Conversion Kit
    Description Frame Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes conduit box, mounting screws and plastic top panel. A 22-JBAA   ü      
    B 22-JBAB   ü ü ü  
    C 22-JBAC     ü ü ü
    Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes communication option conduit box, mounting screws and plastic top panel. B 22-JBCB     ü ü  
    C 22-JBCC     ü ü ü
      

    Dynamic Brakes Resistors
    Drive Rating Minimum Resistance Resistance ♠  Cat. No. ▶  Used with PowerFlex Drive
    Voltage kW Hp Ohms ±10% Ohms ±5% 4M 4 40 40P 400
    100…120V, 50/60 Hz,
    Single -Phase
    0.2 0.25 48 91 AK-R2-091P500   ü      
    0.4 0.5 48 91 AK-R2-091P500   ü ü    
    0.75 1 48 91 AK-R2-091P500   ü ü    
    1.1 1.5 48 91 AK-R2-091P500     ü    
    200…240V, 50/60 Hz,
    Single-Phase
    0.2 0.25 48 91 AK-R2-091P500   ü      
    0.4 0.5 48 91 AK-R2-091P500   ü ü    
    0.75 1 48 91 AK-R2-091P500   ü ü    
    1.5 2 48 91 AK-R2-091P500   ü ü    
    2.2 3 32 47 AK-R2-047P500     ü    
    200…240V, 50/60 Hz,
    Three-Phase
    0.2 0.25 48 91 AK-R2-091P500   ü      
    0.4 0.5 48 91 AK-R2-091P500   ü ü ü  
    0.75 1 48 91 AK-R2-091P500   ü ü ü  
    1.5 2 48 91 AK-R2-091P500   ü ü ü  
    2.2 3 32 47 AK-R2-047P500   ü ü ü  
    3.7 5 19 47 AK-R2-047P500   ü ü ü  
    5.5 7.5 13 30 AK-R2-030P1K2 ü   ü ü  
    7.5 10 10 30 AK-R2-030P1K2 ü   ü ü  
    380…480V, 50/60 Hz,
    Three-Phase
    0.4 0.5 97 360 AK-R2-360P500   ü ü ü  
    0.75 1 97 360 AK-R2-360P500   ü ü ü  
    1.5 2 97 360 AK-R2-360P500   ü ü ü  
    2.2 3 97 120 AK-R2-120P1K2   ü ü ü  
    4.0 5 77 120 AK-R2-120P1K2   ü ü ü  
    5.5 7.5 55 120 AK-R2-120P1K2 ü   ü ü  
    7.5 10 39 120 AK-R2-120P1K2 ü   ü ü  
    11 15 24 120 AK-R2-120P1K2 &  ü   ü ü  
    500…600V, 50/60 Hz,
    Three-Phase
    0.75 1 120 360 AK-R2-360P500     ü ü  
    1.5 2 120 360 AK-R2-360P500     ü ü  
    2.2 3 82 120 AK-R2-120P1K2     ü ü  
    4.0 5 82 120 AK-R2-120P1K2     ü ü  
    5.5 7.5 51 120 AK-R2-120P1K2     ü ü  
    7.5 10 51 120 AK-R2-120P1K2     ü ü  
    11 15 51 120 AK-R2-120P1K2 &      ü ü  
    ♠ Verify resistor Ohms against minimum resistance for drive being used.
    ▶ Resistors listed are rated 5% duty cycle.
    & Requires two resistors wired in parallel.

