Integrated Motion Control

Integrated Motion Control

Applications

Smart Belt with Ultra5000 Intelligent Positioning Drive

In packaging applications, products are often transported in random fashion from a filling or wrapping operation to a final cartoning machine on a conveyor belt. Many packaging machines require these products to be positioned to a moving reference point (flights, overhead sweeps, etc.). A "smart servo belt" driven by a brushless servo motor, drive control will provide uniform spacing to match the moving reference point. The servo-controlled belt follows the main machine drive (master), so motion is relative to the machine. The position of the flights is monitored and when a product is detected, a correction distance is calculated and the correction move is performed. The correction move is relative to the machine motion and is added to the speed required to follow the master. This ensures the product will be positioned correctly relative to the flight.

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Rockwell Automation Solution

High performance, high accuracy smart belt operation is achieved with the Ultra5000 Intelligent Positioning Drive at a low cost.