PowerFlex DC
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The PowerFlex DC drive combines powerful performance with flexible control to produce a highly functional, cost-effective drive and control solution. This drive also offers many features that allow the user to easily configure the drive for most application needs. Basic drive modules are available in both regenerative and non-regenerative configurations and standard IP20 open type enclosure. The PowerFlex DC comes standard with an armature converter, regulated field converter for field weakening or economy applications, an advanced regulator with integrated DPI functionality, DC tachometer and encoder capability.
| at a glance … | |
| Ratings 200…240V: 380…480V: 500…600V: 690V |
1.2…224 kW / 1.5…300 Hp / 7…1050 A 1.5…671 kW / 2…900 Hp / 4.1…1494 A 447…932 kW / 600…1250 Hp / 810…1688 A 447…1044 kW / 600…1400 Hp / 678…1582 A |
| Motor Control | |
| Communications | |
| User Interface | |
| Enclosures | |
| Additional Features | |
| Certifications | |
| Additional Information | PowerFlex DC Technical Data PowerFlex DC User Manual |
To interpret the meaning of a catalog number, match the values of the catalog number code in positions a, b, c, etc. with the tables labeled a, b, c, etc. below.
| 20P | 4 | 1 | A | D | 4P1 | R | A | 0 | N | N | N | |||||||||||
| a | b | c | d | e | f1…f2 | g | h | i | j | k | l |
| a | |
| Drive | |
| Code | Type |
| 20P | PowerFlex DC |
| b | |
| Motor Operation | |
| Code | Type |
| 2 | Two Quadrant Operation (Non-Regen) |
| 4 | Four Quadrant Operation (Regen) |
| c | |
| Input Type | |
| Code | Type |
| 1 | 6 Pulse |
| 2 | 12 Pulse |
| This option is currently not available. | |
| d | ||
| Enclosure | ||
| Code | Enclosure Rating | Conform. Coat |
| A | IP20, NEMA/UL Type Open | No |
| B | IP43, NEMA/UL Type 1 - Filter | No |
| G | IP54, NEMA/UL Type 12 | No |
| H | IP54, NEMA/UL Type 12 - Fan/Filter | No |
| N | IP00, NEMA/UL Type Open | No |
| This option is currently not available. | ||
| e | |
| Input Voltage | |
| Code | Voltage |
| B | 230V AC |
| C | 400V AC |
| D | 460V AC |
| E | 600V AC |
| F | 690V AC |
| This option is currently not available. | |
| f1 | ||||
| 230V, 60 Hz Input | ||||
| Code | Hp | Armature Amps | Frame | Field Amps |
| 7P0 | 1.5 | 7 | A | 10 |
| 9P0 | 2 | 9 | A | 10 |
| 012 | 3 | 12 | A | 10 |
| 020 | 5 | 20 | A | 10 |
| 029 | 7.5 | 29 | A | 10 |
| 038 | 10 | 38 | A | 10 |
| 055 | 15 | 55 | A | 10 |
| 073 | 20 | 73 | A | 14 |
| 093 | 25 | 93 | A | 14 |
| 110 | 30 | 110 | A | 14 |
| 146 | 40 | 146 | B | 20 |
| 180 | 50 | 180 | B | 20 |
| 218 | 60 | 218 | B | 20 |
| 265 | 75 | 265 | B | 20 |
| 360 | 100 | 360 | B | 20 |
| 434 | 125 | 434 | B | 20 |
| 521 | 150 | 521 | C | 20 |
| f2 | ||||
| 460V, 60 Hz Input | ||||
| Code | Hp | Armature Amps | Frame | Field Amps |
| 4P1 | 2 | 4.1 | A | 10 |
| 6P0 | 3 | 6 | A | 10 |
| 010 | 5 | 10 | A | 10 |
| 014 | 7.5 | 14 | A | 10 |
| 019 | 10 | 19 | A | 10 |
| 027 | 15 | 27 | A | 10 |
| 035 | 20 | 35 | A | 10 |
| 045 | 25 | 45 | A | 10 |
| 052 | 30 | 52 | A | 10 |
| 073 | 40 | 73 | A | 14 |
| 086 | 50 | 86 | A | 14 |
| 100 | 60 | 100 | A | 14 |
| 129 | 75 | 129 | A | 14 |
| 167 | 100 | 167 | B | 20 |
| 207 | 125 | 207 | B | 20 |
| 250 | 150 | 250 | B | 20 |
| 330 | 200 | 330 | B | 20 |
| 412 | 250 | 412 | B | 20 |
| 495 | 300 | 495 | C | 20 |
| 667 | 400 | 667 | C | 20 |
| g | |
| Field Supply | |
| Code | Type |
| A | Three-Phase Regulated |
| F | Fixed Field w/Economy |
| R | Single-Phase Regulated |
| This option is currently not available. | |
| h | ||
| Packaging/Documentation | ||
| Code | Shipping Carton | User Manual |
| 0 | No | No |
| A | Yes | Yes |
| N | Yes | No |
| Q | No | Yes |
| This option is currently not available. | ||
| i | |
| HIM | |
| Code | Operator Interface |
| 0 | Blank Cover |
| j | |
| I/O Options | |
| Code | Control |
| A § | I/O Expansion Card (4 Additional 24V DC Digital Inputs & Outputs, 2 Analog Outputs) |
| B § | 115V AC Conversion Card (8 Digital Inputs & Outputs) |
| C § | I/O Expansion Card + 115V AC Conversion |
| N § | None (8 - 24V DC Digital Inputs & Outputs, 3 Analog Outputs and 2 Analog Inputs are Standard) |
| § Available only as a user installed option. | |
| k | |
| Communication Options | |
| Code | Description |
| N | None |
| l | |
| Cabinet Options | |
| Code | Type |
| N | None |
The catalog numbers listed below are for base drives in their respective power ratings. Click "Build a Catalog Number" to configure a drive for ordering. For detailed drive information, refer to the PowerFlex DC Technical Data, publication 20P-TD001.