    Spare Parts
    Description Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    Fan Replacement Kits Fan Replacement Kit - Frame A SK-U1-FAN1-A1   ü      
    Fan Replacement Kit - Frame B, 1 Fan SK-U1-FAN1-B1   ü ü ü  
    Fan Replacement Kit - Frame B, 2 Fans SK-U1-FAN2-B1   ü ü ü  
    Fan Replacement Kit - Frame A SK-U1-FFAN1-A1 ü        
    Fan Replacement Kit - Frame B SK-U1-FFAN1-B1 ü        
    Fan Replacement Kit - Frame C SK-U1-FFAN1-C1 ü        
    Fan Replacement Kit - Frame C, 1 Fan SK-U1-FAN1-C1     ü ü ü ⋆ 
    Fan Replacement Kit - Frame C, 1 Fan, 15 Hp SK-U1-FAN1-C2     ü ü ü ‡ 
    Fan Replacement Kit, NEMA 4X SK-U1-FAN1-B4     ü    
    Fan Replacement Kit - Frame D, 2 Fans, B049…B090 & D038…D060 Ratings SK-U1-FAN2-D1         ü
    Fan Replacement Kit - Frame E, 2 Fans, B120…B145 & D072…D142 Ratings SK-U1-FAN2-E2         ü
    Fan Replacement Kit - Frame F, 2 Fans, IGBT, D170 & D208 Ratings SK-U1-FAN2-F1         ü
    Fan Replacement Kit - Frame F, 1 Fan, Rectifier, D170 & D208 Ratings SK-U1-FAN1-F2         ü
    Fan Replacement Kit - Frame F, 1 Fan, Choke, D170 & D208 Ratings SK-U1-FAN1-F3         ü
    Fan Replacement Kit - Frame G, 1 Fan (Side), D260 & D310 Ratings SK-U1-FAN1-G1         ü
    Fan Replacement Kit - Frame G, 4 Fans (Bottom), D260 & D310 Ratings SK-U1-FAN4-G3         ü
    Fan Replacement Kit - Frame H, 1 Fan (Upper Side), D370 & D460 Ratings SK-U1-FAN1-H1         ü
    Fan Replacement Kit - Frame H, 1 Fan (Middle Side), D370 & D460 Ratings SK-U1-FAN1-H2         ü
    Fan Replacement Kit - Frame H, 4 Fans (Bottom), D370 & D460 Ratings SK-U1-FAN4-H3         ü
    Covers Encoder Terminal Cover (All Frames) SK-U1-DCVR4-EN       ü  
    Frame A Cover with Power Terminal Guard SK-U1-ACVR1-A1   ü      
    Frame B Cover with Power Terminal Guard SK-U1-ACVR1-B1   ü      
    Frame A Cover SK-U1-FCVR-A1 ü        
    Frame B Cover SK-U1-FCVR-B1 ü        
    Frame C Cover SK-U1-FCVR-C1 ü        
    Frame B Cover with Power Terminal Guard SK-U1-BCVR1-B1     ü    
    Frame C Cover with Power Terminal Guard SK-U1-BCVR1-C1     ü    
    Frame B Cover, NEMA 4X SK-U1-BCVR1-B4     ü    
    Frame B Cover with Power Terminal Guard SK-U1-DCVR3-B1       ü  
    Frame C Cover with Power Terminal Guard SK-U1-DCVR3-C1       ü  
    Frame C Cover with Power Terminal Guard SK-U1-CCVR1-C1         ü
    Frame D Cover SK-U1-CCVR1-D1         ü
    Frame E Cover SK-U1-CCVR1-E1         ü
    Frame F Cover SK-U1-CCVR1-F1         ü
    Frame G Cover SK-U1-CCVR1-G1         ü
    Frame H Cover SK-U1-CCVR1-H1         ü
    NEMA 4X Replacement Conduit Plugs SK-U1-PLUGS-B4     ü    
    ⋆ 3…10 HP @ 200…240V AC and 3…10 HP @ 380…480V AC
    ‡ 15…20 HP @ 380…480V AC

