PowerFlex 400

Click to enlarge - pf400_trsp


Providing users with easy installation and ideal for mechanical fan and pump systems, the PowerFlex 400 AC drive offers a wide range of built-in features allowing for seamless HVAC building system integration. The PowerFlex 400 is designed to meet global OEM, contractor and end-user demands for flexibility, space savings and ease-of-use.

at a glance …
Ratings
    200…240V:
    380…480V:
2.2…37 kW / 3…50 Hp / 12…145 A
2.2…250 kW / 3…350 Hp / 6…460 A
Motor Control
  • V/Hz control
    		•
    Communications Integral RS 485 (see Communication Option Kits)
    User Interface Integral keypad and local LED (see Human Interface Modules and Accessories for options)
    Enclosures
  • IP20, NEMA/UL Type Open

  • IP30, NEMA/UL Type 1

  • Flange Mount - Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X
    • Additional Features
  • PID/ PIP for fan and pump applications
    		•
    Certifications
  • C-Tick

  • c-UL, UL

  • CE

  • IEC (Designed to Meet)

  • UL508C Plenum Rating
    		•
    Additional Information PowerFlex 400 Technical Data, publication 22C-TD001
    PowerFlex 400 User Manual, publication 22C-UM001
     

    To interpret the meaning of a catalog number, match the values of the catalog number code in positions a, b, c, etc. with the tables labeled a, b, c, etc. below.

    22C – D    038    A    1    0    3
    a    b    c1…c2    d    e    f    g

    a
    Drive
    Code Type
    22C PowerFlex 400

    b
    Voltage Rating
    Code Voltage Ph.
    B 240V AC 3
    D 480V AC 3

    c1
    Rating
    200…240V Input
    Code Amps kW (Hp) Frame
    012 12 2.2 (3.0) C
    017 17.5 3.7 (5.0) C
    024 24 5.5 (7.5) C
    033 33 7.5 (10) C
    049 49 11 (15) D
    065 65 15 (20) D
    075 75 18.5 (25) D
    090 90 22 (30) D
    120 120 30 (40) E
    145 145 37 (50) E

    c2
    Rating
    380…480V Input
    Code Amps kW (Hp) Frame
    6P0 6.0 2.2 (3.0) C
    010 10.5 4.0 (5.0) C
    012 12 5.5 (7.5) C
    017 17 7.5 (10) C
    022 22 11 (15) C
    030 30 15 (20) C
    038 38 18.5 (25) D
    045 45.5 22 (30) D
    060 60 30 (40) D
    072 72 37 (50) E
    088 88 45 (60) E
    105 105 55 (75) E
    142 142 75 (100) E
    170 170 90 (125) F
    208 208 110 (150) F
    260 260 132 (200) G
    310 310 160 (250) G
    370 370 200 (300) H
    460 460 250 (350) H

    d
    Enclosure
    Code Enclosure
    N Panel Mount - IP20, NEMA/UL Type Open ⋆ 
    A Panel Mount - IP30, NEMA/UL Type 1 ‡ 
    F Flange Mount - IP20, NEMA/UL Type Open § 
    ⋆ Frame C drives only available with IP20, NEMA/UL Type Open enclosure. Field installed conversion kit available to achieve IP30, NEMA/UL Type 1 rating.
    ‡ Frame D, E and F drives only available with IP30, NEMA/UL Type 1 enclosure.
    § Frame C drives only.

    e
    HIM
    Code Interface Module
    1 Fixed Keypad

    f
    Emission Class
    Code Rating
    0 Not Filtered

    g
    Version
    Code Version
    3 RS485

    The catalog numbers listed below are for base drives in their respective power ratings. Click "Build a Catalog Number" to configure a drive for ordering. For detailed drive information, refer to the PowerFlex 400 Technical Data, publication 22C-TD001.

    200...240V AC, Three-Phase Drives
    Drive Ratings Rating Panel Mount Flange Mount ∆ 
    kW Hp Output Current ⋆  Frame Size Cat. No. Cat. No.
    A
    2.2 3 12 C IP20, NEMA/UL Open Type ‡  22C-B012N103 22C-B012F103
    3.7 5 17.5 C IP20, NEMA/UL Open Type ‡  22C-B017N103 22C-B017F103
    5.5 7.5 24 C IP20, NEMA/UL Open Type ‡  22C-B024N103 22C-B024F103
    7.5 10 33 C IP20, NEMA/UL Open Type ‡  22C-B033N103 22C-B033F103
    11 15 49 D IP30, NEMA/UL Type 1 22C-B049A103 –
    15 20 65 D IP30, NEMA/UL Type 1 22C-B065A103 –
    18.5 25 75 D IP30, NEMA/UL Type 1 22C-B075A103 –
    22 30 90 D IP30, NEMA/UL Type 1 22C-B090A103 –
    30 40 120 E IP30, NEMA/UL Type 1 22C-B120A103 –
    37 50 145 E IP30, NEMA/UL Type 1 22C-B145A103 –
    ⋆ Drive terminals are sized according to UL. Depending on operating ambient and wire used, some local or national codes may require a larger wire size than what the power terminals can accept. Multiple conductors, 90°C wire, and/or lugs may be required. Refer to the PowerFlex 400 User Manual for details on terminal block wire ranges.
    ‡ IP30, NEMA/UL Type 1 can be achieved for panel mount drives with top cover and optional conduit box kit installed. See for a field installed conversion kit.
    ∆ Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.