IP20, NEMA/UL Type Open
All drives are rated 150% overload for 60 seconds, 200% for three seconds.
| 200…240V AC, Three-Phase Drives | ||||
| Drive Output Rating - 230V AC Input | Regenerative Drives | Frame Size | ||
| Normal Duty kW | Normal Duty Hp | Amps | Cat. No. | |
| 1.2 | 1.5 | 7 | 20P41AB7P0RA0NNN | A |
| 1.5 | 2 | 9 | 20P41AB9P0RA0NNN | A |
| 2.2 | 3 | 12 | 20P41AB012RA0NNN | A |
| 3.7 | 5 | 20 | 20P41AB020RA0NNN | A |
| 5.5 | 7.5 | 29 | 20P41AB029RA0NNN | A |
| 7.5 | 10 | 38 | 20P41AB038RA0NNN | A |
| 11 | 15 | 55 | 20P41AB055RA0NNN | A |
| 15 | 20 | 73 | 20P41AB073RA0NNN | A |
| 18.5 | 25 | 93 | 20P41AB093RA0NNN | A |
| 22 | 30 | 110 | 20P41AB110RA0NNN | A |
| 30 | 40 | 146 | 20P41AB146RA0NNN | B |
| 37 | 50 | 180 | 20P41AB180RA0NNN | B |
| 45 | 60 | 218 | 20P41AB218RA0NNN | B |
| 56 | 75 | 265 | 20P41AB265RA0NNN | B |
| 75 | 100 | 360 | 20P41AB360RA0NNN | B |
| 93 | 125 | 434 | 20P41AB434RA0NNN | B |
| 112 | 150 | 521 | 20P41AB521RA0NNN | C |
| 149 | 200 | 700 | 20P41AB700RA0NNN | C |
| 186 | 250 | 875 | 20P41AB875RA0NNN | D |
| 224 | 300 | 1050 | 20P41AB1K0RA0NNN | D |
| 380…480V AC, Three-Phase Drives | |||||
| Drive Output Rating - 460V AC Input | Non-Regenerative Drives | Regenerative Drives | Frame Size | ||
| Normal Duty kW | Normal Duty Hp | Amps | Cat. No. | Cat. No. | |
| 1.5 | 2 | 4.1 | 20P21AD4P1RA0NNN | 20P41AD4P1RA0NNN | A |
| 2.2 | 3 | 6 | 20P21AD6P0RA0NNN | 20P41AD6P0RA0NNN | A |
| 3.7 | 5 | 10 | 20P21AD010RA0NNN | 20P41AD010RA0NNN | A |
| 5.5 | 7.5 | 14 | 20P21AD014RA0NNN | 20P41AD014RA0NNN | A |
| 7.5 | 10 | 19 | 20P21AD019RA0NNN | 20P41AD019RA0NNN | A |
| 11 | 15 | 27 | 20P21AD027RA0NNN | 20P41AD027RA0NNN | A |
| 15 | 20 | 35 | 20P21AD035RA0NNN | 20P41AD035RA0NNN | A |
| 18.5 | 25 | 45 | 20P21AD045RA0NNN | 20P41AD045RA0NNN | A |
| 22 | 30 | 52 | 20P21AD052RA0NNN | 20P41AD052RA0NNN | A |
| 30 | 40 | 73 | 20P21AD073RA0NNN | 20P41AD073RA0NNN | A |
| 37 | 50 | 86 | 20P21AD086RA0NNN | 20P41AD086RA0NNN | A |
| 45 | 60 | 100 | 20P21AD100RA0NNN | 20P41AD100RA0NNN | A |
| 56 | 75 | 129 | 20P21AD129RA0NNN | 20P41AD129RA0NNN | A |
| 75 | 100 | 167 | 20P21AD167RA0NNN | 20P41AD167RA0NNN | B |
| 93 | 125 | 207 | 20P21AD207RA0NNN | 20P41AD207RA0NNN | B |
| 112 | 150 | 250 | 20P21AD250RA0NNN | 20P41AD250RA0NNN | B |
| 149 | 200 | 330 | 20P21AD330RA0NNN | 20P41AD330RA0NNN | B |
| 187 | 250 | 412 | 20P21AD412RA0NNN | 20P41AD412RA0NNN | B |
| 224 | 300 | 495 | 20P21AD495RA0NNN | 20P41AD495RA0NNN | C |
| 298 | 400 | 667 | 20P21AD667RA0NNN | 20P41AD667RA0NNN | C |
| continued | |||||
| 380…480V AC, Three-Phase Drives (continued) | |||||
| Drive Output Rating - 460V AC Input | Non-Regenerative Drives | Regenerative Drives | Frame Size | ||
| Normal Duty kW | Normal Duty Hp | Amps | Cat. No. | Cat. No. | |
| 373 | 500 | 830 | 20P21AD830RA0NNN | 20P41AD830RA0NNN | D |
| 447 | 600 | 996 | 20P21AD996RA0NNN | 20P41AD996RA0NNN | D |
| 552 | 700 | 1162 | 20P21AD1K1RA0NNN | 20P41AD1K1RA0NNN | D |
| 597 | 800 | 1328 | 20P21AD1K3RA0NNN | 20P41AD1K3RA0NNN | D |
| 671 | 900 | 1494 | 20P21AD1K4RA0NNN | 20P41AD1K4RA0NNN | D |
| 500…600V AC, Three-Phase Drives | |||||
| Drive Output Rating - 575V AC Input | Non-Regenerative Drives | Regenerative Drives | Frame Size | ||
| Normal Duty kW | Normal Duty Hp | Amps | Cat. No. | Cat. No. | |
| 447 | 600 | 810 | 20P21AE810RA0NNN | 20P41AE810RA0NNN | D |
| 597 | 800 | 1080 | 20P21AE1K0RA0NNN | 20P41AE1K0RA0NNN | D |
| 671 | 900 | 1215 | 20P21AE1K2RA0NNN | 20P41AE1K2RA0NNN | D |
| 746 | 1000 | 1350 | 20P21AE1K3RA0NNN | 20P41AE1K3RA0NNN | D |
| 932 | 1250 | 1688 | 20P21AE1K6RA0NNN | 20P41AE1K6RA0NNN | D |