    EMC Filters (Required to Meet CE Certification)
    Drive Ratings PowerFlex 4M PowerFlex 4 PowerFlex 40/40P PowerFlex 400
    Input Voltage kW Hp S Type Filter L Type Filter S Type Filter L Type Filter S Type Filter L Type Filter IP00 (NEMA/UL Type Open)
    Cat. No. ⋆  Cat. No. §  Cat. No. ⋆  Cat. No. §  Cat. No. ⋆  Cat. No. §  Cat. No. ⋆ 
    100…120V,
    50/60 Hz,
    Single-Phase
    0.2 0.25 22F-RF010-AL 22-RF010-AL
    0.4 0.5 22F-RF010-AL 22-RF010-AL 22-RF018-BL ∆ 
    0.75 1 22F-RF025-BL 22-RF018-BL 22-RF018-BL ∆ 
    1.1 1.5 22F-RF025-BL 22-RF025-CL ♣  22-RF018-BL ∆ 
    200…240V,
    50/60 Hz,
    Single-Phase
    0.2 0.25 ‡  22F-RF010-AL ‡  22-RF010-AL
    0.4 0.5 ‡  22F-RF010-AL ‡  22-RF010-AL ‡  22-RF018-BL ∆ 
    0.75 1 ‡  22F-RF010-AL ‡  22-RF010-AL ‡  22-RF018-BL ∆ 
    1.5 2 ‡  22F-RF025-BL ‡  22-RF018-BL ‡  22-RF018-BL ∆ 
    2.2 3 ‡  22F-RF025-BL ‡  22-RF025-CL ∆ 
    200…240V,
    50/60 Hz,
    Single-Phase,
    NO BRAKE
    0.2 0.25 ‡  22-RF010-AL
    0.4 0.5 ‡  22-RF010-AL
    0.75 1 ‡  22-RF010-AL
    1.5 2 ‡  22-RF018-BL
    2.2 3 ‡  22-RF025-CL ♣ 
    200…240V,
    50/60 Hz,
    Three-Phase
    0.2 0.25 22F-RF9P5-AS 22F-RF9P5-AL 22-RF9P5-AS 22-RF9P5-AL
    0.4 0.5 22F-RF9P5-AS 22F-RF9P5-AL 22-RF9P5-AS 22-RF9P5-AL 22-RF021-BS ♦  22-RF021-BL
    0.75 1 22F-RF9P5-AS 22F-RF9P5-AL 22-RF9P5-AS 22-RF9P5-AL 22-RF021-BS ♦  22-RF021-BL
    1.5 2 22F-RF9P5-AS 22F-RF9P5-AL 22-RF9P5-AS 22-RF9P5-AL 22-RF021-BS ♦  22-RF021-BL
    2.2 3 22F-RF021-BS 22F-RF021-BL 22-RF021-BS 22-RF021-BL 22-RF021-BS ♦  22-RF021-BL 22-RF034-CS
    3.7 5 22F-RF021-BS 22F-RF021-BL 22-RF021-BS 22-RF021-BL 22-RF021-BS ♦  22-RF021-BL 22-RF034-CS
    5.5 7.5 22F-RF039-CS 22F-RF039-CL 22-RF034-CS 22-RF034-CL 22-RF034-CS
    7.5 10 22F-RF039-CS 22F-RF039-CL 22-RF034-CS 22-RF034-CL 22-RF034-CS
    11 15 22-RFD070
    15 20 22-RFD100
    18.5 25 22-RFD100
    22 30 22-RFD150
    30 40 22-RFD150
    37 50 22-RFD180
    380…480V,
    50/60 Hz,
    Three-Phase
    0.4 0.5 22F-RF6P0-AS 22F-RF6P0-AL 22-RF5P7-AS 22-RF5P7-AL 22-RF012-BS 22-RF012-BL
    0.75 1 22F-RF6P0-AS 22F-RF6P0-AL 22-RF5P7-AS 22-RF5P7-AL 22-RF012-BS 22-RF012-BL
    1.5 2 22F-RF6P0-AS 22F-RF6P0-AL 22-RF5P7-AS 22-RF5P7-AL 22-RF012-BS 22-RF012-BL
    2.2 3 22F-RF012-BS 22F-RF012-BL 22-RF012-BS 22-RF012-BL 22-RF012-BS 22-RF012-BL 22-RF018-CS
    3.7 5 22F-RF012-BS 22F-RF012-BL 22-RF012-BS 22-RF012-BL 22-RF012-BS 22-RF012-BL 22-RF018-CS
    5.5 7.5 22F-RF026-CS 22F-RF026-CL 22-RF018-CS 22-RF018-CL 22-RF018-CS
    7.5 10 22F-RF026-CS 22F-RF026-CL 22-RF018-CS 22-RF018-CL 22-RF018-CS
    11 15 22F-RF026-CS 22F-RF026-CL 22-RF026-CS 22-RF026-CL 22-RF026-CS
    15 20 22-RFD036
    18.5 25 22-RFD050
    22 30 22-RFD050
    30 40 22-RFD070
    37 50 22-RFD100
    45 60 22-RFD100
    55 75 22-RFD150
    75 100 22-RFD180
    90 125 22-RFD208
    110 150 22-RFD208
    132 200 22-RFD323
    160 250 22-RFD480
    200 300 22-RFD480
    250 350 22-RFD480
      