    380...480V AC, Three-Phase Drives
    Drive Ratings Rating Panel Mount Flange Mount ∆ 
    kW Hp Output Current ⋆  Frame Size Cat. No. Cat. No.
    A
    2.2 3 6 C IP20, NEMA/UL Open Type ‡  22C-D6P0N103 22C-D6P0F103
    4 5 10.5 C IP20, NEMA/UL Open Type ‡  22C-D010N103 22C-D010F103
    5.5 7.5 12 C IP20, NEMA/UL Open Type ‡  22C-D012N103 22C-D012F103
    7.5 10 17 C IP20, NEMA/UL Open Type ‡  22C-D017N103 22C-D017F103
    11 15 22 C IP20, NEMA/UL Open Type ‡  22C-D022N103 22C-D022F103 § 
    15 20 30 C IP20, NEMA/UL Open Type ‡  22C-D030N103 22C-D030F103 § 
    18.5 25 38 D IP30, NEMA/UL Type 1 22C-D038A103 –
    22 30 45.5 D IP30, NEMA/UL Type 1 22C-D045A103 –
    30 40 60 D IP30, NEMA/UL Type 1 22C-D060A103 –
    37 50 72 E IP30, NEMA/UL Type 1 22C-D072A103 –
    45 60 88 E IP30, NEMA/UL Type 1 22C-D088A103 –
    55 75 105 E IP30, NEMA/UL Type 1 22C-D105A103 –
    75 100 142 E IP30, NEMA/UL Type 1 22C-D142A103 –
    90 125 170 F IP30, NEMA/UL Type 1 22C-D170A103 –
    110 150 208 F IP30, NEMA/UL Type 1 22C-D208A103 –
    132 200 260 G IP30, NEMA/UL Type 1 22C-D260A103 ♣  –
    160 250 310 G IP30, NEMA/UL Type 1 22C-D310A103 ♣  –
    200 300 370 H IP30, NEMA/UL Type 1 22C-D370A103 ♣  –
    250 350 460 H IP30, NEMA/UL Type 1 22C-D460A103 ♣  –
    ⋆ Drive terminals are sized according to UL. Depending on operating ambient and wire used, some local or national codes may require a larger wire size than what the power terminals can accept. Multiple conductors, 90°C wire, and/or lugs may be required. Refer to the PowerFlex 400 User Manual for details on terminal block wire ranges.
    ‡ IP30, NEMA/UL Type 1 can be achieved for panel mount drives with top cover and optional conduit box kit installed. See for a field installed conversion kit.
    § 11 and 15 kW (15 and 20 Hp) Frame C flange mount drives require external DC series bus inductor.
    ♣ 132…250 kW (200…350 Hp) have an integral AC bus choke.
    ∆ Front = IP20, NEMA/UL Type Open, Back/Heatsink = IP40/54/65, NEMA/UL Type 1/12/4/4X.

    Human Interface Modules and Accessories
    Description Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    Remote (Panel Mount) LCD Display, Digital Speed Control, CopyCat Capable. Includes 2.0 meter cable. IP66, NEMA Type 4X/12 - Indoor Use Only. 22-HIM-C2S ♣  ü ü ü ü ü
    Remote Handheld, LCD Display, Full Numeric Keypad, Digital Speed Control, CopyCat Capable. Includes 1.0 meter cable. IP30, NEMA Type 1. Panel mount with optional Bezel Kit. 22-HIM-A3 ü ü ü ü ü
    Bezel Kit. Panel Mount for LCD Display, Remote Handheld Unit. IP30, NEMA Type 1. Includes a 22-RJ45CBL-C20 cable. 22-HIM-B1 ü ü ü ü ü
    DSI HIM Cable (DSI HIM to RJ45 cable)            
    1.0 Meter (3.3 Feet) 22-HIM-H10 ü ü ü ü ü
    2.9 Meter (9.51 Feet) 22-HIM-H30 ü ü ü ü ü
    ♣ The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.

    Safety Options
    Description Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    DriveGuard Safe Torque-Off 20A-DG01       ü  
      

    Other Options
    Description Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    Auxiliary Relay Board - Expands drive output capabilities - Frames D…H only. AK-U9-RLB1         ü
      

    Terminators
    Description ⋆  Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    for use with 3.7 kW (5 Hp) & below drives 1204-TFA1 ü ü ü ü ü
    for use with 1.5 kW (2 Hp) & up drives 1204-TFB2 ü ü ü ü ü
    ⋆ Refer to Appendix A of publication Drives-IN001 for selection information.

    Reflected Wave Reduction Modules w/Common Mode Choke
    Description ⋆  Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    17A with Common Mode Choke 1204-RWC-17-A ü ü ü ü ü
    ⋆ Refer to Appendix A of publication Drives-IN001 for selection information.

    Reflected Wave Reduction Modules
    Voltage ND kW ND Hp Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    380… 480V AC 2.2…4 3…5 1321-RWR8-DP ü ü ü ü ü
    4 5 1321-RWR12-DP ü   ü ü ü
    5.5 7.5 1321-RWR18-DP ü   ü ü ü
    7.5 10 1321-RWR25-DP ü   ü ü ü
    11 15 1321-RWR25-DP ü   ü ü ü
    15 20 1321-RWR35-DP         ü
    18.5 25 1321-RWR45-DP         ü
    22 30 1321-RWR55-DP         ü
    30 40 1321-RWR80-DP         ü
    37 50 1321-RWR80-DP         ü
    45 60 1321-RWR100-DP         ü
    55 75 1321-RWR130-DP         ü
    75 100 1321-RWR160-DP         ü
    90 125 1321-RWR200-DP         ü
    110 150 1321-RWR250-DP         ü
    149 200 1321-RWR320-DP         ü
    187 250 1321-RWR320-DP         ü
    500… 600V AC 4 5 1321-RWR8-EP     ü ü  
    5.5 7.5 1321-RWR12-EP     ü ü  
    7.5 10 1321-RWR18-EP     ü ü  
    11 15 1321-RWR25-EP     ü ü  
      