| 690V AC, Three-Phase Drives | |||||
| Drive Output Rating | Non-Regenerative Drives | Regenerative Drives | Frame Size | ||
| Normal Duty kW | Normal Duty Hp | Amps | Cat. No. | Cat. No. | |
| 447 | 600 | 678 | 20P21AF678RA0NNN | 20P41AF678RA0NNN | D |
| 552 | 700 | 791 | 20P21AF791RA0NNN | 20P41AF791RA0NNN | D |
| 559 | 750 | 847 | 20P21AF847RA0NNN | 20P41AF847RA0NNN | D |
| 597 | 800 | 904 | 20P21AF904RA0NNN | 20P41AF904RA0NNN | D |
| 671 | 900 | 1017 | 20P21AF1K0RA0NNN | 20P41AF1K0RA0NNN | D |
| 746 | 1000 | 1130 | 20P21AF1K1RA0NNN | 20P41AF1K1RA0NNN | D |
| 820 | 1100 | 1243 | 20P21AF1K2RA0NNN | 20P41AF1K2RA0NNN | D |
| 895 | 1200 | 1356 | 20P21AF1K3RA0NNN | 20P41AF1K3RA0NNN | D |
| 932 | 1250 | 1413 | 20P21AF1K4RA0NNN | 20P41AF1K4RA0NNN | D |
| 1044 | 1400 | 1582 | 20P21AF1K5RA0NNN | 20P41AF1K5RA0NNN | D |
| Human Interface Modules | ||||
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| Blank Plate | 20-HIM-A3 | 20-HIM-A5 | 20-HIM-C3S | 20-HIM-C5S |
| Human Interface and Wireless Interface Modules | |
| Description | Cat. No. |
| No HIM (Blank Plate), Handheld/Local (Drive Mount) | 20-HIM-A0 |
| LCD Display, Full Numeric Keypad, Handheld/Local (Drive Mount) | 20-HIM-A3 |
| LCD Display, Programmer Only, Handheld/Local (Drive Mount) | 20-HIM-A5 |
| Remote (Panel Mount) LCD Display, Full Numeric Keypad ⋆ | 20-HIM-C3S |
| Remote (Panel Mount) LCD Display, Programmer Only ⋆ | 20-HIM-C5S |
| ⋆ IP66, NEMA/UL Type 4X/12 - For indoor use only. | |
| Includes a 1202-C30 interface cable (3 meters) for connection to drive. | |
| Human Interface Module Accessories | |
| Description | Cat. No. |
| Bezel Kit for LCD HIMs, NEMA Type 1 | 20-HIM-B1 |
| PowerFlex HIM Interface Cable, 1 m (39 in) ♣ | 20-HIM-H10 |
| Comm Option Cable Kit (Male-Male) | |
| 0.33 Meters (1.1 Feet) | 1202-C03 |
| 1 Meter (3.3 Feet) | 1202-C10 |
| 3 Meter (9.8 Feet) | 1202-C30 |
| 9 Meter (29.5 Feet) | 1202-C90 |
| Cable Kit (Male-Female) ∆ | |
| 0.33 Meters (1.1 Feet) | 1202-H03 |
| 1 Meter (3.3 Feet) | 1202-H10 |
| 3 Meter (9.8 Feet) | 1202-H30 |
| 9 Meter (29.5 Feet) | 1202-H90 |
| DPI™ Cable Kit with Connectors, Tools and 100 m (328 ft) Cable | 1202-CBL-KIT-100M |
| DPI Cable Connector Kit | 1202-TB-KIT-SET |
| DPI/SCANport™ One to Two Port Splitter Cable | 1203-S03 |
| Includes a 1202-C30 interface cable (3 meters) for connection to drive. | |
| ♣ Required only when HIM is used as handheld or remote. | |
| ∆ Required in addition to 20-HIM-H10 for distances up to a total maximum of 10 Meters (32.8 Feet). | |
| Communication Option Kits | |
| Description | Cat. No. |
| BACnet® MS/TP RS485 Communication Adapter | 20-COMM-B |
| ControlNet™ Communication Adapter (Coax) | 20-COMM-C |
| DeviceNet™ Communication Adapter | 20-COMM-D |
| EtherNet/IP™ Communication Adapter | 20-COMM-E |
| HVAC Communication Adapter | 20-COMM-H |
| Interbus™ Communication Adapter | 20-COMM-I |
| PROFIBUS™ DP Communication Adapter | 20-COMM-P |
| ControlNet™ Communication Adapter (Fiber) | 20-COMM-Q |
| Remote I/O Communication Adapter | 20-COMM-R |
| RS485 DF1 Communication Adapter | 20-COMM-S |
| External Communications Kit Power Supply | 20-XCOMM-AC-PS1 |
| DPI External Communications Kit | 20-XCOMM-DC-BASE |
| External DPI I/O Option Board ♦ | 20-XCOMM-IO-OPT1 |
| PowerFlex Compact I/O to DPI/SCANport Module | 1769-SM1 |
| ♦ For use only with DPI External Communications Kits 20-XCOMM-DC-BASE. | |
| Communication Accessories | |
| Description | Cat. No. |
| Serial Null Modem Adapter | 1203-SNM |
| Smart Self-powered Serial Converter (RS232) includes 1203-SFC and 1202-C10 Cables | 1203-SSS |