    EMC Filters (continued)
    Drive Ratings PowerFlex 4M PowerFlex 4 PowerFlex 40/40P PowerFlex 400
    Input Voltage kW Hp S Type Filter L Type Filter S Type Filter L Type Filter S Type Filter L Type Filter IP00 (NEMA/UL Type Open)
    Cat. No. ⋆  Cat. No. §  Cat. No. ⋆  Cat. No. §  Cat. No. ⋆  Cat. No. §  Cat. No. ⋆ 
    500…600V,
    50/60 Hz,
    Three-Phase
    0.75 1 22-RF8P0-BL
    1.5 2 22-RF8P0-BL
    2.2 3 22-RF8P0-BL
    4.0 5 22-RF8P0-BL
    5.5 7.5 22-RF015-CL
    7.5 10 22-RF015-CL
    11 15 22-RF024-CL
    ⋆ This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments.
    ‡ Drives are available in these ratings with internal “S Type” filters.
    § This filter is suitable for use with a cable length of up to 100 meters for Class A and 5 meters for Class B environments.
    ♣ The piggyback mounting option cannot be used with Frame B PowerFlex 4 drives and Frame C EMC Line Filters.
    ∆ PowerFlex 40 Only.
    ♦ Filter must be Series B or later.

    DC Series Bus Inductors
    Drive Rating Inductance Cat. No. Used with PowerFlex Drive
    Voltage kW Hp Amps mH 4M 4 40 40P 400
    200…240V,
    50/60 Hz,
    Three-Phase
    2.2 3 12 1.00 1321-DC12-1         ü
    3.7 5 17.5 0.65 1321-DC18-1         ü
    5.5 7.5 32 0.85 1321-DC32-1     ü   ü
    7.5 10 40 0.75 1321-DC40-2     ü   ü
    400…480V,
    50/60 Hz,
    Three-Phase
    2.2 3 6 2 1321-DC9-2         ü
    4.0 5 10.5 2.1 1321-DC12-2         ü
    5.5 7.5 18 3.75 1321-DC18-4     ü   ü
    7.5 10 25 1.28 1321-DC25-4     ü   ü
    11 15 32 2.68 1321-DC32-3     ü   ü
    15 20 30 2.5 1321-DC40-4         ü
    500…600V,
    50/60 Hz,
    Three-Phase
    5.5 7.5 12 2.1 1321-DC12-2_600     ü    
    7.5 10 18 3.75 1321-DC18-4     ü    
    11 15 25 1.28 1321-DC25-4     ü    
      

    Isolation Transformers for PowerFlex 400 - IP32, NEMA/UL Type 3R Standalone, 4…6% Nominal Impedance
                 
    Click to enlarge - xfmr_sch1   Click to enlarge - xfmr_sch2   Click to enlarge - xfmr_sch3   Click to enlarge - xfmr_sch4
    Diagram 1   Diagram 2   Diagram 3
    230V Primary, 460V Secondary Only
      Diagram 4
    230V Primary, 460V Secondary Only