    Communication Option Kits
    Description Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    BACnet® MS/TP RS485 Communication Adapter 22-COMM-B   ü §  ü ∆    ü
    ControlNet™ Communication Adapter 22-COMM-C ü §  ü §  ü ∆  ü ∆  ü
    DeviceNet™ Communication Adapter 22-COMM-D ü §  ü §  ü ∆  ü ∆  ü
    EtherNet/IP™ Communication Adapter 22-COMM-E ü §  ü §  ü ∆  ü ∆  ü
    LonWorks® Communication Adapter 22-COMM-L   ü §  ü ∆  ü ∆  ü
    PROFIBUS™ DP Communication Adapter 22-COMM-P ü § ‡  ü § ‡  ü ∆  ü ∆  ü
    Serial Converter Module (RS485 to RS232). Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive™ software. Includes DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD. 22-SCM-232 ü ü ü ü ü
    Serial Cable. 2.0 meter with a locking low profile connector. Connects the serial converter to a 9-pin sub-miniature D female computer connector. 1203-SFC ü ü ü ü ü
    Serial Null Modem Adapter. Use when connecting the serial converter to DriveExplorer on a handheld PC. 1203-SNM ü ü ü ü ü
    Universal Serial Bus™ (USB) Converter includes 2m USB, 20-HIM-H10 & 22-HIM-H10 Cables 1203-USB ü ü ü ü ü
    DSI Cable. 2.0 meter RJ45 to RJ45 cable, male to male connectors. 22-RJ45CBL-C20 ü ü ü ü ü
    Splitter Cable. RJ45 one to two port splitter cable. AK-U0-RJ45-SC1 ü ü ü ü ü
    Terminal Block. RJ45 two position terminal block (6 pieces) with two 120 Ohm terminating resistors (loose). AK-U0-RJ45-TB2P ü ü ü ü ü
    Terminating Resistors. 120 Ohm resistor embedded in an RJ45 connector (2 pieces). AK-U0-RJ45-TR1 ü ü ü ü ü
    DSI External Communications Kit. External mounting kit for 22-COMM Communication Adapters. 22-XCOMM-DC-BASE ü ü ü ü ü
    External Communications Kit Power Supply
    Optional 100…240V AC Power Supply for External DSI Communications Kit.     		20-XCOMM-AC-PS1 ü ü ü ü ü
    PowerFlex Compact I/O DSI/Modbus Communications Module 1769-SM2 ü ü ü ü ü
    Serial Flash Firmware Kit
    Updates drive firmware via computer.     		AK-U9-FLSH1         ü
    Communication Adapter Cover
    Houses the Communication Adapter for B & C Frame drives. Note: Cover adds 25 mm (0.98 in.) to the overall depth of the drive.     		           
    Frame B Drive (PowerFlex 40) 22B-CCB     ü ♦     
    Frame C Drive (PowerFlex 40) 22B-CCC     ü ♦     
    Frame C Drive (PowerFlex 400) 22C-CCC         ü ♦ 
    Frame B Drive (PowerFlex 40P) 22D-CCB       ü ♦   
    Frame C Drive (PowerFlex 40P) 22D-CCC       ü ♦   
    ‡ When a 22-COMM-P adapter is configured for multi-drive mode, a PowerFlex 40, 40P or 400 drive must be used as a master drive on the network.
    § PowerFlex 4 & 4M drives require External DSI Communication Kits. Communication Adapters cannot be drive mounted.
    ∆ Requires a Communication Adapter Cover when used with Frame B & C PowerFlex 40/40P drives or Frame C PowerFlex 400 drives.
    ♦ If IP30, NEMA/UL Type 1 is required, a 22-JBCB (Frame B drives) or 22-JBCC (Frame C drives) must also be ordered.

    IP30, NEMA/UL Type 1 Conversion Kit
    Description Frame Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes conduit box, mounting screws and plastic top panel. A 22-JBAA   ü      
    B 22-JBAB   ü ü ü  
    C 22-JBAC     ü ü ü
    Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. Includes communication option conduit box, mounting screws and plastic top panel. B 22-JBCB     ü ü  
    C 22-JBCC     ü ü ü
      