| Universal Serial Bus™ (USB) Converter includes 2m USB, 20-HIM-H10 & 22-HIM-H10 Cables | 1203-USB |
| I/O Option Kit | |
| Description | Cat. No. |
| I/O Expansion Board | 20P-S5V62 |
| 115V AC to 24V DC 8 Channel I/O Converter Board | 20P-S520L |
| Dynamic Brake Resistor Kits | ||||
| Drive Input Voltage | Drive Amp Rating | Brake Resistance | Resistor Wattage | Brake Resistor Kit Cat. No. |
| W | Watts | |||
| 200…240V AC | 7 | 20 | 420 | 1370-DBL62 |
| 9 | 20 | 420 | 1370-DBL63 | |
| 12 | 15 | 420 | 1370-DBL64 | |
| 20 | 8.6 | 420 | 1370-DBL65 | |
| 29 | 6 | 345 | 1370-DBL66 | |
| 38 | 5 | 330 | 1370-DBL67 | |
| 55 | 3.5 | 385 | 1370-DBL68 | |
| 73 | 2.6 | 385 | 1370-DBL69 | |
| 93 | 2 | 330 | 1370-DBL70 | |
| 110 | 2 | 330 | 1370-DBL71 | |
| 146 | 0.7 | 280 | 1370-DBL72 | |
| 180 | 0.5 | 365 | 1370-DBL73 | |
| 218 | 0.5 | 365 | 1370-DBL74 | |
| 265 | 2 | 330 | 1370-DBL75 | |
| 360 | 1.4 | 290 | 1370-DBL76 | |
| 380…480V AC | 4.1 | 81 | 255 | 1370-DBH63 |
| 6 | 62 | 245 | 1370-DBH64 | |
| 10 | 45 | 245 | 1370-DBH65 | |
| 14 | 27 | 350 | 1370-DBH66 | |
| 19 | 20 | 420 | 1370-DBH67 | |
| 27 | 12 | 405 | 1370-DBH68 | |
| 35 | 5 | 330 | 1370-DBH69 | |
| 45 | 4.5 | 330 | 1370-DBH70 | |
| 52 | 3.5 | 385 | 1370-DBH71 | |
| 73 | 2.6 | 345 | 1370-DBH72 | |
| 86 | 2 | 345 | 1370-DBH73 | |
| 100 | 2 | 345 | 1370-DBH74 | |
| 129 | 1 | 270 | 1370-DBH75 | |
| 167 | 0.7 | 280 | 1370-DBH76 | |
| 207 | 0.7 | 280 | 1370-DBH77 | |
| 250 | 0.5 | 365 | 1370-DBH78 | |
| 330 | 0.7 | 280 | 1370-DBH79 | |
| DC Loop Contactors and Lug Kits | |||
| Drive Input Voltage | Drive Amp Rating | DC Loop Contactor w/DB Selection Cat. No. |
Contactor Lug Kit Cat. No. |
| 200…240V AC | 4.7 | 1370-DC56 | 1370-LG40 |
| 7 | 1370-DC56 | 1370-LG40 | |
| 9 | 1370-DC56 | 1370-LG40 | |
| 12 | 1370-DC56 | 1370-LG40 | |
| 20 | 1370-DC56 | 1370-LG40 | |
| 29 | 1370-DC56 | 1370-LG40 | |
| 38 | 1370-DC56 | 1370-LG40 | |
| 55 | 1370-DC56 | 1370-LG56 | |
| 73 | 1370-DC110 | 1370-LG92 | |
| 93 | 1370-DC110 | 1370-LG92 | |
| 110 | 1370-DC110 | 1370-LG110 | |
| 146 | 1370-DC180 | 1370-LG160 | |
| 180 | 1370-DC180 | 1370-LG180 | |
| 218 | 1370-DC280 | 1370-LG228 | |
| 265 | 1370-DC280 | 1370-LG268 | |
| 360 | ♠ | ||
| 380…480V AC | 4.1 | 1370-DC56 | 1370-LG40 |
| 6 | 1370-DC56 | 1370-LG40 | |
| 10 | 1370-DC56 | 1370-LG40 | |
| 14 | 1370-DC56 | 1370-LG40 | |
| 19 | 1370-DC56 | 1370-LG40 | |
| 27 | 1370-DC56 | 1370-LG40 | |
| 35 | 1370-DC56 | 1370-LG40 | |
| 45 | 1370-DC56 | 1370-LG52 | |
| 52 | 1370-DC56 | 1370-LG52 | |
| 73 | 1370-DC110 | 1370-LG92 | |
| 86 | 1370-DC110 | 1370-LG92 | |
| 100 | 1370-DC110 | 1370-LG110 | |
| 129 | 1370-DC180 | 1370-LG140 | |
| 167 | 1370-DC180 | 1370-LG180 | |
| 207 | 1370-DC280 | 1370-LG228 | |
| 250 | 1370-DC280 | 1370-LG268 | |
| 330 | ♠ | ||
| ♠ Wire and lug size dependent on cabinet dimensions and local codes. Parallel wiring solutions are available. Refer to the PowerFlex DC Technical Data, publication 20P-TD001 for further information. | |||
| AC Input Contactors and Line Reactors | |||
| Drive Input Voltage | Drive Amp Rating | IP00, Open Style Line Reactor Cat. No. | AC Contactor Cat. No. ▶ |
| 200…240V AC | 7 | 1321-3R8-A | 100-C12D10 |
| 9 | 1321-3R12-A | 100-C12D10 | |
| 12 | 1321-3R18-A | 100-C12D10 | |
| 20 | 1321-3R18-A | 100-C23D10 | |
| 29 | 1321-3R55-A | 100-C30D10 | |
| 38 | 1321-3R55-A | 100-C37D10 | |
| 55 | 1321-3R55-A | 100-C60D10 | |
| 73 | 1321-3R80-A | 100-C60D10 | |
| 93 | 1321-3R100-A | 100-C85D10 | |
| 110 | 1321-3R100-A | 100-D110D11 | |
| 146 | 1321-3R160-A | 100-D140D11 | |