    Rating Wiring Diagram 208V, 60 Hz, Three-Phase Secondary 230V, 60 Hz, Three-Phase Secondary 460V, 60 Hz, Three-Phase Secondary
    208V Primary 230V Primary 460V Primary 575V Primary 230V Primary 460V Primary 575V Primary
    kW Hp Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
    2.2 3.0 1/3 1321-3TW005-XX 1321-3TW005-AA 1321-3TW005-BA 1321-3TW005-CA 1321-3TW005-AB 1321-3TW005-BB 1321-3TW005-CB
    22 30 2/4 1321-3TW040-AA 1321-3TW040-BA 1321-3TW040-CA 1321-3TW040-AB 1321-3TW040-BB 1321-3TW040-CB
    30 40 2/4 1321-3TW051-AA 1321-3TW051-BA 1321-3TW051-CA 1321-3TW051-AB 1321-3TW051-BB 1321-3TW051-CB
    37 50 2/4 1321-3TH063-AA 1321-3TH063-BA 1321-3TH063-AB 1321-3TH063-BB
    45 60 2/4 1321-3TH075-AB 1321-3TH075-BB
    55 75 2/4 1321-3TH093-AB 1321-3TH093-BB
    75 100 2/4 1321-3TH118-AB 1321-3TH118-BB
    90 125 2/4 1321-3TH145-AB 1321-3TH145-BB
    110 150 2/4 1321-3TH175-AB 1321-3TH175-BB
    132 200 2/4 1321-3TH220-AB 1321-3TH220-BB
    160 250 2/4 1321-3TH275-AB 1321-3TH275-BB
    200 300 2/4 1321-3TH330-AB 1321-3TH330-BB
    250 350 2/4 1321-3TH440-AB 1321-3TH440-BB
      

    Input & Output Line Reactors - 3% Impedance
    Drive Ratings IP00 ⋆ 
    (NEMA/UL Open Type)
    IP11 ⋆ 
    (NEMA/UL Type 1)
    Used with PowerFlex Drive
    Voltage kW Hp Amps Cat. No. Cat. No. 4M 4 40 40P 400
    200…240V,
    60 Hz,
    Three-Phase
    0.2 0.25 2.0 1321-3R2-A ü ü      
    0.4 0.5 4.0 1321-3R4-B ü ü ü ü  
    0.75 1 8.0 1321-3R8-B ü ü ü ü  
    1.5 2 8.0 1321-3R8-A ü ü ü ü  
    2.2 3 12 1321-3R12-A 1321-3RA12-A ü ü ü ü ü
    3.7 5 17.5 1321-3R18-A 1321-3RA18-A ü ü ü ü ü
    5.5 7.5 24 1321-3R25-A 1321-3RA25-A ü   ü ü ü
    7.5 10 33 1321-3R35-A 1321-3RA35-A ü   ü ü ü
    11 15 49 1321-3R45-A 1321-3RA45-A         ü
    15 20 65 1321-3R55-A 1321-3RA55-A         ü
    18.5 25 75 1321-3R80-A 1321-3RA80-A         ü
    22 30 90 1321-3R80-A 1321-3RA80-A         ü
    30 40 120 1321-3R100-A 1321-3RA100-A         ü
    37 50 145 1321-3R130-A 1321-3RA130-A         ü
    380…480V,
    60 Hz,
    Three-Phase
    0.4 0.5 2.0 1321-3R2-B ü ü ü ü  
    0.75 1 4.0 1321-3R4-C ü ü ü ü  
    1.5 2 4.0 1321-3R4-B ü ü ü ü  
    2.2 3 6.0 1321-3R8-C 1321-3RA8-C ü ü ü ü ü
    4.0 5 10.5 1321-3R8-B 1321-3RA8-B ü ü ü ü ü
    5.5 7.5 12 1321-3R12-B 1321-3RA12-B ü   ü ü ü
    7.5 10 17 1321-3R18-B 1321-3RA18-B ü   ü ü ü
    11 15 22 1321-3R25-B 1321-3RA25-B ü   ü ü ü
    15 20 30 1321-3R35-B 1321-3RA35-B         ü
    18.5 25 38 1321-3R35-B 1321-3RA35-B         ü
    22 30 45.5 1321-3R45-B 1321-3RA45-B         ü
    30 40 60 1321-3R55-B 1321-3RA55-B         ü
    37 50 72 1321-3R80-B 1321-3RA80-B         ü
    45 60 88 1321-3R80-B 1321-3RA80-B         ü
    55 75 105 1321-3R100-B 1321-3RA100-B         ü
    75 100 142 1321-3R130-B 1321-3RA130-B         ü
    90 125 170 1321-3R160-B 1321-3RA160-B         ü
    110 150 208 1321-3R200-B 1321-3RA200-B         ü
    500…600V,
    60 Hz,
    Three-Phase
    0.75 1 2.0 1321-3R2-B     ü ü  
    1.5 2 4.0 1321-3R4-C     ü ü  
    2.2 3 4.0 1321-3R4-B     ü ü  
    4.0 5 8.0 1321-3R8-C     ü ü  
    5.5 7.5 12 1321-3R12-B     ü ü  
    7.5 10 12 1321-3R12-B     ü ü  
    11 15 18 1321-3R18-B     ü ü  
    ⋆ Catalog numbers listed are for 3% impedance. 5% impedance reactor types are also available. Refer to publication 1321-TD001….