    Dynamic Brakes Resistors
    Drive Rating Minimum Resistance Resistance ♠  Cat. No. ▶  Used with PowerFlex Drive
    Voltage kW Hp Ohms ±10% Ohms ±5% 4M 4 40 40P 400
    100…120V, 50/60 Hz,
    Single -Phase     		0.2 0.25 48 91 AK-R2-091P500   ü      
    0.4 0.5 48 91 AK-R2-091P500   ü ü    
    0.75 1 48 91 AK-R2-091P500   ü ü    
    1.1 1.5 48 91 AK-R2-091P500     ü    
    200…240V, 50/60 Hz,
    Single-Phase     		0.2 0.25 48 91 AK-R2-091P500   ü      
    0.4 0.5 48 91 AK-R2-091P500   ü ü    
    0.75 1 48 91 AK-R2-091P500   ü ü    
    1.5 2 48 91 AK-R2-091P500   ü ü    
    2.2 3 32 47 AK-R2-047P500     ü    
    200…240V, 50/60 Hz,
    Three-Phase     		0.2 0.25 48 91 AK-R2-091P500   ü      
    0.4 0.5 48 91 AK-R2-091P500   ü ü ü  
    0.75 1 48 91 AK-R2-091P500   ü ü ü  
    1.5 2 48 91 AK-R2-091P500   ü ü ü  
    2.2 3 32 47 AK-R2-047P500   ü ü ü  
    3.7 5 19 47 AK-R2-047P500   ü ü ü  
    5.5 7.5 13 30 AK-R2-030P1K2 ü   ü ü  
    7.5 10 10 30 AK-R2-030P1K2 ü   ü ü  
    380…480V, 50/60 Hz,
    Three-Phase     		0.4 0.5 97 360 AK-R2-360P500   ü ü ü  
    0.75 1 97 360 AK-R2-360P500   ü ü ü  
    1.5 2 97 360 AK-R2-360P500   ü ü ü  
    2.2 3 97 120 AK-R2-120P1K2   ü ü ü  
    4.0 5 77 120 AK-R2-120P1K2   ü ü ü  
    5.5 7.5 55 120 AK-R2-120P1K2 ü   ü ü  
    7.5 10 39 120 AK-R2-120P1K2 ü   ü ü  
    11 15 24 120 AK-R2-120P1K2 &  ü   ü ü  
    500…600V, 50/60 Hz,
    Three-Phase     		0.75 1 120 360 AK-R2-360P500     ü ü  
    1.5 2 120 360 AK-R2-360P500     ü ü  
    2.2 3 82 120 AK-R2-120P1K2     ü ü  
    4.0 5 82 120 AK-R2-120P1K2     ü ü  
    5.5 7.5 51 120 AK-R2-120P1K2     ü ü  
    7.5 10 51 120 AK-R2-120P1K2     ü ü  
    11 15 51 120 AK-R2-120P1K2 &      ü ü  
    ♠ Verify resistor Ohms against minimum resistance for drive being used.
    ▶ Resistors listed are rated 5% duty cycle.
    & Requires two resistors wired in parallel.

    Spare Parts
    Description Cat. No. Used with PowerFlex Drive
    4M 4 40 40P 400
    Fan Replacement Kits Fan Replacement Kit - Frame A SK-U1-FAN1-A1   ü      
    Fan Replacement Kit - Frame B, 1 Fan SK-U1-FAN1-B1   ü ü ü  
    Fan Replacement Kit - Frame B, 2 Fans SK-U1-FAN2-B1   ü ü ü  
    Fan Replacement Kit - Frame A SK-U1-FFAN1-A1 ü        
    Fan Replacement Kit - Frame B SK-U1-FFAN1-B1 ü        
    Fan Replacement Kit - Frame C SK-U1-FFAN1-C1 ü        
    Fan Replacement Kit - Frame C, 1 Fan SK-U1-FAN1-C1     ü ü ü ⋆ 
    Fan Replacement Kit - Frame C, 1 Fan, 15 Hp SK-U1-FAN1-C2     ü ü ü ‡ 
    Fan Replacement Kit, NEMA 4X SK-U1-FAN1-B4     ü    
    Fan Replacement Kit - Frame D, 2 Fans, B049…B090 & D038…D060 Ratings SK-U1-FAN2-D1         ü
    Fan Replacement Kit - Frame E, 2 Fans, B120…B145 & D072…D142 Ratings SK-U1-FAN2-E2         ü
    Fan Replacement Kit - Frame F, 2 Fans, IGBT, D170 & D208 Ratings SK-U1-FAN2-F1         ü
    Fan Replacement Kit - Frame F, 1 Fan, Rectifier, D170 & D208 Ratings SK-U1-FAN1-F2         ü
    Fan Replacement Kit - Frame F, 1 Fan, Choke, D170 & D208 Ratings SK-U1-FAN1-F3         ü
    Fan Replacement Kit - Frame G, 1 Fan (Side), D260 & D310 Ratings SK-U1-FAN1-G1         ü
    Fan Replacement Kit - Frame G, 4 Fans (Bottom), D260 & D310 Ratings SK-U1-FAN4-G3         ü
    Fan Replacement Kit - Frame H, 1 Fan (Upper Side), D370 & D460 Ratings SK-U1-FAN1-H1         ü
    Fan Replacement Kit - Frame H, 1 Fan (Middle Side), D370 & D460 Ratings SK-U1-FAN1-H2         ü
    Fan Replacement Kit - Frame H, 4 Fans (Bottom), D370 & D460 Ratings SK-U1-FAN4-H3         ü
    Covers Encoder Terminal Cover (All Frames) SK-U1-DCVR4-EN       ü  
    Frame A Cover with Power Terminal Guard SK-U1-ACVR1-A1   ü      
    Frame B Cover with Power Terminal Guard SK-U1-ACVR1-B1   ü      
    Frame A Cover SK-U1-FCVR-A1 ü        
    Frame B Cover SK-U1-FCVR-B1 ü        
    Frame C Cover SK-U1-FCVR-C1 ü        
    Frame B Cover with Power Terminal Guard SK-U1-BCVR1-B1     ü    
    Frame C Cover with Power Terminal Guard SK-U1-BCVR1-C1     ü    
    Frame B Cover, NEMA 4X SK-U1-BCVR1-B4     ü    
    Frame B Cover with Power Terminal Guard SK-U1-DCVR3-B1       ü  
    Frame C Cover with Power Terminal Guard SK-U1-DCVR3-C1       ü  
    Frame C Cover with Power Terminal Guard SK-U1-CCVR1-C1         ü
    Frame D Cover SK-U1-CCVR1-D1         ü
    Frame E Cover SK-U1-CCVR1-E1         ü
    Frame F Cover SK-U1-CCVR1-F1         ü
    Frame G Cover SK-U1-CCVR1-G1         ü
    Frame H Cover SK-U1-CCVR1-H1         ü
    NEMA 4X Replacement Conduit Plugs SK-U1-PLUGS-B4     ü    
    ⋆ 3…10 HP @ 200…240V AC and 3…10 HP @ 380…480V AC
    ‡ 15…20 HP @ 380…480V AC