| 180 | 1321-3R160-A | 100-D180D11 | |
| 218 | 1321-3RB250-A | 100-D180D11 | |
| 265 | 1321-3RB250-A | 100-D250ED11 | |
| 360 | 1321-3RB320-A | 100-D300ED11 | |
| 434 | 1321-3RB400-A | 100-D420ED11 | |
| 521 | 1321-3R500-A | 100-D630ED11 | |
| 700 | 1321-3R600-A | 100-D630ED11 | |
| 875 | 1321-3R750-A | 100-D860ED11 | |
| 1050 | 1321-3R850-A | 100-D860ED11 | |
| 380…480V AC | 4.1 | 1321-3R4-A | 100-C12D10 |
| 6 | 1321-3R8-A | 100-C12D10 | |
| 10 | 1321-3R18-B | 100-C12D10 | |
| 14 | 1321-3R18-B | 100-C12D10 | |
| 19 | 1321-3R18-B | 100-C23D10 | |
| 27 | 1321-3R55-B | 100-C23D10 | |
| 35 | 1321-3R55-B | 100-C30D10 | |
| 45 | 1321-3R55-B | 100-C37D10 | |
| 52 | 1321-3R55-B | 100-C43D10 | |
| 73 | 1321-3R80-B | 100-C60D10 | |
| 86 | 1321-3R100-B | 100-C85D10 | |
| 100 | 1321-3R100-B | 100-C85D10 | |
| 129 | 1321-3R160-B | 100-D110D11 | |
| 167 | 1321-3R160-B | 100-D140D11 | |
| 207 | 1321-3RB250-B | 100-D180D11 | |
| 250 | 1321-3RB250-B | 100-D210ED11 | |
| 330 | 1321-3RB320-B | 100-D300ED11 | |
| 412 | 1321-3RB400-B | 100-D420ED11 | |
| 495 | 1321-3R500-B | 100-D420ED11 | |
| 667 | 1321-3R600-B | 100-D630ED11 | |
| 830 | 1321-3R750-B | 100-D860ED11 | |
| 996 | 1321-3R850-B | 100-D860ED11 | |
| 1162 | 1321-3R1000-B | 100-G860KD22 | |
| 1328 | ⋆ | 100-G860KD22 | |
| 1494 | | 100-G1200KD12 | |
| ▶ AC contactor is not required if a DC contactor is used in the armature circuit. | |||
| ⋆ No Line Reactor available for this drive rating. Use the recommended Isolation Transformer: 1321-3TH880-BB. | |||
| No Line Reactor or Isolation Transformer available for this drive rating - must be sourced locally. | |||
| AC Input Contactors and Line Reactors (continued) | |||
| Drive Input Voltage | Drive Amp Rating | IP00, Open Style Line Reactor Cat. No. | AC Contactor Cat. No. ▶ |
| 500…600V AC | 810 | 1321-3R600-B | 100-D860ED11 |
| 1080 | 1321-3R750-B | 100-G700KD22 | |
| 1215 | 1321-3R850-B | 100-G860KD22 | |
| 1350 | 1321-3R1000-B | 100-G1000KD12 | |
| 1688 | | § | |
| 690V AC | 678 | | 100-D630ED11 |
| 791 | | 100-D860ED11 | |
| 904 | | 100-D860ED11 | |
| 1017 | | 100-D860ED11 | |
| 1130 | | 100-G700KD22 | |
| 1243 | | 100-G860KD22 | |
| 1412.5 | | 100-G1200KD12 | |
| 1582 | | 100-G1200KD12 | |
| ▶ AC contactor is not required if a DC contactor is used in the armature circuit. | |||
| No Line Reactor or Isolation Transformer available for this drive rating - must be sourced locally. | |||
| § No AC Input Contactor available for this drive rating - must be sourced locally. | |||
| Isolation Transformers for PowerFlex DC - IP32, NEMA/UL Type 3R Standalone, 4…6% Nominal Impedance | |||
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| Diagram 1 |
Diagram 2 20…330 kVA |
Diagram 3 | Diagram 4 20…330 kVA |
| Drive Output Rating | Transformer Output Rating | 240V, 60 Hz, Three-Phase Primary | 480V, 60 Hz, Three-Phase Primary | 575V, 60 Hz, Three-Phase Primary | |||||
| 240V Secondary | 480V Secondary | 575V Secondary | 240V Secondary | 480V Secondary | 575V Secondary | 575V Secondary | |||
| Diagram 1/2 | Diagram 3/4 | Diagram 3/4 | Diagram 1/2 | Diagram 1/2 | Diagram 3/4 | Diagram 1/2 | |||
| kW | Hp | kVA | Cat. No. | Cat. No. | Cat. No. | Cat. No. | Cat. No. | Cat. No. | Cat. No. |
| 0.75… 2.2 |
1…3 | 5 | 1321-3TW005-AA | 1321-3TW005-AB | 1321-3TW005-AC | 1321-3TW005-BA | 1321-3TW005-BB | 1321-3TW005-BC | 1321-3TW005-CC |
| 22 | 30 | 40 | 1321-3TW040-AA | 1321-3TW040-AB | 1321-3TW040-AC | 1321-3TW040-BA | 1321-3TW040-BB | 1321-3TW040-BC | 1321-3TW040-CC |
| 30 | 40 | 51 | 1321-3TW051-AA | 1321-3TW051-AB | 1321-3TW051-AC | 1321-3TW051-BA | 1321-3TW051-BB | 1321-3TW051-BC | 1321-3TW051-CC |