    For details, refer to the PowerFlex 40P Technical Data.

    Certifications
    c-UL Listed to UL508C and CAN/CSA-C22.2
    Certified to EN 954-1, Category 3. Meets Functional Safety (FS) when used with the DriveGuard Safe-Off Option (Series B).
    CE Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable European Directives and the standards referenced below have been applied:
        Low Voltage Directive: 2006/95/EC
        EMC Directive: 2004/108/EC
        Standards: EN 50178: 1997, EN 61800-3: 2004
    C-Tick Certified to AS/NZS, 1997 Group 1, Class A
    The drive is designed to meet the following applicable requirements: NFPA 70 - US National Electrical Code
    NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems
    IEC 146 - International Electrical Code

    Environmental Specifications
    Category Specification
    Altitude: 1000 m (3300 ft) maximum without derating. Above 1000 m (3300 ft) derate 3% for every 305 m (1000 ft).
    Maximum Surrounding Air Temperature without Derating
        IP20, NEMA/UL Type Open:
        IP30, NEMA/UL Type 1:
        Flange/ and Mount
            Heatsink:
            Drive:

    -10…50 °C (14…122 °F)
    -10…40 °C (14…104 °F)

    -10…40 °C (14…104 °F)
    -10…50 °C (14…122 °F)
    Cooling Method
        Convection:
        Fan:

    0.4 kW (0.5 Hp) drives and all Flange and Plate drives
    All other drive ratings.
    Storage Temperature: -40…85 °C (-40…185 °F)
    Atmosphere: Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.
    Relative Humidity: 0 to 95% non-condensing
    Shock: 15 g peak for 11 ms duration (±1.0 ms)
    Vibration: 1 g peak, 5 to 2000 Hz

    Technical Specifications
    Category Specification
    Protection Motor Protection: I2t overload protection - 150% for 60 seconds, 200% for 3 seconds (provides Class 10 protection)
    Overcurrent: 200% hardware limit, 300% instantaneous fault
    AC Input Overvoltage Trip
        200…240V:
        380…480V:
        460…600V:

    290V AC
    575V AC
    711V AC
    AC Input Undervoltage Trip
        200…240V:
        380…480V:
        460…600V:

    150V AC
    275V AC
    344V AC (P042 = 3 “High Voltage”)
    275V AC (P042 = 2 “Low Voltage”)
    Bus Overvoltage Trip
        200…240V:
        380…480V:
        460…600V:

    405V DC
    810V DC
    1005V DC
    Bus Undervoltage Trip
        200…240V:
        380…480V:
        460…600V:

    210V DC
    390V DC
    487V DC (P042 = 3 “High Voltage”)
    390V DC (P042 = 2 “Low Voltage”)
    Logic Control Ride-Thru: Minimum is 0.5 seconds - 2 seconds, typical
    Faultless Power Ride-Thru: 100 milliseconds
    Ground Fault Trip: Phase-to-ground on drive output
    Short Circuit Trip: Phase-to-phase on drive output
    Electrical Efficiency: 97.5% (Typical)
    Voltage Tolerance: 200…240V, 380…480V, 460…600V: ±10%
    Input Frequency Tolerance: 48…63 Hz
    Input Phases: Three-phase input provides full rating. Single-phase operation provides 35% rated current.
    Displacement Power Factor: 0.98 across entire speed range
    Maximum Short Circuit Rating: 100,000 Amps symmetrical
    Actual Short Circuit Rating: Determined by AIC Rating of installed fuse/circuit breaker.
    Transistor Type: Isolated Gate Bipolar (IGBT)
    Control Method: Sinusoidal PWM, Volts/Hertz, and Sensorless Vector
    Carrier Frequency: 2…16 kHz. Drive rating based on 4 kHz.
    Output Frequency: 0…500 Hz (Programmable)
    Frequency Accuracy
        Digital Input:
        Analog Input:
        Analog Output:

    Within ±0.05% of set output frequency.
    Within 0.5% of maximum output frequency, 10-bit resolution
    ±2% of full scale, 10-Bit resolution
    Speed Regulation
        Open Loop w/Slip Comp:
        with Encoder:

    ±1% of base speed across a 80:1 speed range.
    ±0.3% of base speed across a 80:1 speed range
    ±0.05% of base speed across a 20:1 speed range
    Stop Modes: Multiple programmable stop modes including; Ramp, Coast, DC Brake, Ramp-to-Hold.
    Accel/Decel: Four independently programmable accel and decel times. Each time may be programmed from 0…600 seconds in 0.1 second increments.
    Intermittent Overload: 150% Overload capability for up to 1 minute
    200% Overload capability for up to 3 seconds
    Electronic Motor Overload Protection: Class 10 protection with selectable speed sensitive response and power-down overload retention function when enabled.
    Control I/O Digital Control Inputs
        Bandwidth:
        Quantity:
        Current:
        SRC (Source) Mode:
        SNK (Sink) Mode:

    10 Rad/Secs for open and closed loop
    (2) Dedicated for start and stop, (5) Programmable
    6 mA
    On = 18…24V, Off = 0…6V
    On = 0…6V, Off = 18…24V
    Analog Control Inputs
        Quantity:
        Resolution:
        0 to 10V DC Analog:
        4-20mA Analog:
        External Pot:

    (2) Isolated, -10…10V and 4…20 mA
    10-bit
    100k ohm input impedance
    250 ohm input impedance
    1…10k ohm, 2 Watt minimum
    Control Outputs
        Relay
            Quantity:
            Resistive Rating:
            Inductive Rating:
        Opto
            Quantity:
            Rating:
        Analog
            Quantity:
            Resolution:
            0 to 10V DC Analog:
            4…20mA Analog:


    (1) Programmable Form C
    3.0 A at 30V DC, 125 and 240V AC
    0.5 A at 30V DC, 125 and 240V AC

    (2) Programmable
    30V DC, 50 mA Non-inductive

    (1) Non-Isolated 0…10V or 4…20mA
    10-bit
    1k ohm minimum
    525 ohm maximum
    Encoder Type: Incremental, dual channel
    Supply: 12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential transmitter, 250 kHz maximum.
    Quadrature: 90°, ±27 degrees at 25 degrees C.
    Duty Cycle: 50%, +10%
    Requirements: Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), 3.5-26V DC output, single-ended or differential and capable of supplying a minimum of 10 mA per channel. Allowable input is DC up to a maximum frequency of 250 kHz. The encoder I/O automatically scales to allow 5V, 12V and 24V DC nominal voltages.
      

    For detailed dimensions, refer to the PowerFlex 40P Technical Data.

    Dimensions are in mm (in.) - weights are in kg (lb)

    Click to enlarge - dim_outline


    IP20, NEMA/UL Type Open
    Frame H H1 ⋆  H2 ‡  W D D1 ‡  Weight
    B 180.0 (7.09) 213.0 (8.39) 244.0 (9.61) 100.0 (3.94) 136.0 (5.35) 161.0 (6.34) 2.22 (4.9)
    C 260.0 (10.20) 320.0 (12.60) 320.0 (12.60) 130.0 (5.10) 180.0 (7.10) 205.0 (8.07) 4.31 (9.5)
    ⋆ Drive with IP30, NEMA 1/UL Type 1 option kit installed.
    ‡ Drive with IP30, NEMA 1/UL Type 1 option kit and Communication Option (22-JBCx) installed.




    Click to enlarge - dim_outline_flng


    Flange Mount
    Frame H W D1 D2 Weight
    B 250.0 (9.84) 244.0 (9.61) 94.3 (3.71) 63.1 (2.48) Refer to the PowerFlex 40P Technical Data
    C 325.0 (12.80) 300.0 (11.81) 105.8 (4.17) 138.2 (5.44)