    EMC Filters (Required to Meet CE Certification)
    Drive Ratings PowerFlex 4M PowerFlex 4 PowerFlex 40/40P PowerFlex 400
    Input Voltage kW Hp S Type Filter L Type Filter S Type Filter L Type Filter S Type Filter L Type Filter IP00 (NEMA/UL Type Open)
    Cat. No. ⋆  Cat. No. §  Cat. No. ⋆  Cat. No. §  Cat. No. ⋆  Cat. No. §  Cat. No. ⋆ 
    100…120V,
    50/60 Hz,
    Single-Phase     		0.2 0.25 – 22F-RF010-AL – 22-RF010-AL – – –
    0.4 0.5 – 22F-RF010-AL – 22-RF010-AL – 22-RF018-BL ∆  –
    0.75 1 – 22F-RF025-BL – 22-RF018-BL – 22-RF018-BL ∆  –
    1.1 1.5 – 22F-RF025-BL – 22-RF025-CL ♣  – 22-RF018-BL ∆  –
    200…240V,
    50/60 Hz,
    Single-Phase     		0.2 0.25 ‡  22F-RF010-AL ‡  22-RF010-AL – – –
    0.4 0.5 ‡  22F-RF010-AL ‡  22-RF010-AL ‡  22-RF018-BL ∆  –
    0.75 1 ‡  22F-RF010-AL ‡  22-RF010-AL ‡  22-RF018-BL ∆  –
    1.5 2 ‡  22F-RF025-BL ‡  22-RF018-BL ‡  22-RF018-BL ∆  –
    2.2 3 ‡  22F-RF025-BL – – ‡  22-RF025-CL ∆  –
    200…240V,
    50/60 Hz,
    Single-Phase,
    NO BRAKE     		0.2 0.25 – – ‡  22-RF010-AL – – –
    0.4 0.5 – – ‡  22-RF010-AL – – –
    0.75 1 – – ‡  22-RF010-AL – – –
    1.5 2 – – ‡  22-RF018-BL – – –
    2.2 3 – – ‡  22-RF025-CL ♣  – – –
    200…240V,
    50/60 Hz,
    Three-Phase     		0.2 0.25 22F-RF9P5-AS 22F-RF9P5-AL 22-RF9P5-AS 22-RF9P5-AL – – –
    0.4 0.5 22F-RF9P5-AS 22F-RF9P5-AL 22-RF9P5-AS 22-RF9P5-AL 22-RF021-BS ♦  22-RF021-BL –
    0.75 1 22F-RF9P5-AS 22F-RF9P5-AL 22-RF9P5-AS 22-RF9P5-AL 22-RF021-BS ♦  22-RF021-BL –
    1.5 2 22F-RF9P5-AS 22F-RF9P5-AL 22-RF9P5-AS 22-RF9P5-AL 22-RF021-BS ♦  22-RF021-BL –
    2.2 3 22F-RF021-BS 22F-RF021-BL 22-RF021-BS 22-RF021-BL 22-RF021-BS ♦  22-RF021-BL 22-RF034-CS
    3.7 5 22F-RF021-BS 22F-RF021-BL 22-RF021-BS 22-RF021-BL 22-RF021-BS ♦  22-RF021-BL 22-RF034-CS
    5.5 7.5 22F-RF039-CS 22F-RF039-CL – – 22-RF034-CS 22-RF034-CL 22-RF034-CS
    7.5 10 22F-RF039-CS 22F-RF039-CL – – 22-RF034-CS 22-RF034-CL 22-RF034-CS
    11 15 – – – – – – 22-RFD070
    15 20 – – – – – – 22-RFD100
    18.5 25 – – – – – – 22-RFD100
    22 30 – – – – – – 22-RFD150
    30 40 – – – – – – 22-RFD150
    37 50 – – – – – – 22-RFD180
    380…480V,
    50/60 Hz,
    Three-Phase     		0.4 0.5 22F-RF6P0-AS 22F-RF6P0-AL 22-RF5P7-AS 22-RF5P7-AL 22-RF012-BS 22-RF012-BL –
    0.75 1 22F-RF6P0-AS 22F-RF6P0-AL 22-RF5P7-AS 22-RF5P7-AL 22-RF012-BS 22-RF012-BL –
    1.5 2 22F-RF6P0-AS 22F-RF6P0-AL 22-RF5P7-AS 22-RF5P7-AL 22-RF012-BS 22-RF012-BL –
    2.2 3 22F-RF012-BS 22F-RF012-BL 22-RF012-BS 22-RF012-BL 22-RF012-BS 22-RF012-BL 22-RF018-CS
    3.7 5 22F-RF012-BS 22F-RF012-BL 22-RF012-BS 22-RF012-BL 22-RF012-BS 22-RF012-BL 22-RF018-CS
    5.5 7.5 22F-RF026-CS 22F-RF026-CL – – 22-RF018-CS 22-RF018-CL 22-RF018-CS
    7.5 10 22F-RF026-CS 22F-RF026-CL – – 22-RF018-CS 22-RF018-CL 22-RF018-CS
    11 15 22F-RF026-CS 22F-RF026-CL – – 22-RF026-CS 22-RF026-CL 22-RF026-CS
    15 20 – – – – – – 22-RFD036
    18.5 25 – – – – – – 22-RFD050
    22 30 – – – – – – 22-RFD050
    30 40 – – – – – – 22-RFD070
    37 50 – – – – – – 22-RFD100
    45 60 – – – – – – 22-RFD100
    55 75 – – – – – – 22-RFD150
    75 100 – – – – – – 22-RFD180
    90 125 – – – – – – 22-RFD208
    110 150 – – – – – – 22-RFD208
    132 200 – – – – – – 22-RFD323
    160 250 – – – – – – 22-RFD480
    200 300 – – – – – – 22-RFD480
    250 350 – – – – – – 22-RFD480
      