| 37 | 50 | 63 | 1321-3TH063-AA | 1321-3TH063-AB | 1321-3TH063-AC | 1321-3TH063-BA | 1321-3TH063-BB | 1321-3TH063-BC | 1321-3TH063-CC |
| 45 | 60 | 75 | 1321-3TH075-AA | 1321-3TH075-AB | 1321-3TH075-AC | 1321-3TH075-BA | 1321-3TH075-BB | 1321-3TH075-BC | 1321-3TH075-CC |
| 56 | 75 | 93 | 1321-3TH093-AA | 1321-3TH093-AB | 1321-3TH093-AC | 1321-3TH093-BA | 1321-3TH093-BB | 1321-3TH093-BC | 1321-3TH093-CC |
| 75 | 100 | 118 | 1321-3TH118-AA | 1321-3TH118-AB | 1321-3TH118-AC | 1321-3TH118-BA | 1321-3TH118-BB | 1321-3TH118-BC | 1321-3TH118-CC |
| 93 | 125 | 145 | 1321-3TH145-AA | 1321-3TH145-AB | 1321-3TH145-AC | 1321-3TH145-BA | 1321-3TH145-BB | 1321-3TH145-BC | 1321-3TH145-CC |
| 112 | 150 | 175 | 1321-3TH175-AA | 1321-3TH175-AB | 1321-3TH175-AC | 1321-3TH175-BA | 1321-3TH175-BB | 1321-3TH175-BC | 1321-3TH175-CC |
| 149 | 200 | 220 | 1321-3TH220-AA | 1321-3TH220-AB | 1321-3TH220-AC | 1321-3TH220-BA | 1321-3TH220-BB | 1321-3TH220-BC | 1321-3TH220-CC |
| 187 | 250 | 275 | 1321-3TH275-AA | 1321-3TH275-AB | 1321-3TH275-AC | 1321-3TH275-BA | 1321-3TH275-BB | 1321-3TH275-BC | 1321-3TH275-CC |
| 224 | 300 | 330 | 1321-3TH330-AA | 1321-3TH330-AB | 1321-3TH330-AC | 1321-3TH330-BA | 1321-3TH330-BB | 1321-3TH330-BC | 1321-3TH330-CC |
| 298 | 400 | 440 | | | 1321-3TH440-AC | 1321-3TH440-BA | 1321-3TH440-BB | 1321-3TH440-BC | 1321-3TH440-CC |
| 373 | 500 | 550 | | | 1321-3TH550-AC | 1321-3TH550-BA | 1321-3TH550-BB | 1321-3TH550-BC | 1321-3TH550-CC |
| 448 | 600 | 660 | | | 1321-3TH660-AC | 1321-3TH660-BA | 1321-3TH660-BB | 1321-3TH660-BC | 1321-3TH660-CC |
| 522 | 700 | 770 | | | 1321-3TH770-AC | 1321-3TH770-BA | 1321-3TH770-BB | 1321-3TH770-BC | 1321-3TH770-CC |
| 597 | 800 | 880 | | | 1321-3TH880-AC | 1321-3TH880-BA | 1321-3TH880-BB | 1321-3TH880-BC | 1321-3TH880-CC |
| EMC/RFI Line Filters | |||||||
| Drive Cat. No. | Rasmi Part Number | Schaffner Part Number | Epcos Part Number | ||||
| Primary | Alternate | Alternate | Primary | Alternate | Alternate | Primary | |
| 20P-21AB7P0R | EMI-FFP-480-9, Code 8270 | RF 3007-FTF, Code 7670 ⋆ | RF 3010-MHU | FN 258-7-29 | FN 3258-7-44 | FN 3270H-10-44 | |
| 20P-21AB9P0R | EMI-FFP-480-9, Code 8270 | RF 3016-FTF, Code 7671 ⋆ | RF 3010-MHU | FN 258-16-29 | FN 3258-16-44 | FN 3270H-10-44 | |
| 20P-21AB012R | EMI-FFP-480-24, Code 8271 § | RF 3016-FTF, Code 7671 ⋆ | RF 3016-MHU | FN 258-16-29 | FN 3258-16-44 | FN 3270H-20-44 | |
| 20P-21AB020R | EMI-FFP-480-24, Code 8271 § | RF 3030-FTF, Code 8082 ⋆ | RF 3025-MHU | FN 258-30-33 | FN 3258-30-33 | FN 3270H-20-44 | |
| 20P-21AB029R | EMI-FFP-480-30, Code 8272 ♣ | RF 3030-FTF, Code 8082 ⋆ | RF 3040-MHU | FN 258-30-33 | FN 3258-30-33 | FN 3270H-35-33 | |
| 20P-21AB038R | EMI-FFP-480-40, Code 8273 ∆ | RF 3042-FTF, Code 7672 ⋆ | RF 3040-MHU | FN 258-42-33 | FN 3258-42-33 | FN 3270H-50-34 | |
| 20P-21AB055R | RF 3055-FLP, Code 8078 ⋆ | RF 3055-FTF, Code 7673 ⋆ | RF 3070-MHU | FN 258-55-34 | FN 3258-55-34 | FN 3270H-65-34 | |
| 20P-21AB073R | RF 3100-FLP, Code 8075 ⋆ | RF 3075-FTF, Code 7674 ⋆ | RF 3100-MHU | FN 258-75-34 | FN 3258-75-34 | FN 3270H-80-35 | |
| 20P-21AB093R | RF 3100-FLP, Code 8075 ⋆ | RF 3100-FTF, Code 7675 ⋆ | RF 3100-MHU | FN 258-100-35 | FN 3258-100-35 | FN 3270H-100-35 | |
| 20P-21AB110R | RF 3150-FLP, Code 8076 ⋆ | RF 3130-FTF, Code 7676 ⋆ | RF 3130-MHU | FN 258-130-35 | FN 3258-130-35 | FN 3270H-150-99 | |
| 20P-21AB146R | RF 3150-FLP, Code 8076 ⋆ | RF 3180-FTF, Code 7677 ⋆ | RF 3180-MHU | FN 258-180-40 | FN 3258-180-40 | FN 3270H-150-99 | |
| 20P-21AB180R | RF 3180-FLP, Code 8077 ⋆ | RF 3180-FTF, Code 7677 ⋆ | RF 3180-MHU | FN 258-180-40 | FN 3258-180-40 | FN 3270H-200-99 | |
| 20P-21AB218R | RF 3250-MHU | | | FN 258-250-40 | FN 3359-250-28 | FN 3270H-250-99 | |
| 20P-21AB265R | RF 3320-MHU | | | FN 258-250-40 | FN 3359-320-99 | FN 3270H-320-99 | |
| 20P-21AB360R | RF 3400-MHU | | | | FN 3359-400-99 | FN 3270H-400-99 | |
| 20P-21AB434R | RF 3600-MHU | | | | FN 3359-400-99 | FN 3270H-600-99 | |
| 20P-21AB521R | RF 3600-MHU | | | | FN 3359-600-99 | FN 3270H-600-99 | |
| 20P-21AB700R | RF 3800-MHU | | | | FN 3359-800-99 | FN 3270H-800-99 | |
| 20P-21AD4P1R | EMI-FFP-480-9, Code 8270 | RF 3007-FTF, Code 7670 ⋆ | RF 3010-MHU | FN 258HV-7-29 | | FN 3270H-10-44 | |
| 20P-21AD6P0R | EMI-FFP-480-9, Code 8270 | RF 3007-FTF, Code 7670 ⋆ | RF 3010-MHU | FN 258HV-7-29 | | FN 3270H-10-44 | |
| 20P-21AD010R | EMI-FFP-480-24, Code 8271 § | RF 3016-FTF, Code 7671 ⋆ | RF 3010-MHU | FN 258HV-16-29 | | FN 3270H-10-44 | |
| 20P-21AD014R | EMI-FFP-480-24, Code 8271 § | RF 3016-FTF, Code 7671 ⋆ | RF 3016-MHU | FN 258HV-16-29 | | FN 3270H-20-44 | |
| 20P-21AD019R | EMI-FFP-480-24, Code 8271 § | RF 3030-FTF, Code 8082 ⋆ | RF 3025-MHU | FN 258HV-30-33 | | FN 3270H-20-44 | |
| 20P-21AD027R | EMI-FFP-480-30, Code 8272 ♣ | RF 3030-FTF, Code 8082 ⋆ | RF 3040-MHU | FN 258HV-30-33 | | FN 3270H-35-33 | |
| 20P-21AD035R | EMI-FFP-480-40, Code 8273 ∆ | RF 3042-FTF, Code 7672 ⋆ | RF 3040-MHU | FN 258HV-42-33 | | FN 3270H-35-33 | |
| 20P-21AD045R | RF 3045-FLP, Code 8073 ⋆ | RF 3055-FTF, Code 7673 ⋆ | RF 3050-MHU | FN 258HV-55-34 | | FN 3270H-50-34 | |
| 20P-21AD052R | RF 3055-FLP, Code 8078 ⋆ | RF 3055-FTF, Code 7673 ⋆ | RF 3070-MHU | FN 258HV-55-34 | | FN 3270H-65-34 | |
| 20P-21AD073R | RF 3100-FLP, Code 8075 ⋆ | RF 3075-FTF, Code 7674 ⋆ | RF 3100-MHU | FN 258HV-75-34 | | FN 3270H-80-35 | |
| 20P-21AD086R | RF 3100-FLP, Code 8075 ⋆ | RF 3100-FTF, Code 7675 ⋆ | RF 3100-MHU | FN 258HV-100-35 | | FN 3270H-100-35 | |
| 20P-21AD100R | RF 3100-FLP, Code 8075 ⋆ | RF 3100-FTF, Code 7675 ⋆ | RF 3100-MHU | FN 258HV-100-35 | | FN 3270H-100-35 | |
| 20P-21AD129R | RF 3150-FLP, Code 8076 ⋆ | RF 3130-FTF, Code 7676 ⋆ | RF 3130-MHU | FN 258HV-130-35 | | FN 3270H-150-99 | |
| 20P-21AD167R | RF 3180-FLP, Code 8077 ⋆ | RF 3180-FTF, Code 7677 ⋆ | RF 3180-MHU | FN 3359HV-180-28 | | FN 3270H-200-99 | |
| 20P-21AD207R | RF 3250-MHU | | | FN 3359HV-250-28 | | FN 3270H-250-99 | |
| 20P-21AD250R | RF 3250-MHU | | | FN 3359HV-320-99 | | FN 3270H-250-99 | |
| 20P-21AD330R | RF 3400-MHU | | | FN 3359HV-320-99 | | FN 3270H-320-99 | |
| 20P-21AD412R | RF 3600-MHU | | | FN 3359HV-400-99 | | FN 3270H-400-99 | |
| 20P-21AD495R | RF 3600-MHU | | | FN 3359HV-600-99 | | FN 3270H-600-99 | |
| 20P-21AD667R | RF 3800-MHU | | | FN 3359HV-800-99 | | FN 3270H-800-99 | |
| 20P-21AE067R | | | | FN 258HV-75-34 | | | |
| 20P-21AE081R | | | | FN 258HV-75-34 | | | |
| 20P-21AE101R | | | | FN 258HV-100-35 | | | |
| 20P-21AE135R | | | | FN 258HV-130-35 | FN 3359HV-150-28 | | |
| 20P-21AE168R | | | | FN 3359HV-180-28 | | | |
| 20P-21AE202R | | | | FN 3359HV-250-28 | | | |
| 20P-21AE270R | | | | FN 3359HV-320-99 | | | |
| 20P-21AE337R | | | | FN 3359HV-320-99 | | | |
| 20P-21AE405R | | | | FN 3359HV-400-99 | | | |
| 20P-21AE540R | | | | FN 3359HV-600-99 | | | |
| 20P-21AE675R | | | | FN 3359HV-800-99 | | | |
| 20P-21AF452R | | | | | | | B84143B0600S081 |
| 20P-21AF565R | | | | | | | B84143B0600S081 |
| ⋆ Rasmi / EuroTek. | |||||||
| was RF 3009-SIEI. | |||||||
| § was RF 3024-SIEI. | |||||||
| ♣ was RF 3030-SIEI. | |||||||
| ∆ was RF 3040-SIEI. | |||||||
For details, refer to the PowerFlex DC Technical Data [PDF].