    EMC Filters (continued)
    Drive Ratings PowerFlex 4M PowerFlex 4 PowerFlex 40/40P PowerFlex 400
    Input Voltage kW Hp S Type Filter L Type Filter S Type Filter L Type Filter S Type Filter L Type Filter IP00 (NEMA/UL Type Open)
    Cat. No. ⋆  Cat. No. §  Cat. No. ⋆  Cat. No. §  Cat. No. ⋆  Cat. No. §  Cat. No. ⋆ 
    500…600V,
    50/60 Hz,
    Three-Phase     		0.75 1 – – – – – 22-RF8P0-BL –
    1.5 2 – – – – – 22-RF8P0-BL –
    2.2 3 – – – – – 22-RF8P0-BL –
    4.0 5 – – – – – 22-RF8P0-BL –
    5.5 7.5 – – – – – 22-RF015-CL –
    7.5 10 – – – – – 22-RF015-CL –
    11 15 – – – – – 22-RF024-CL –
    ⋆ This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments.
    ‡ Drives are available in these ratings with internal “S Type” filters.
    § This filter is suitable for use with a cable length of up to 100 meters for Class A and 5 meters for Class B environments.
    ♣ The piggyback mounting option cannot be used with Frame B PowerFlex 4 drives and Frame C EMC Line Filters.
    ∆ PowerFlex 40 Only.
    ♦ Filter must be Series B or later.

    DC Series Bus Inductors
    Drive Rating Inductance Cat. No. Used with PowerFlex Drive
    Voltage kW Hp Amps mH 4M 4 40 40P 400
    200…240V,
    50/60 Hz,
    Three-Phase     		2.2 3 12 1.00 1321-DC12-1         ü
    3.7 5 17.5 0.65 1321-DC18-1         ü
    5.5 7.5 32 0.85 1321-DC32-1     ü   ü
    7.5 10 40 0.75 1321-DC40-2     ü   ü
    400…480V,
    50/60 Hz,
    Three-Phase     		2.2 3 6 2 1321-DC9-2         ü
    4.0 5 10.5 2.1 1321-DC12-2         ü
    5.5 7.5 18 3.75 1321-DC18-4     ü   ü
    7.5 10 25 1.28 1321-DC25-4     ü   ü
    11 15 32 2.68 1321-DC32-3     ü   ü
    15 20 30 2.5 1321-DC40-4         ü
    500…600V,
    50/60 Hz,
    Three-Phase     		5.5 7.5 12 2.1 1321-DC12-2_600     ü    
    7.5 10 18 3.75 1321-DC18-4     ü    
    11 15 25 1.28 1321-DC25-4     ü    
      

    Isolation Transformers for PowerFlex 400 - IP32, NEMA/UL Type 3R Standalone, 4…6% Nominal Impedance
                 
    Click to enlarge - xfmr_sch1   Click to enlarge - xfmr_sch2   Click to enlarge - xfmr_sch3   Click to enlarge - xfmr_sch4
    Diagram 1   Diagram 2   Diagram 3
    230V Primary, 460V Secondary Only         		  Diagram 4
    230V Primary, 460V Secondary Only

    Rating Wiring Diagram 208V, 60 Hz, Three-Phase Secondary 230V, 60 Hz, Three-Phase Secondary 460V, 60 Hz, Three-Phase Secondary
    208V Primary 230V Primary 460V Primary 575V Primary 230V Primary 460V Primary 575V Primary
    kW Hp Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.
    2.2 3.0 1/3 1321-3TW005-XX 1321-3TW005-AA 1321-3TW005-BA 1321-3TW005-CA 1321-3TW005-AB 1321-3TW005-BB 1321-3TW005-CB
    22 30 2/4 – 1321-3TW040-AA 1321-3TW040-BA 1321-3TW040-CA 1321-3TW040-AB 1321-3TW040-BB 1321-3TW040-CB
    30 40 2/4 – 1321-3TW051-AA 1321-3TW051-BA 1321-3TW051-CA 1321-3TW051-AB 1321-3TW051-BB 1321-3TW051-CB
    37 50 2/4 – 1321-3TH063-AA 1321-3TH063-BA – 1321-3TH063-AB 1321-3TH063-BB –
    45 60 2/4 – – – – 1321-3TH075-AB 1321-3TH075-BB –
    55 75 2/4 – – – – 1321-3TH093-AB 1321-3TH093-BB –
    75 100 2/4 – – – – 1321-3TH118-AB 1321-3TH118-BB –
    90 125 2/4 – – – – 1321-3TH145-AB 1321-3TH145-BB –
    110 150 2/4 – – – – 1321-3TH175-AB 1321-3TH175-BB –
    132 200 2/4 – – – – 1321-3TH220-AB 1321-3TH220-BB –
    160 250 2/4 – – – – 1321-3TH275-AB 1321-3TH275-BB –
    200 300 2/4 – – – – 1321-3TH330-AB 1321-3TH330-BB –
    250 350 2/4 – – – – 1321-3TH440-AB 1321-3TH440-BB –
      