| Certifications | |
| c-UL | According to file E59272 for the series of the approved devices. |
| CE | In conformity with the following European Directives: EMC Directive: 2004/108/EC Low Voltage Directive: 2006/95/EC |
| Standards applied: EN 50178: 1997 EN 61800-3: 2004 |
|
| C-Tick | Australian Communications and Media Authority In conformity with the following: Radio communications Act: 1992 Radio communications Standard: 2008 Radio communications Labelling Notice: 2008 Standards applied: EN 61800-3:2004 |
| The drive is also designed to meet the following specifications: NFPA 70 - US National Electrical Code |
|
| Environmental Specifications | ||
| PowerFlex DC drives must be installed in a Pollution Degree 2 environment. | ||
| Altitude: | 1000 m (3300 ft.) maximum without derating. Derate output power by 1.2% for every 100 m (328 ft.) above 1000 m (3300 ft.). | |
| Maximum Surrounding Air Temperature IP20, NEMA/UL Type Open: |
0…50 °C (32…122 °F) typical Derate 1.25% for every 1 °C over 50…55 °C (122…131 °F). Additional cooling is required above 55 °C. |
|
| Storage Temperature (All Const.): | -25…55 °C (-13…131 °F) | |
| Atmosphere: | Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. | |
| Relative Humidity: | Operating: 5 to 85% non-condensing Storage: 5 to 95% non-condensing |
|
| Shock: | 15 g peak for 11 ms duration (±1.0 ms) | |
| Vibration: | 1 g peak, 0.152 mm (0.006 in.) displacement | |
| Electronic Motor Overload Protection: | with differential transmitter, 250 kHz maximum. | |
| Technical Specifications | |||
| Category | Specification | ||
| Drive Type | Full Wave Regen, 6 Pulse, Regulated Field Supply | ||
| Protection | Heat Sink Thermistor: | Monitored by microprocessor overtemp trip | |
| Drive Overcurrent Trip Software Current Limit: Hardware Current Limit: |
200% of rated current (typical) 220…300% of rated current (dependent on drive rating) |
||
| Line transients: | Up to 2000 volts peak per IEC 6100-4-5 | ||
| Control Logic Noise Immunity: | Showering arc transients up to 1500V peak | ||
| Power Ride-Thru: | 15 milliseconds at full load | ||
| Logic Control Ride-Thru: | 0.5 seconds minimum, 2 seconds typical | ||
| Ground Fault Trip: | Phase-to-ground on drive output | ||
| Short Circuit Trip: | Phase-to-phase on drive output | ||
| Electrical | Input Voltages: | 230…690V AC ±10%, three-phase | |
| Input Frequency: | 50/60 Hz, ±5% | ||
| Max. Rate of Change of Input Frequency: | 2 Hz/s | ||
| Armature Output Voltage: | Two Quadrant Drives 260V DC @ 230V AC 470V DC @ 400V AC 530V DC @ 440V AC 560V DC @ 460V AC 580V DC @ 480V AC 680V DC @ 575V AC 810V DC @ 690V AC |
Four Quadrant Drives 240V DC @ 230V AC 420V DC @ 400V AC 460V DC @ 440V AC 480V DC @ 460V AC 500V DC @ 480V AC 600V DC @ 575V AC 720V DC @ 690V AC |
|
| Output Horsepower (Continuous): | 1.5…300 HP @ 230V AC 2…900 HP @ 460V AC 600…1250 HP @ 575V AC 600…1400 HP @ 690V AC |
||
| Output Current: | 4.1…1688 A | ||
| Overload Capability: | 100% rated continuous current 150% rated current for one minute then fault 200% rated current for three seconds then fault |
||
| Field Output Voltage: | 200V DC @ 230V AC 310V DC @ 400V AC 360V DC @ 460V AC Maximum field output voltage is 0.85 x AC input line voltage. |
||
| Controller Current Overload: | 150% rated current for one minute 200% rated current for three seconds |
||
| Maximum Short Circuit Rating: | 100,000 Amps | ||
| Control | Speed Regulation: (Subject to motor specs. & current loop tuning) |
All operating modes Max. Speed: 8000 rpm Digital Reference Resolution: 0.25 rpm Analog Reference Resolution: ³ 0.25 rpm |
|
| with Digital Incremental Encoder Speed Feedback Resolution: 0.5 rpm Operating Range: better than 1000:1 rpm, bi-directional Performance Accuracy: ±0.02% typical Bandwidth: 170 rad/sec |
|||
| with DC Analog Tachometer Speed Feedback Resolution: better than 2000:1 rpm Operating Range: better than 1000:1 rpm, bi-directional Performance Accuracy: ±0.1% Bandwidth: 170 rad/sec |
|||
| with Armature Voltage Feedback Voltage Feedback Resolution: better than 2000:1 rpm Operating Range: better than 100:1 rpm, bi-directional Performance Accuracy: ±2.0% typical Bandwidth: 80 rad/sec |
|||
| Torque Regulation: | Current Feedback Resolution: better than 2000:1 rpm Performance Accuracy: 1.0% typical Bandwidth: 500 rad/sec |
||
| Feedback Devices | Encoder: | Type: | Incremental, dual channel, two channel optional (with jumper), differential (recommended) or single-ended |
| Input Voltage: | Configurable for 2.5…5.2V or 5.4…15.2V | ||
| Input Current: | 4.5 mA / 6.8…10.9 mA each channel | ||
| Quadrature: | 90° ±27° at 25 °C | ||
| Duty Cycle: | 50% ±10% source/sink capable | ||
| Pulses Per Revolution: | 100…32770 | ||
| Maximum Frequency: | 150 kHz | ||
| Maximum Cable Length: | Shielded, 150 m (0.75 mm2), 125 m (0.5 mm2), 55 m (0.22 mm2) | ||
| DC Analog Tachometer: | Input Voltage: | 22.7, 45.4, 90.7, 181.6 & 302.9V max. | |
| Input Current: | 8 mA full scale | ||
| Maximum Cable Length: | Shielded, depends on the installation, typical 150 m. | ||
| Inputs | Analog: | Three configurable, isolated, differential. ±10V, 0…10V, 0…20 mA or 4…20 mA. Resolution is 11 Bit + sign. | |
| Digital: | Eight standard configurable, four additional configurable with the I/O Expansion Board. Max Voltage is 30V DC input, 200 mA (total current draw is the sum of encoder power, digital outputs and any other loads connected). | ||
| Outputs | Analog: | Two standard configurable, two additional configurable with the I/O Expansion Board. Sampling rate 2 ms. ± 10V, 5 mA, bipolar (current is not bipolar). Resolution is 11 Bit + sign. | |
| Digital: | Four standard configurable, four additional configurable with the I/O Expansion Board. 30V, 50 mA. | ||
| Relay: | Two configurable, N.O. contacts. Maximum 250V AC, 1A AC1. | ||
For detailed dimensions and weights, refer to the PowerFlex DC Technical Data.
Dimensions are in mm (in.) - weights are in kg (lb)
|
| PowerFlex DC - IP20, NEMA/UL Type Open | ||||
| Frame | H | W | D | Weight |
| A | 359.0 (14.13) | 267.0 (10.51) | 287.0 (11.30) | Refer to the PowerFlex DC Technical Data |
| B | 388.0 (15.28) | 311.0 (12.24) | 350.0 (13.78) | |
| C | 511.0 (20.12) | 521.0 (20.51) | 416.0 (16.38) | |
| D | 1438.0 (56.61) | 698.4 (27.50) | 541.0 (21.30) | |