    Input & Output Line Reactors - 3% Impedance
    Drive Ratings IP00 ⋆ 
    (NEMA/UL Open Type)     		IP11 ⋆ 
    (NEMA/UL Type 1)     		Used with PowerFlex Drive
    Voltage kW Hp Amps Cat. No. Cat. No. 4M 4 40 40P 400
    200…240V,
    60 Hz,
    Three-Phase     		0.2 0.25 2.0 1321-3R2-A – ü ü      
    0.4 0.5 4.0 1321-3R4-B – ü ü ü ü  
    0.75 1 8.0 1321-3R8-B – ü ü ü ü  
    1.5 2 8.0 1321-3R8-A – ü ü ü ü  
    2.2 3 12 1321-3R12-A 1321-3RA12-A ü ü ü ü ü
    3.7 5 17.5 1321-3R18-A 1321-3RA18-A ü ü ü ü ü
    5.5 7.5 24 1321-3R25-A 1321-3RA25-A ü   ü ü ü
    7.5 10 33 1321-3R35-A 1321-3RA35-A ü   ü ü ü
    11 15 49 1321-3R45-A 1321-3RA45-A         ü
    15 20 65 1321-3R55-A 1321-3RA55-A         ü
    18.5 25 75 1321-3R80-A 1321-3RA80-A         ü
    22 30 90 1321-3R80-A 1321-3RA80-A         ü
    30 40 120 1321-3R100-A 1321-3RA100-A         ü
    37 50 145 1321-3R130-A 1321-3RA130-A         ü
    380…480V,
    60 Hz,
    Three-Phase     		0.4 0.5 2.0 1321-3R2-B – ü ü ü ü  
    0.75 1 4.0 1321-3R4-C – ü ü ü ü  
    1.5 2 4.0 1321-3R4-B – ü ü ü ü  
    2.2 3 6.0 1321-3R8-C 1321-3RA8-C ü ü ü ü ü
    4.0 5 10.5 1321-3R8-B 1321-3RA8-B ü ü ü ü ü
    5.5 7.5 12 1321-3R12-B 1321-3RA12-B ü   ü ü ü
    7.5 10 17 1321-3R18-B 1321-3RA18-B ü   ü ü ü
    11 15 22 1321-3R25-B 1321-3RA25-B ü   ü ü ü
    15 20 30 1321-3R35-B 1321-3RA35-B         ü
    18.5 25 38 1321-3R35-B 1321-3RA35-B         ü
    22 30 45.5 1321-3R45-B 1321-3RA45-B         ü
    30 40 60 1321-3R55-B 1321-3RA55-B         ü
    37 50 72 1321-3R80-B 1321-3RA80-B         ü
    45 60 88 1321-3R80-B 1321-3RA80-B         ü
    55 75 105 1321-3R100-B 1321-3RA100-B         ü
    75 100 142 1321-3R130-B 1321-3RA130-B         ü
    90 125 170 1321-3R160-B 1321-3RA160-B         ü
    110 150 208 1321-3R200-B 1321-3RA200-B         ü
    500…600V,
    60 Hz,
    Three-Phase     		0.75 1 2.0 1321-3R2-B –     ü ü  
    1.5 2 4.0 1321-3R4-C –     ü ü  
    2.2 3 4.0 1321-3R4-B –     ü ü  
    4.0 5 8.0 1321-3R8-C –     ü ü  
    5.5 7.5 12 1321-3R12-B –     ü ü  
    7.5 10 12 1321-3R12-B –     ü ü  
    11 15 18 1321-3R18-B –     ü ü  
    ⋆ Catalog numbers listed are for 3% impedance. 5% impedance reactor types are also available. Refer to publication 1321-TD001….

    For details, refer to the PowerFlex 400 Technical Data.

    Certifications
    c-UL Listed to UL508C and CAN/CSA-C22.2
    Listed to UL508C for plenums
    CE Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable European Directives and the standards referenced below have been applied:
    Low Voltage Directive: 2006/95/EC
    EMC Directive: 2004/108/EC
    Standards: EN 50178: 1997, EN 61800-3: 2004
    C-Tick Certified by Rockwell Automation to be in conformity with the requirements of the applicable Australian legislation and the standards referenced below:
    IEC 61800-3: 2004
    The drive is designed to meet the following applicable requirements: NFPA 70 - US National Electrical Code
    NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems
    IEC 146 - International Electrical Code

    Environmental Specifications
    Category Specification
    Altitude: 1000 m (3300 ft) maximum without derating. Above 1000 m (3300 ft) derate 1% for every 100 m (328 ft) up to a maximum altitude of 2000 m (6600 ft).
    Maximum Surrounding Air Temperature without Derating
        IP20, NEMA/UL Type Open:
        IP30, NEMA/UL Type 1:
    -10…50 °C (14…122 °F)
    -10…45 °C (14…113 °F)
    Cooling Method: Fan - All drive ratings.
    Storage Temperature:
        2.2 kW (3.0 Hp) to 7.5 kW (10 Hp)
        11 kW (15 Hp) to 250 kW (350 (Hp)
    -40…85 °C (-40…185 °F)
    -40…70 °C (-40…158 °F)
    Atmosphere: Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.
    Relative Humidity: 0 to 95% non-condensing
    Shock: 15 g peak for 11 ms duration (±1.0 ms)
    Vibration: 1 g peak, 5 to 2000 Hz
    Seismic Rating: Meets the seismic requirements of the 2003 International Building Code as specified by AC156. Drives 75 kW (100 Hp) and greater have not been tested.

    Technical Specifications
    Category Specification
    Protection Motor Protection: I2t overload protection - 110% for 60 seconds (provides Class 10 protection)
    Overcurrent: 180% hardware limit, 220% instantaneous fault
    AC Input Overvoltage Trip
        200…240V:
        380…480V:
    290V AC
    575V AC
    AC Input Undervoltage Trip
        200…240V:
        380…480V:
    150V AC
    275V AC
    Bus Overvoltage Trip
        200…240V:
        380…480V:
    405V DC
    810V DC
    Bus Undervoltage Trip
        200…240V:
        380…480V:
    210V DC
    390V DC
    Logic Control Ride-Thru: Minimum is 0.5…2 seconds, typical
    Faultless Power Ride-Thru: 100 milliseconds
    Ground Fault Trip: Phase-to-ground on drive output
    Short Circuit Trip: Phase-to-phase on drive output
    Electrical Efficiency: 97.5% at rated amps, nominal line voltage
    Voltage Tolerance: 200…240V, 380…480V: ±10%
    Input Frequency Tolerance: 48…63 Hz
    Input Phases: Three-phase input provides full rating. Single-phase operation provides 35% rated current.
    Displacement Power Factor: 0.98 across entire speed range
    Maximum Short Circuit Rating: 100,000 Amps symmetrical (Frame C Drives)
    200,000 Amps Symmetrical (Frame D…H Drives)
    Actual Short Circuit Rating: Determined by AIC Rating of installed fuse/circuit breaker.
    Transistor Type: Isolated Gate Bipolar (IGBT)
    Internal DC Bus Choke
        200…240V AC Input:
        380…480V AC Input:
    11…37 kW (15…50 Hp) Panel Mount Drives
    11…160 kW (15…250 Hp) Panel Mount Drives
    Internal AC Line Reactor
        380…480V AC Input:
    200…250 kW (300…350 Hp) Panel Mount Drives
    Control Method: Sinusoidal PWM, Volts/Hertz
    Carrier Frequency:
        Frames C, D:
        Frames E…H:
    2…10 kHz. Drive rating based on 4 kHz.
    2…8 kHz. Drive rating based on 4 kHz.
    Output Frequency: 0…320 Hz (Programmable)
    Frequency Accuracy
        Digital Input:
        Analog Input:
        Analog Output:
    Within ±0.05% of set output frequency.
    Within 0.5% of maximum output frequency, 10-bit resolution
    ±2% of full scale, 10-Bit resolution
    Speed Regulation - Open Loop w/Slip Comp: ±1% of base speed across a 60:1 speed range.
    Stop Modes: Multiple programmable stop modes including; Ramp, Coast, DC Brake, Ramp-to-Hold and S Curve.
    Accel/Decel: Two independently programmable accel and decel times. Each time may be programmed from 0…600 seconds in 0.1 second increments.
    Intermittent Overload: 110% Overload capability for up to 1 minute
    Electronic Motor Overload Protection: Class 10 protection with speed sensitive response.
    Control I/O Digital Control Inputs
        Quantity:
        SRC (Source) Mode:
        SNK (Sink) Mode:
    (3) Semi-programmable, (4) Programmable
    On = 18…24V, Off = 0…6V
    On = 0…6V, Off = 18…24V
    Analog Control Inputs
        Quantity:
        Resolution:
        0 to 10V DC Analog:
        4-20mA Analog:
        External Pot:
    (1) Isolated, -10…10V or 4…20 mA, (1) Non-isolated, 0…10V or 4…20 mA,
    10-bit
    100k ohm input impedance
    250 ohm input impedance
    1…10k ohm, 2 Watt minimum
    Control Outputs
        Relay
            Quantity:
            Resistive Rating:
            Inductive Rating:
        Optional Relay Card
            Quantity:
            Resistive Rating:
            Inductive Rating:
        Opto
            Quantity:
            Rating:
        Analog
            Quantity:
            Resolution:
            0 to 10V DC Analog:
            4…20mA Analog:

    (2) Programmable Form C
    3.0 A at 30V DC, 125 and 240V AC
    0.5 A at 30V DC, 125 and 240V AC

    (6) Programmable Form A (Not available for Frame C drives)
    0.1 A at 30V DC Class II circuits, 3.0 A at 125 & 240V AC
    0.1 A at 30V DC Class II circuits, 3.0 A at 125 & 240V AC

    (1) Programmable
    30V DC, 50 mA, Non-inductive

    (2) Non-Isolated 0…10V or 4…20mA
    10-bit
    1k ohm minimum
    525 ohm maximum
      

    For detailed dimensions and weights, refer to the PowerFlex 400 User Manual.

    Dimensions are in mm (in.) - weights are in kg (lb)

    Click to enlarge - dim_outline


    Panel Mount
    Frame H H1 ⋆  W D Weight
    C 260.0 (10.20) 320.0 (12.60) 130.0 (5.10) 180.0 (7.10) Refer to the PowerFlex 400 User Manual
    D 436.2 (17.17) – 250.0 (9.84) 206.1 (8.11)
    E 605.5 (23.84) – 370.0 (14.57) 259.2 (10.21)
    F 850.0 (33.46) – 425.0 (16.73) 280.0 (11.02)
    G 892.0 (35.12) – 425.0 (16.73) 264.0 (10.39)
    H 1363.8 (53.69) – 529.2 (20.83) 358.6 (14.12)
    ⋆ Drive with IP30, NEMA 1/UL Type 1 option kit installed.




    Click to enlarge - dim_outline_flng


    Flange Mount
    Frame H W D1 D2 Weight
    C 325.0 (12.80) 300.0 (11.81) 105.8 (4.17) 138.2 (5.44) Refer to the PowerFlex 400 User Manual